Predicting the lifetime of fluorosilicone o-rings

Long-term (up to 1000 days) accelerated oven-aging studies on a commercial fluorosilicone o-ring seal are used to predict the sealing lifetime at room temperature (23 °C). The study follows force decay (relaxation) on squeezed o-ring material using isothermal compression stress relaxation (CSR) techniques. The relaxation is normally a complex mix of reversible physical effects and non-reversible chemical effects but we utilize an over-strain approach to quickly achieve physical equilibrium. This allows us to concentrate the measurements on the chemical relaxation effects of primary interest to lifetime assessment. The long-term studies allow us to access a fairly broad temperature range (80-138 °C) which results in improved modeling of the temperature dependence of the accelerated data. Non-Arrhenius behavior is observed with evidence of a significant lowering of the activation energy at the lowest accelerated aging temperature (80 °C). This observation is consistent with numerous recent accelerated aging studies that probed temperature ranges large enough to observe similar non-Arrhenius behavior. The extrapolated predictions imply that significant loss of sealing force requires on the order of 50-100 years at 23 °C. Field aging results out to ∼25 years at 23 °C are shown to be in reasonable accord with the significant change in Arrhenius slope observed from the accelerated aging study.     

The effect of ozone and high temperature on polymer degradation in polymer core composite conductors

The next generation High Temperature Low Sag Polymer Core Composite Conductors can experience harsh in-service environments including high temperature and highly concentrated ozone. In some extreme cases, it is possible that the conductors will experience temperatures of up to 180 °C and ozone concentrations as high as 1% (10,000 ppm). Therefore, the goal of this work was to understand the degradation mechanisms in a high temperature epoxy, which could be used in the conductors at temperatures as high as 140 °C in the presence of 1% ozone. Then, the combined aging data for the epoxy were compared to the aging results from room temperature aging in 1% ozone and aging in air at 140 and 180 °C. In addition, important but limited aging testing was also performed on a set of PCCC rods to verify some of the observations from the neat resin experiments. It was determined that the mass loss, volumetric shrinkage, and flexural strength reductions of the epoxy aged at 140 °C were driven almost entirely by temperature and that the effect of 1% ozone at that temperature can be thought of as insignificant for aging times up to 90 days. The composite rods displayed postcuring at 140 °C and were also unaffected by the presence of ozone at aging time lengths of 90 days. Up to this time aging the polymer and composite specimens in atmospheric 180 °C resulted in the most drastic changes in both physical and mechanical properties, except viscoelasticity where the polymer specimens aged at 140 °C with 1% ozone showed the greatest increase in the storage modulus. The least amount of degradation to the materials was found to occur after aging at room temperature in 1% ozone.     

ABS/clay nanocomposites obtained by a solution technique: Influence of clay organic modifiers

Acrylonitrile-butadiene-styrene (ABS) polymer/clay nanocomposites were produced using an intercalation-adsorption technique from polymer in solution: polymer/clay suspensions were subjected to ultrasonic processing to increase the effectiveness of mixing. Several kinds of organically modified layered silicates (OMLS) were used to understand the influence of the surfactant nature on the intercalation-exfoliation mechanism. We show that only imidazolium-treated montmorillonite (DMHDIM-MMT) is stable at the processing temperature of 200 °C, used for hot-pressing, whereas alkyl-ammonium modified clays show significant degradation.The morphology of ABS based polymer nanocomposites prepared in this work was characterized by means of wide angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM). Dynamic-mechanical analysis (DMA) was used to determine the storage modulus and damping coefficient as a function of temperature, and to investigate the correlations between mechanical properties and morphology of the nanocomposites. The thermal stability was assessed by means of thermogravimetric analysis (TGA). DMA and TGA show that the nanocomposites based on imidazolium-modified clay out-perform the nanocomposites based on quaternary-ammonium-modified clays in terms of mechanical properties and thermal stability.     

Fuel oil from ABS using a tandem PEG-enhanced denitrogenation-pyrolysis method: Thermal degradation of denitrogenated ABS

Thermal degradation of ABS and denitrogenated ABS samples (DABS), prepared by sequential hydrolysis of ABS using PEG/NaOH, has been investigated under inert gas and at atmospheric pressure in a temperature range between 40 and 700 °C, by means of TGA, TGA-IR, and TGA-MS, to study the link between original structure of DABS and eventual pyrolysis. For DABS, thermal decomposition begins at the side groups of -CONH₂ and/or -COOH, resulting in a lower initial degradation temperature of DABS (around 330 °C) relative to ABS (372.5 °C). Moreover, less HCN and acrylonitrile evolve from the DABS samples, while the evolution of CO₂ starts earlier and becomes more important, in line with the decreased number of -CN groups and the increased number of -COOH functional groups due to hydrolysis. The results from thermo-analytical experiments were confirmed by batch pyrolysis tests: the nitrogen content of oil produced from DABS pyrolysis is much lower, compared with that from ABS, proving that effective denitrogenation of ABS prior to pyrolysis is beneficial to the quality of pyrolysis oil.     

Dissipative structures formed in the course of drying an aqueous solution of poly(allylamine hydrochloride) on a cover glass

Macroscopic and microscopic dissipative structural patterns formed in the course of drying a deionized aqueous solution of cationic polyelectrolyte, poly(allylamine hydrochloride) on a cover glass have been observed. Drying times range from 40 min at 45 °C to 450 min at 5 °C, and are insensitive to the polymer concentration. Pattern area shrinks toward the center at the low polymer concentrations, and increases as the concentration increases. A macroscopic broad ring pattern, where the polymer accumulates densely, forms in many cases. Beautiful fractal patterns are observed at the microscopic scale. The fractal dimension increases from 1.2 to 1.6 as polymer concentration increases from 10^-6 monoM to 10^-2 monoM. The relative rates between the water flow at the drying front and the convection flow of water accompanying the movement of polymer are important for the macroscopic and microscopic pattern formation.     

Preparation of Silica-Silk Fibroin-Polyurethane Composite Films via a Sol-Gel Route

A tetraethoxysilane (TEOS)-derived sol aged for 0 h–6 h at room temperature was mixed with a polyurethane (PU) matrix. A composite of silk fibroin (SF) powders and acrylamide (AAm) was dispersed in the sol-PU mixture and dried isothermally at temperatures between 25°C and 120°C to obtain composite films. Three competitive reactions take place, i.e., those between silica-silica, SF-PU and silica-organic phases, during formation of the composite films. These reactions determine the properties such as morphology and homogeneity of the composite films. IR absorption bands for amide groups (–CONH–), C=O (amide I, 1730 cm^–1) and N–H (amide II, 1530 cm^–1) become larger with decreasing aging time of TEOS-derived sol, or increasing drying temperature. DTA exothermic peak due to the thermal decomposition of SF-AAm composite, on the composite films prepared from the 0 h-aged sol or dried at more than 50°C, shifts toward higher temperature by 44 K or more than 63 K respectively, as compared to the SF-AAm composite. Shorter aging time of TEOS-derived sol and higher drying temperature increased the extent of dispersibility, among SF-AAm composite, PU and silica, to bring a composite film more homogeneous.     

Thermal degradation behaviour of aromatic poly(ester-amide) with pendant phosphorus groups investigated by pyrolysis-GC/MS

The thermal stability of a novel phosphorus-containing aromatic poly(ester-amide) ODOP-PEA was investigated by thermogravimetric analysis (TGA). The weight of ODOP-PEA fell slightly at the temperature range of 300-400 °C in the TGA analysis, and the major weight loss occurred at 500 °C. The structural identification of the volatile products resulted from the ODOP-PEA pyrolysis at different temperatures was performed by pyrolysis-gas chromatography/mass spectrometry (pyrolysis-GC/MS). The P-C bond linked between the pendant DOPO group and the polymer chain disconnected first at approximately 275 °C, indicating that it is the weakest bond in the ODOP-PEA. The P-O bond in the pendant DOPO group was stable up to 300 °C. The cleavage of the ester linkage within the polymer main chain initiated at 400 °C, and the amide bond scission occurred at greater than 400 °C. The structures of the decomposition products were used to propose the degradation processes happening during the pyrolysis of the polymer.     

Durability of a polymer with triple-shape properties

A series of cyclic thermo-mechanical measurements was conducted on segregated poly(ester urethane) to study substantial changes in triple-shape properties as a result of hydrolytic aging (80 °C). Prior to the analysis of aging effects, a concept of triple-shape testing was elaborated, starting with the implementation of two distinct programming units. The first one included a deformation at 60 °C to ?_m1 = 100% (temporary shape B) and its fixing through soft segment crystallization by cooling to −20 °C under constant strain. The second one consisted of a deformation at −20 °C to ?_m2 = 200% (temporary shape A) and its stabilization through soft segment vitrification as achieved by cooling to −60 °C under fixed strain constraint. Then, gradual heating of the polymer from below to above its thermal transition temperatures gave two independent shape recovery responses in the reverse order of shape fixing: A → B through passing the glass transition by heating from −60 to 23 °C and B → C (back to the permanent shape), when heating the material from 23 to 60 °C and thus above its soft segment melting temperature. In a progressive approach, the storage of loading history through the sequential fixing of two temporary shapes was proven by the development of shape recovery stresses under constrained environment. With the implementation of the two testing methods several aging-related effects could be detected. Good shape fixing abilities ≥90% for both shapes were found and contrasted by significant changes in shape recoverabilities and stress storage capacities. Further insights derived from differential scanning calorimetry (DSC) measurements, indicating an aging-related growth in soft segment crystallinity, and dynamic mechanical analysis (DMA), suggesting a plasticizer effect of water onto the polymer matrix and that aging favoured an increase in cross-linking density.     

Thermal and mechanical behaviour of flexible poly(vinyl chloride) mixed with some saturated polyesters

Four saturated polyesters poly(hexamethylene adipate), poly(ethylene adipate), poly(hexamethylene terephthalate) and poly(ethylene terephthalate) were prepared. The resulting materials were characterized by IR and ¹H NMR, end group analysis and gel permeation chromatography. The effect of blending these polyesters (5 and 10%) with poly(vinyl chloride) (PVC) in the melt was investigated in terms of changes in the thermal behaviour of PVC by studying the weight loss after 50 min at 180 °C, colour changes of the blend before and after aging for one week at 90 °C, the variation in glass transition temperature and the initial decomposition temperature. The results gave proof for the stabilizing role played by the investigated polyesters against the thermal degradation of PVC. The best results are obtained when PVC is mixed with 5% aliphatic polyesters rather than with aromatic ones. This is well illustrated not only from the increase in the initial decomposition temperature (IDT), but also from the decrease of % weight loss and from the lower extent of discolouration of PVC, which is a demand for the application of the polymer. It was also found that blending PVC with 5% of the four investigated polyesters before and after aging for one week at 90 °C gave better mechanical properties even than that of the unaged PVC blank.     

Nylon 6.6 accelerating aging studies: II. Long-term thermal-oxidative and hydrolysis results

Long-term (greater than 5 year exposures), low-temperature (as low as 37 °C) accelerated oven aging results were obtained for Nylon 6.6 fibers under thermo-oxidative conditions (air aging with an oxygen partial pressure of 13.2 cmHg in Albuquerque). To assess the importance of humidity on aging, experiments were also conducted under a combination of 100% RH plus 13.2 cmHg of oxygen partial pressure at temperatures ranging from 138 °C to 64 °C plus an additional experiment at 70% RH and 80 °C. The low-temperature tensile strength results showed that the Arrhenius activation energy under the pure oxidative degradation conditions dropped from ∼96 kJ/mol above ∼100 °C-∼30 kJ/mol below this temperature, indicative of a transition in the oxidative chemistry at low temperatures. Earlier work by our group on the same material concluded that hydrolytic degradation effects dominated oxidation effects at higher aging temperatures. However, the current long-term, low-temperature comparisons lead to the conclusion that humidity is not an important aging factor below ∼50 °C. By extrapolating time-temperature superposed oxidative degradation data using the low-temperature activation energy, we obtain predictions at 21 °C. At this temperature, we estimate that a tensile strength loss of 50% takes on the order of 70 years. The 21 °C predictions are shown to be reasonably consistent with long-term (up to 38 year) ambient results on similar Nylon materials removed from field-aged parachutes. Although the estimated average exposure temperature varies from parachute to parachute, the highest average temperature is estimated to be on the order of 21 °C.     

High-temperature synthesis of highly hydrothermal stable mesoporous silica and Fe-SiO2 using ionic liquid as a template

Mesoporous silicas and Fe-SiO₂ with worm-like structures have been synthesized using a room temperature ionic liquid, 1-hexadecane-3-methylimidazolium bromide, as a template at a high aging temperature (150-190 °C) with the assistance of NaF. The hydrothermal stability of mesoporous silica was effectively improved by increasing the aging temperature and adding NaF to the synthesis gel. High hydrothermally stable mesoporous silica was obtained after being aged at 190 °C in the presence of NaF, which endured the hydrothermal treatment in boiling water at least for 10 d or steam treatment at 600 °C for 6 h. The ultra hydrothermal stability could be attributed to its high degree of polymerization of silicate. Furthermore, highly hydrothermal stable mesoporous Fe-SiO₂ has been synthesized, which still remained its mesostructure after being hydrothermally treated at 100 °C for 12 d or steam-treated at 600 °C for 6 h.     

Thermal-oxidative aging of DGEBA/EPN/LMPA epoxy system: Chemical structure and thermal-mechanical properties

The evolvement of chemical structure and thermal-mechanical properties of diglycidyl ether of bisphenol-A and novolac epoxy resin blends cured with low molecular polyamide (DGEBA/EPN/LMPA system) during thermal-oxidative aging were investigated by Attenuated Total Reflectance Fourier Transform Infrared spectrometry (ATR-FTIR) and Dynamic Mechanical Thermal Analysis (DMTA). The results revealed that the chemical reactions during thermal-oxidative aging contained oxidation and chain scission. Some possible chemical reaction processes were given. There was a new compound formed during aging processes and the change of its glass transition temperature (T_g) with aging time followed an exponential law. In addition, the changes of dynamic mechanical behavior of this epoxy system aged at four different temperatures (110 °C, 130 °C, 150 °C, 170 °C) were compared. An empirical formula was obtained through kinetic analysis and this formula can be used to predict the oxidative degree of the surface at different aging temperature.     

Graft copolymerization of methacrylic acid and acrylamide onto acrylonitrile-butadiene-styrene terpolymer by photoinduced hydroperoxide

Graft copolymerization of methacrylic acid (MAA) or acrylamide (AM) from an aqueous solution onto acrylonitrile-butadiene-styrene terpolymer (ABS) was initiated by the thermal decomposition of polymeric hydroperoxides, which are formed upon UV irradiationof ABS, which contains anthracene. Diffusion of anthracene at room temperature from a methanolic solution into ABS was affected by the acrylonitrile content ofABS.The graft yield was independent on the concentration of anthracene in the wide range of 0.03 X 10^-3 to 14.29 X 10^?3 mol/L in ABS. The graft polymerization reaction does not occur below 100°C.The effect of other variables, such as time of irradiation, intensity of UV, reaction time, and concentration of monomer in aqueous solution, on the amount of monomer grafted to ABS were also investigated.The contact angle significantly decreases upon grafting, indicating that the graft layer is on the surface of the polymer. © 1995 John Wiley & Sons, Inc.     

Antioxidant behavior of a novel sulfur-bearing hindered phenolic antioxidant with a high molecular weight in polypropylene

A novel sulfur-bearing hindered phenolic antioxidant with a molecular weight of 1305.9 (SAO) was successfully synthesized via thiol-acrylate Michael addition reaction and its structure was clarified by nuclear magnetic resonance (NMR) and fourier transform infrared spectra (FTIR). The short-term oxidation induction time (OIT) of polypropylene (PP) compounds obtained at 210 °C showed that the OIT value of SAO-containing PP was higher than that of PP using Chinox 1035 with a molecular weight of 642.9 as a stabilizer. Long-term accelerated thermal aging test of PP compounds in an air oven at 150 °C, however, exhibited that the aging resistance of SAO-stabilizing PP was inferior to that of 1035-containing PP, quite contrary to their respective short-term effect on PP stabilization. The possible reasons of this contradiction were discussed from the viewpoint of the antioxidants' molecular structure and the limitations of the OIT approach in lifetime prediction.     

s-Triazine containing flame retardant hyperbranched polyamines: Synthesis, characterization and properties evaluation

A s-triazine containing hyperbranched polyamine (HBPA) has been synthesized from cyanuric chloride and aromatic diamine, 4,4′-(1,4-phenylenediisopropylidene) bis-aniline by nucleophilic displacement polymerization technique using an A₂ + B₃ approach with high yield (>80%). The synthesized polymer has been characterized by ¹H NMR, ¹³C NMR, FT-IR spectroscopic studies, elemental analysis, solubility and measurement of solution viscosity. The thermogravimetric (TG) analysis and differential scanning calorimetric (DSC) studies indicate that the polymer is thermostable upto 290 °C without any decomposition and has glass transition temperature of 243 °C. The flame retardancy of the pure powder polymer and the blends with linear commercial polymers such as plasticized PVC and LDPE with this hyperbranched polymer were investigated by the measurement of limiting oxygen index (LOI) value. The results show that the polymer has self-extinguishing characteristic (LOI = 38) and acts as an effective flame retardant additive for the above linear base polymers. The synergistic effect of this hyperbranched flame retardant was observed with triphenyl phosphine oxide in the same base polymers. The flammability efficiency of the hyperbranched polyamine is also evaluated by help of thermogravimetric (TG) analysis. The heat aging and leaching in different chemical media did not influence the flame retardancy of the blends.     

Correlation of antioxidant depletion and mechanical performance during thermal degradation of an HTPB elastomer

Thermal degradation studies of a stabilized HTPB based elastomer were conducted at temperatures from 50 °C to 110 °C. The concentration of extractable antioxidant (AO2246) in the polymer was quantified via AO extraction and a gas chromatography-based method using internal standards. The decrease in extractable AO levels as a function of time and temperature was evaluated and correlated with mechanical property changes. Most importantly, AO depletion features were found to be temperature dependent. At elevated temperatures (>80 °C) extractable AO levels decreased rapidly and faster than the concurrent loss in mechanical properties. While extractable AO concentrations decrease quickly, the material is able to maintain some useful mechanical properties, perhaps via non-extractable or grafted AO species formed during degradation providing additional protection. At lower aging temperatures extractable or free AO levels decreased more slowly than the mechanical properties. Therefore, for condition monitoring purposes a universal correlation between AO levels and aging state or material condition could not be established. Most importantly, however, loss of mechanical properties and oxidative degradation is observed at lower temperatures despite significant levels of free antioxidant in the material. The antioxidant appears to be limited in its effectiveness to completely prevent degradation reactions, or only fractions of the total AO available are actually involved in the inhibition process.     

Thermal and Temporal Aging of Two Step Acid-Base Catalyzed Silica Gels in Water/Ethanol Solutions

Dissolution and reprecipitation of silica during aging in water improve the wet gels mechanical stiffness and strength, and hence shrinkage during supercritical drying is reduced. We have investigated how the strength and stiffness of a 2-step TEOS acid-base catalyzed wet gel can be improved by aging in a solution of water/ethanol (20–40 vol%) at various temperatures (20–70°C) and time (2 h and 24 h) and how this influences the aerogels properties. The linear shrinkage during supercritical drying was reduced from 29% to 2% by introducing the aging step in the 20 vol% water/ethanol solution for 24 h at 60°C.We have also in previous works introduced the idea of preparing ambient pressure dried silica aerogels by increasing the wet gels stiffness by aging in a TEOS solution until shrinkage during drying is almost eliminated. The gels aged in the water/ethanol solutions were further aged in a TEOS/ethanol solution and the effect of the increasing water content in the pore liquid was studied. A xerogel density of 0.20 g/cm³ is reported for gels with a shear modulus (G) of 30 MPa.     

Aging of a medical device surface following cold plasma treatment: Influence of low molecular weight compounds on surface recovery

The surface of medical devices is of great importance for biocompatibility. Surface properties can evolve with a material treatment, time, and storage conditions. In this work, poly(urethane) catheters sterilised by cold nitrogen plasma treatment, were subjected to air and temperature aging in order to evaluate the influence of humidity and temperature on surface recovery. The surface of catheters was analysed by contact angle measurements and XPS. Faster surface changes upon aging were observed at high temperature (45 °C) and relative humidity (90%). For the commercial poly(urethane) catheters analysed in this work, the importance of the nature and polymorphism of additives added to the polymer (lubricant, antioxidant) in the recovery process was demonstrated. Indeed, DSC and TSC showed that additive transitions (relaxation, melting…) could govern the aging process.     

Biodegradation of poly(lactic acid) powders proposed as the reference test materials for the international standard of biodegradation evaluation methods

The methods for producing reference test materials for biodegradation evaluation tests have been studied. Mechanical crushing at low temperature of polymer pellets using dry ice was selected for the method of producing polymer powder of poly(lactic acid) (PLA). The powders were fractionated using 60 mesh (250 μm) and 120 mesh (125 μm) sieves. The size distributions were then measured. The average diameter of the PLA particles obtained by this method was 214.2 μm. The biodegradation speeds of these PLA polymer powders were evaluated by two methods based on the international standard and one in vitro method based on the enzymatic degradation. First, the degree of biodegradation for this PLA powder was 91% for 35 days in a controlled compost determined by a method based on ISO 14855-1 (JIS K6953) at 58 °C managed by the Mitsui Chemical Analysis and Consulting Service, Inc. (Japan). Second, these polymer powders were measured for biodegradation by the Microbial Oxidative Degradation Analyzer (MODA) in a controlled compost at 58 °C and 70 °C based on ISO/DIS 14855-2 under many conditions. The degree of biodegradation for this PLA powder was approximately 80% for 50 days. In addition, the polymer powders were biodegraded by Proteinase K which is a PLA degradation enzyme. This polymer powder was suitable as a reference material for the evaluation methods of biodegradation.     

Denitrogenation of acrylonitrile-butadiene-styrene copolymers using polyethylene glycol/hydroxides

Alkaline hydrolysis of acrylonitrile-butadiene-styrene (ABS) copolymers has been systematically investigated to demonstrate the use of reaction systems based on polyethylene glycol (PEG)/hydroxides for N-elimination from ABS. The structure of denitrogenated ABS has been characterized using elemental analysis, FTIR, ¹H-NMR, and solid state ¹³C CP-MAS NMR, indicating sequential hydrolysis as a plausible mechanism of elimination of N from ABS. The effects of reaction conditions such as solvent selection, reaction temperature, alkaline species and concentration, as well as PEG molecular weight were evaluated. At optimal conditions (THF, PEG600, 4.3 wt % of NaOH), as much as 93.1% of the original nitrogen content of ABS was removed in 2 h at 160 °C, while it is only 35.6% without PEG. This clearly demonstrates the high-efficiency of a PEG/hydroxides catalytic system for denitrogenation of ABS, stressing the potential of this method for denitrogenation of other N-containing polymers.