Crystallographically based model for transformation-induced plasticity in multiphase carbon steels

The microstructure of multiphase steels assisted by transformation-induced plasticity consists of grains of retained austenite embedded in a ferrite-based matrix. Upon mechanical loading, retained austenite may transform into martensite, as a result of which plastic deformations are induced in the surrounding phases, i.e., the ferrite-based matrix and the untransformed austenite. In the present work, a crystallographically based model is developed to describe the elastoplastic transformation process in the austenitic region. The model is formulated within a large-deformation framework where the transformation kinematics is connected to the crystallographic theory of martensitic transformations. The effective elastic stiffness accounts for anisotropy arising from crystallographic orientations as well as for dilation effects due to the transformation. The transformation model is coupled to a single-crystal plasticity model for a face-centered cubic lattice to quantify the plastic deformations in the untransformed austenite. The driving forces for transformation and plasticity are derived from thermodynamical principles and include lower-length-scale contributions from surface and defect energies associated to, respectively, habit planes and dislocations. In order to demonstrate the essential features of the model, simulations are carried out for austenitic single crystals subjected to basic loading modes. To describe the elastoplastic response of the ferritic matrix in a multiphase steel, a crystal plasticity model for a body-centered cubic lattice is adopted. This model includes the effect of nonglide stresses in order to reproduce the asymmetry of slips in the twinning and antitwinning directions that characterizes the behavior of this type of lattices. The models for austenite and ferrite are combined to simulate the microstructural behavior of a multiphase steel. The results of the simulations show the relevance of including plastic deformations in the austenite in order to predict a more realistic evolution of the transformation process. This work is part of the research program of the Netherlands Institute for Metals Research (NIMR) and the Stichting voor Fundamenteel Onderzoek der Materie (FOM, financially supported by the Nederlandse Organisatie voor Wetenschappelijk Onderzoek (NWO)). The research was carried out under project number 02EMM20 of the FOM/NIMR program “Evolution of the Microstructure of Materials” (P-33).     

Grain size effects in multiphase steels assisted by transformation-induced plasticity

The influence of the austenitic grain size on the overall stress–strain behavior in a multiphase carbon steel is analyzed through three-dimensional finite element simulations. A recently developed multiscale martensitic transformation model is combined with a plasticity model to simulate the transformation-induced plasticity effects of a grain of retained austenite embedded in a ferrite-based matrix. Grain size effects are included via a surface energy term in the Helmholtz energy. Tensile simulations for representative orientations of the grain of retained austenite show that the initial stability of the austenite increases as the grain size decreases. Consequently, the effective strength is initially higher for smaller grains. The influence of the grain size on the evolution of the transformation process strongly depends on the grain orientation. For “hard” orientations, the transformation rate is higher for larger grains. In addition, the phase transformation is partially suppressed as the grain size decreases. In contrast, for “soft” orientations, the transformation rate is lower for larger grains. The phase transformation is more homogeneous for smaller grains and, consequently, the effective transformation strain is larger. Nevertheless, in multiphase carbon steels with a relatively low percentage of retained austenite, the influence of the austenitic grain size on the overall constitutive response is smaller than the influence of the austenitic grain orientation.     

Strain gradient plasticity analysis of transformation induced plasticity in multiphase steels

“To what extent do plastic strain gradients affect the strengthening resulting from the transformation of small metastable inclusions into hard inclusions within a plastically deforming matrix?” is the central question addressed here. Though general in the approach, the focus is on the behavior of TRIP-assisted multiphase steels. A two-dimensional embedded cell model of a simplified microstructure composed of a single metastable austenitic inclusion surrounded by a soft ferritic matrix is considered. The cell is inserted in a large homogenized medium. The transformation of a fraction of the austenite into a hard martensite plate is simulated, accounting for a transformation strain, and leading to complex elastic and plastic accommodation. The size of a transforming plate in real multiphase steels is typically between 0.1 and 2 μm, a range of size in which plastic strain gradient effects are expected to play a major role. The single parameter version of the Fleck–Hutchinson strain gradient plasticity theory is used to describe the plasticity in the austenite, ferrite and martensite phases. The higher order boundary conditions imposed on the plastic flow have a large impact on the predicted strengthening. Using realistic values of the intrinsic length parameter setting the scale at which the gradients effects have an influence leads to a noticeable increase of the strengthening on top of the increase due to the transformation of a volume fraction of the retained austenite. The geometrical parameters such as the volume fraction of retained austenite and of the transforming zone also bring significant strengthening. Strain gradient effects also significantly affect the stress state inside the martensite plate during and after transformation with a potential impact on the damage resistance of these steels.     

Modelling of the plastic flow of trip-aided multiphase steel based on an incremental mean-field approach

An incremental mean-field model is developed for the prediction of transformation induced plasticity (TRIP) in multiphase steel. The partitioning of strain between softer and harder constituents is computed based on an elastic-plastic Mori–Tanaka approach that accounts for the progressive transformation of austenite into martensite. The latter transformation is predicted using an energy-balance criterion that is formulated at the level of individual austenite grains. The model has been tested against experimental data. Macroscopic stress-strain curves and rate of martensite formation have been measured on sheet samples subjected to various loading modes: uniaxial tension, simple shear, and (in-plane) uniaxial compression. These experiments were performed at 20 °C and the uniaxial tensile test was repeated at ?30 °C. The mean-field model produces fair predictions of the macroscopic hardening resulting from TRIP on the condition that a sufficient proportion of the load is carried by the very hard martensite inclusions. Such prediction implies that one accounts for the stress heterogeneity across the ferrite-based matrix. At the same time, the model reproduces the elastic lattice strains and the plastic elongation which are measured within the phases by neutron diffraction and by image correlation in a scanning electron microscope, respectively. The model can be used in finite element simulations of forming processes which is illustrated in a study of necking of a cylindrical bar under uniaxial tension.     

单轴拉伸过程中双相不锈钢局部微观变形行为的细观力学有限元分析

针对双相不锈钢中奥氏体相和铁素体相分别展开了纳米压痕实验,并通过有限元反演得到两相各自的拉伸应力-应变关系,利用Voronoi Tessellation法生成代表性的微结构体积单元,对双相不锈钢的单轴拉伸行为进行了有限元仿真和模拟,研究了双相不锈钢在拉伸过程中的局部应力、应变分布和演化规律．结果表明,利用Voronoi Tessellation法建立单元模型,结合本文通过纳米压痕实验获取的两相力学性能参数,可以很好地模拟双相不锈钢的整体单拉行为,奥氏体比铁素体软,拉伸载荷下双相不锈钢的应变集中在奥氏体中,应力集中在铁素体中;局部应力应变的分布特征与两相分布特征和晶粒形状有关,最大应变值主要集中在奥氏体晶粒狭长且尖锐的区域,而最大应力则主要发生在铁素体晶粒狭长和尖锐的区域;对于奥氏体和铁素体晶粒占比相当的双相不锈钢,其虽然可以具有较为综合的宏观力学性能,但是其微观应力集中的区域和应力最大值相对较大．研究成果为进一步揭示双相不锈钢局部失效机理奠定了基础．     

A tensorial description of the transformation kinetics of the martensitic phase transformation

Based on a local examination of the phase transition front, a macroscopic second order tensor describing the thermodynamic force for the phase transformation is proposed. Consequently, an associated thermodynamic flux is introduced. These tensorial variables are embedded into a material law which describes the behavior of steels during the austenite–martensite phase transformation. The material law is implemented into a finite element formulation. Homogeneous tests in pure tension/compression and torsion are performed to verify the behavior of the material law. Due to the independent modeling of the behavior of the phases, the influence of the yield stress of the austenite on the transformation kinetics can be verified. A classical example is presented to show the ability of the model to calculate large structural problems.     

超细晶D6A钢动态拉伸力学特性实验研究

为了推进超细晶D6A钢在半穿甲战斗部壳体上的应用,研究了动态加载下其宏观力学行为和细观变形机理。运用旋转盘式Hopkinson拉杆技术,开展了超细晶D6A低合金钢（平均晶粒尺寸为510 nm）的动态拉伸实验,获得了不同应变率（500～1000 s?1）下超细晶钢的应力-应变曲线。运用TEM观测微观形貌,从细观层次研究了高应变率拉伸作用下超细晶钢的动态力学特性。结果表明,超细晶D6A钢具有较高的动态拉伸强度和良好的延展性。并且,晶粒细化和纳米析出相（渗碳体）是超细晶钢同时拥有高强度和较好韧性的重要因素;在动态拉伸过程中析出的大量纳米级渗碳体,与高密度晶界共同作用限制了位错运动,从而产生额外的塑性变形抗力,有效提升了超细晶钢的强度;在塑性变形阶段超细晶钢出现的明显应力下降现象,是可动位错密度增高的结果。     

Micromechanics of plastic deformation and phase transformation in a three-phase TRIP-assisted advanced high strength steel: Experiments and modeling

The micromechanics of plastic deformation and phase transformation in a three-phase advanced high strength steel are analyzed both experimentally and by microstructure-based simulations. The steel examined is a three-phase (ferrite, martensite and retained austenite) quenched and partitioned sheet steel with a tensile strength of ~980 MPa. The macroscopic flow behavior and the volume fraction of martensite resulting from the austenite–martensite transformation during deformation were measured. In addition, micropillar compression specimens were extracted from the individual ferrite grains and the martensite particles, and using a flat-punch nanoindenter, stress–strain curves were obtained. Finite element simulations idealize the microstructure as a composite that contains ferrite, martensite and retained austenite. All three phases are discretely modeled using appropriate crystal plasticity based constitutive relations. Material parameters for ferrite and martensite are determined by fitting numerical predictions to the micropillar data. The constitutive relation for retained austenite takes into account contributions to the strain rate from the austenite–martensite transformation, as well as slip in both the untransformed austenite and product martensite. Parameters for the retained austenite are then determined by fitting the predicted flow stress and transformed austenite volume fraction in a 3D microstructure to experimental measurements. Simulations are used to probe the role of the retained austenite in controlling the strain hardening behavior as well as internal stress and strain distributions in the microstructure.     

Experimental characterization and micromechanical modeling of superelastic response of a porous NiTi shape-memory alloy

Porous shape-memory alloys are usually brittle due to the presence of various nickel-titanium intermetallic compounds that are produced in the course of most commonly used synthesizing techniques. We consider here a porous NiTi shape-memory alloy (SMA), synthesized by spark-plasma sintering, that is ductile and displays full shape-memory effects over the entire appropriate range of strains. The porosity however is only 12% but the basic synthesizing technique has potential for producing shape-memory alloys with greater porosity that still are expected to display superelasticity and shape-memory effects. The current material has been characterized experimentally using quasi-static and dynamic tests at various initial temperatures, mostly within the superelastic strain range, but also into the plastic deformation regime of the stress-induced martensite phase. To obtain a relatively constant strain rate in the high strain-rate tests, a novel pulse-shaping technique is introduced. The results of the quasi-static experiments are compared with the predictions by a model that can be used to calculate the stress-strain response of porous NiTi shape-memory alloys during the austenite-to-martensite and reverse phase transformations in uniaxial quasi-static loading and unloading at constant temperatures. In the austenite-to-martensite transformation, the porous shape-memory alloy is modeled as a three-phase composite with the parent phase (austenite) as the matrix and the product phase (martensite) and the voids as the embedded inclusions, reversing the roles of austenite and martensite during the reverse transformation from fully martensite to fully austenite phase. The criterion of the stress-induced martensitic transformation and its reversal is based on equilibrium thermodynamics, balancing the thermodynamic driving force for the phase transformation, associated with the reduction of Gibbs’ free energy, with the resistive force corresponding to the required energy to create new interface surfaces and to overcome the energy barriers posed by various microstructural obstacles. The change in Gibbs’ free energy that produces the driving thermodynamic force for phase transformation is assumed to be due to the reduction of mechanical potential energy corresponding to the applied stress, and the reduction of the chemical energy corresponding to the imposed temperature. The energy required to overcome the resistance imposed by various nano- and subnano-scale defects and like barriers, is modeled empirically, involving three constitutive constants that are then fixed based on the experimental data. Reasonably good correlation is obtained between the experimental and model predictions.     

纳米单晶NiTi合金单程形状记忆效应的分子动力学模拟

采用基于第二近邻修正型嵌入原子势的分子动力学方法研究了纳米单晶NiTi合金的单程形状记忆效应,详细阐明了温度诱发马氏体相变和应力诱发马氏体重定向过程中纳米单晶的变形行为和微结构演化,进一步分析了加/卸载速率对NiTi合金单程形状记忆效应的影响。结果表明,NiTi纳米单晶在应力加载过程中发生马氏体重定向,卸载后存在残余应变;当加热到奥氏体转变结束温度以上时,马氏体逆相变为奥氏体相,残余应变逐渐减小,但未完全回复;随着应力加载速率的增加,重定向临界应力和模量逐渐增加;再次降温过程中不同加载速率下的原子结构演化各不相同。     

纳米单晶NiTi合金单程形状记忆效应的分子动力学模拟

采用基于第二近邻修正型嵌入原子势的分子动力学方法研究了纳米单晶NiTi合金的单程形状记忆效应,详细阐明了温度诱发马氏体相变和应力诱发马氏体重定向过程中纳米单晶的变形行为和微结构演化,进一步分析了加/卸载速率对NiTi合金单程形状记忆效应的影响。结果表明,NiTi纳米单晶在应力加载过程中发生马氏体重定向,卸载后存在残余应变;当加热到奥氏体转变结束温度以上时,马氏体逆相变为奥氏体相,残余应变逐渐减小,但未完全回复;随着应力加载速率的增加,重定向临界应力和模量逐渐增加;再次降温过程中不同加载速率下的原子结构演化各不相同。     

Influence of phase transformations on the mechanical properties of austenitic stainless steels

The martensitic transformation in austenitic stainless steels type 18–10 can be induced by plastic deformation at room and low temperatures. In this study we conducted a systematic series of experiments to assess the influence of both temperature and stress state type on kinetics of martensitic transformation. An attempt has been made to correlate the mechanical properties with the microstructural changes. The results of present studies make it possible to estimate the effect of stress state type on martensitic transformation kinetics in metastable chromium-nickel steels under isothermal loading.     

Computational simulation of the dependence of the austenitic grain size on the deformation behavior of TRIP steels

Due to the strain-induced martensitic transformation which occurs during plastic deformation, a transformation-induced plasticity (TRIP) phenomenon is generated. With the TRIP phenomenon, the TRIP steel possesses favorable mechanical properties such as high strength, ductility and toughness, and is frequently employed as a structural material. In the past, several researchers clarified experimentally that the strain-induced martensitic transformation and the deformation behavior of TRIP steel depend upon the austenitic grain size. In order to obtain the expected mechanical properties of TRIP steel through control of the austenitic grain size, prediction and control of the material characteristics in the deformation processes is essential. Here, the new strain-induced martensitic transformation kinetics model and constitutive equation of TRIP steels are proposed by considering the dependence of the austenitic grain size. Then, the deformation behavior of a type 304 austenitic stainless steel cylinder is simulated under different environmental temperatures with the various austenitic grain sizes by the finite-element method along with newly-proposed constitutive equations. Finally, the validity of proposed constitutive equations and the possibility of the improvement of the mechanical properties through control of the austenitic grain size are discussed.     

DP钢板应变路径多步演变下的弹塑性力学行为

针对DP高强双相钢板在复杂载荷作用下的弹塑性力学特征,提出利用三步拉伸力学实验,对比分析单轴循环加载和非等轴加载下材料的各向异性硬化、永久软化和弹性模量衰减特性等力学行为,揭示应变路径多步演变下的弹塑性力学特性.研究结果表明:材料再加载初期的瞬态行为与应变路径有关,在初期瞬态阶段显示出明显的各向异性,且再加载角度、预应...     

Implicit finite element formulations for multi-phase transformation in high carbon steel

An anomalous plastic deformation observed during the phase transformation of steels was implemented into the finite element modeling. The constitutive equations for the transformation plasticity originally proposed by Greenwood and Johnson [Greenwood, G.W., Johnson, R.H., 1965. The deformation of metals under small stresses during phase transformation. Proc. Roy. Soc. A 283, 403] and further extended by Leblond et al. [Leblond, J.B., Mottet, G., Devaux, J.C., 1986a. A theoretical and numerical approach to the plastic behavior of steels during phase transformations, I. Derivation of general relations. J. Mech. Phys. Solids 34, 395–409; Leblond, J.B., Mottet, G., Devaux, J.C., 1986b. A theoretical and numerical approach to the plastic behavior of steels during phase transformations, II. Study of classical plasticity for ideal-plastic phases. J. Mech. Phys. Solids 34, 411–432; Leblond, J.B., Devaux, J., Devaux, J.C., 1989a. Mathematical modeling of transformation plasticity in steels, I: case of ideal-plastic phases. Int. J. Plasticity 5, 511–572; Leblond, J.B., 1989b. Mathematical modeling of transformation plasticity in steels, II: coupling with strain hardening phenomena. Int. J. Plasticity 5, 573–591] were modified to consider the thermo-mechanical response of generalized multi-phase steel during phase transformations from austenite at high temperature. An implicit numerical solution procedure to calculate the plastic deformation of each constituent phase was newly proposed and implemented into the general purpose implicit finite element program via user material subroutine. The new algorithms include efficient calculation of consistent tangent modulus for the transformation plasticity and application of general anisotropic yield functions without limitation to the isotropic yield function. Besides the thermo-elastic–plastic constitutive equations, non-isothermal transformation kinetics was characterized by the Johnson–Mehl–Avrami–Kolmogorov (JMAK) equation and additivity relationship for the diffusional transformation, while the model proposed by Koistinen and Marburger was used for the diffusionless transformation. Numerical verifications for the continuous cooling experiments under various loading conditions were conducted to demonstrate the applicability of the developed numerical algorithms to the high carbon steel SK5.     

Effects of Environmental Degradation on Flexural Failure Strength of Fiber Reinforced Composites

Fiber-reinforced composite laminates are often used in harsh environments that may affect their long-term durability as well as residual strength. In general, environmental degradation is observed as matrix cracking and erosion that leads to deterioration of matrix-dominated properties. In this work, cross-ply laminates of carbon fiber reinforced epoxy were subjected to environmental degradation using controlled ultraviolet radiation (UV) and moisture condensation and the post-exposure mechanical properties were evaluated through elastic modulus and failure strength measurements. Additionally, both degraded and undegraded were subjected to cyclic fatigue loading to investigate possible synergistic effects between environmental degradation and mechanical fatigue. Experimental results show that the degradation results in reduced failure strength. Greater effects of degradation are observed when the materials are tested under flexural as opposed to uniaxial loading. Based on strength measurements and scanning electron microscopy, we identified various damage modes resulting from exposure to UV radiation and moisture condensation, and cyclic loading. The principal mechanisms that lead to reduction in mechanical properties are the loss of fiber confinement due to matrix erosion, due to UV radiation and moisture condensation, and weakened/cracked ply interfaces due to mechanical fatigue. An empirical relationship was established to quantify the specific influence of different damage mechanisms and to clarify the effects of various degradation conditions.     

A CONSTITUTIVE MODEL FOR TRANSFORMATION, REORIENTATION AND PLASTIC DEFORMATION OF SHAPE MEMORY ALLOYS

A constitutive model is developed for the transformation, reorientation and plastic deformation of shape memory alloys (SMAs). It is based on the concept that an SMA is a mixture composed of austenite and martensite, the volume fraction of each phase is transformable with the change of applied thermal-mechanical loading, and the constitutive behavior of the SMA is the combination of the individual behavior of its two phases. The deformation of the martensite is separated into elastic, thermal, reorientation and plastic parts, and that of the austenite is separated into elastic, thermal and plastic parts. Making use of the Tanaka’s transformation rule modified by taking into account the effect of plastic deformation, the constitutive model of the SMA is obtained. The ferroelasticity, pseudoelasticity and shape memory effect of SMA Au-47.5 at.%Cd, and the pseudoelasticity and shape memory effect as well as plastic deformation and its effect of an NiTi SMA, are analyzed and compared with experimental results.     

A two-level micromechanical theory for a shape-memory alloy reinforced composite

A two-level micromechanical theory is developed to study the influence of the shape and volume concentration of shape-memory alloy (SMA) inclusions on the overall stress–strain behavior of a SMA-reinforced composite. The first level exists on the smaller SMA level, in which, under the action of stress, parent austenite may transform into martensite. The second level is on the larger scale consisting of the metastable SMA inclusions and an inactive polymer matrix. The evolution of martensite microstructure is evaluated from the irreversible thermodynamics, in conjunction with the micromechanics and physics of martensitic transformation. By taking martensite to exist in the form of thin plates on the micro scale and assuming SMA inclusions to be homogeneously aligned spheroids on the macro scale, the overall stress–strain behaviors of a NiTi-reinforced composite are calculated for various SMA shapes and concentrations. The results indicate that, under a tensile axial loading, martensitic transformation is easier to take place when SMA inclusions exist in the form of long fibers, but most difficult to occur when they are in the form of flat discs. In general the levels of the applied stress at which martensite transformation commences, finishes, and austenitic transformation starts, and finishes, are found to decrease with increasing aspect ratio of the SMA inclusions while the damping capacity increases with it; these properties point to the advantage of using fibrous composites for actuators or sensors under a tensile loading.     

Modulus-switching viscoelasticity of electrorheological networks

To form an electrorheological network (ERN), semiconducting nanoparticles were embedded in a polymer that was cross-linked to restrict particle motion. The microstructure ranged from random to aligned, depending on the degree of field-induced particle alignment during chemical network formation. We investigated in detail the softness effects of the matrix, having a relatively low storage modulus, on the dynamic rheological behavior of the ERN and analyzed its anisotropy. The anisotropy of the microstructure was probed rheologically with the modes of small-amplitude oscillatory shear (loading perpendicular to the field direction) and compression (loading in the field direction). The storage shear modulus was found to be a function of the applied electric field, particle volume fraction, and the pre-alignment electric field strength during the cross-linking reaction of the matrix, which governs the thickness of particle columns and intercolumn distance. Nonlinear behavior at small strain (below 0.1%) was conspicuous; this nonlinear viscoelasticity was accompanied by only a limited deformation of ordered connectivity. Throughout this study, we fabricated the ERN with the highly controllable modulus-switching effect acting in a shear-mode operation. Managing this anisotropy of an ERN by the electrical and chemical process is important in the design of smart materials that will provide improved stability and mechanical strength compared with fluid-type electrorheological materials and faster response time compared with that of conventional charged polymer gel.