Zr4+对固相反应制备堇青石材料晶相转变的影响

以菱镁矿风化石、工业氧化铝和二氧化硅微粉为原料,加入不同含量二氧化锆添加剂,通过固相反应合成制备堇青石。用XRD法和SEM法表征试样中的晶相和显微结构,用X′Pert Plus软件对结晶相的晶胞参数和结晶度进行分析,用半定量法对试样晶相组成进行计算,用Scherrer公式计算堇青石的晶粒大小。研究分析Zr4+对制备堇青石材料中晶相组成、晶粒大小、晶胞常数、结晶度及显微结构的影响。结果表明:Zr4+对堇青石结构中Mg2+的置换固溶作用使堇青石相晶胞常数及晶胞体积发生变化,形成的结构缺陷使堇青石结构中离子扩散速度加快。由于Zr4+较高的电场强度,减弱了Mg-O的键力,氧化铝和二氧化硅通过固相反应形成莫来石相。当二氧化锆加入量为1.2%时,堇青石晶胞常数和晶胞体积最大,堇青石晶粒最大,堇青石结构中莫来石含量达到2.5%。     

反应温度与时间对铝型材厂工业污泥合成堇青石材料的得率与晶相结构影响

本研究主要探讨反应温度和反应时间对铝型材厂工业污泥合成堇青石材料的得率和晶相结构的影响。该污泥系由铝型材表面处理时产生的大量废液, 经沉淀过滤所得。主要成分是一种超细的γ-AlOOH, 其中部分是晶体, 部分是无定形体, 活性很高, 有利于堇青石晶相的形成, 能降低反应温度。 实验结果表明: 堇青石含量随着反应温度升高而增加; 晶相结构和晶胞参数与反应温度有关; 确定1350℃为最佳的反应温度; 反应时间在 2~5 h的试样中,堇青石含量增加, 在5~6 h含量降低. 5 h为最佳的反应时间。     

菱镁矿风化石与叶腊石合成堇青石的结构表征

采用菱镁矿风化石、叶腊石、二氧化硅微粉为主要原料,研究分析烧成温度对合成堇青石结晶度、晶粒尺寸、晶相组成和显微结构来确定适宜的合成温度。用X′ Pert plus软件对X射线衍射图进行拟合,分析试样的结晶度,用半定量(semi-quantification)法对试样结晶相中晶相组成进行计算,用Scherrer公式计算试样中堇青石、方石英晶粒的粒径大小。结果表明：采用菱镁矿风化石与叶腊石为原料合成堇青石,当温度由1 350 ℃增加到1 400 ℃,试样的结晶度增加,堇青石晶粒尺寸和堇青石相量增加,在1 400 ℃时,试样结晶度最高,晶粒尺寸最大。晶相组成中堇青石相占67%,方石英相占33%。当温度大于1 400 ℃,试样结晶度降低,堇青石和方石英晶粒尺寸减小,当温度在1 500 ℃时,堇青石相消失,促进了方石英相析出。采用菱镁矿风化石与叶腊石为原料合成堇青石的最佳烧成温度为1 400 ℃。     

La3+,Ce4+对制备堇青石材料晶相转变及烧结性能的影响

以菱镁矿风化石、工业氧化铝和二氧化硅微粉为原料,加入不同含量氧化镧、氧化铈添加剂,通过固相反应合成制备堇青石材料。用XRD法和SEM法表征试样中的晶相组成和显微结构,用X’Pert Plus软件计算主晶相的晶格常数、晶胞体积和试样的相对结晶度,用半定量法计算试样中各晶相含量,用Scherrer公式计算主晶相的粒径大小。研究分析了La3+,Ce4+对制备堇青石材料晶相组成、主晶相粒径大小、晶胞常数、试样相对结晶度、显微结构及烧结性能的影响。结果表明:氧化镧比氧化铈具有更好的助堇青石烧结性,加入氧化镧的堇青石试样具有更好的致密性;随着氧化镧、氧化铈加入量的增加,堇青石晶胞常数和晶胞体积呈现先增大后减小趋势;Ce4+更高的电场强度促进了堇青石材料更容易发生晶相转变形成莫来石。     

硅灰粉尘添加量对莫来石-堇青石复相材料晶相结构与性能影响

采用XRD和SEM法确定莫来石-堇青石复相材料的晶相结构及其含量。探讨不同含量硅灰粉尘对复相材料的晶相结构与性能的影响。实验结果表明:复相材料中存在α-堇青石、β-堇青石、μ-堇青石和莫来石四种晶相。堇青石含量随着硅灰粉尘结合剂含量的增加而增加。莫来石含量随着结剂含量的增加而减少。根据结构上的分析结果,确定2#为最隹的配方,其堇青石和莫来石含量分别为66.0%和33.7%,抗折强度为27.69Mpa,1次和10次热震抗折强度保持率分别为63.36%和33.7%,体积密度为2.69 g/cm3.     

稻壳一步法制备堇青石-莫来石多孔陶瓷

以稻壳、Al_2O_3和MgO为主要原料,按偏镁铝方案确定堇青石的组成,并以堇青石与莫来石质量比为7∶3进行配料,再掺少量Nd_2O_3为烧结助剂,用一步法烧成了堇青石-莫来石多孔陶瓷。测定了烧结试样的抗弯强度、显气孔率、热膨胀系数,用XRD分析了试样在烧结过程中的物相组成变化,并用SEM观察其显微结构。研究结果表明:在掺2%Nd_2O_3,1380℃保温5h条件下,制备的多孔陶瓷的抗弯强度为20.55MPa,显气孔率48.34%,热膨胀系数3.5×10~(-6)·℃-1,其主晶相为堇青石和莫来石,SEM显示晶体间存在大量孔隙。     

堇青石窑具多晶结构与性能研究

利用X-射线衍射分析和电子显微镜分析的结果，确定堇青石窑具的多晶结构和各晶相的含量；结合窑具性能的研究，确定堇青石窑具具有优良性能的适宜配方。     

利用铝废渣制备片状堇青石的影响因素研究

以铝厂废渣、高岭土、滑石为主要原料,采用固相法合成片状堇青石。分析了原料种类、原料配方、烧结温度、保温时间和晶核剂对合成堇青石的影响,并通过XRD、SEM进行表征。结果表明,原料的纯度越高合成的堇青石纯度越高;富含镁的配方能完全形成堇青石相;最佳烧成温度为1 380℃,保温时间为4 h,此时得到的堇青石纯度最高,且呈现片状结构,颗粒大小均匀;堇青石熟料可以起到晶核剂的作用,促进堇青石的生成。     

Na_2O-SiO_2-Al_2O_3-NaCl-H_2O体系中ANA和SOD沸石膜的水热合成

Na2 O SiO2 Al2 O3 NaCl H2 O体系中,以水玻璃和准一水软铝石为原料,分别在堇青石和玻璃载体上水热合成方沸石(ANA)与方钠石(SOD)沸石膜.研究水含量、反应温度、反应时间与多次合成对膜结晶的影响.用XRD,SEM,EDX表征膜的晶相、形貌和化学组成.堇青石负载方沸石膜在对 95 %(wt.)乙醇水溶液的渗透蒸发实验中,水优先透过沸石膜的选择性显示了晶间孔的醇/水分离作用.非计量的NaCl进入到在玻璃载体上成膜的方钠石笼中,致使该膜显示光致变色效应     

Na2O-SiO2-Al2O3-NaCl-H2O体系中ANA和SOD沸石膜的水热合成

Na2O-SiO2-Al2O3-NaCl-H2O体系中，以水玻璃和准一水软铝石为原料，分别在 堇青石和玻璃载体上水热合成方沸石（ANA）和方钠石（SOD）沸石膜。研究水含量 、反应温度、反应时间与多次合成对膜结晶的影响。用XRD，SEM，EDX表征膜的晶 相、形貌和化学组成。堇青石负载方沸石膜在对95％（wt.)乙醇水溶液的渗透蒸发 实验中，水优先透过沸石膜的选择性显示了晶间孔的醇／水分离作用。非计量的 NaCl进入到在玻璃载体上成膜的方钠石笼中，致使该膜显示光致变色效应。     

Influence of Fe_2O_3 Impurity on the Crystalline Structure of Cordierite Synthesized from Waste Aluminum Slag

1 INTRODUCTION Aluminum waste slag from aluminum factories isused as the main material to produce cordierite re-fractory material. The slag’s main composition is γ-AlOOH, which will convert into α-Al2O3 [1] at hightemperature, thus the product’s refractoriness can beimproved. Cordierite has good thermal stability andcan be widely served as high quality refractory ma-terial, electron encapsulating material, catalyst carrier,foamed ceramics, etc.[2]. Compared with th…     

Preparation and Characterization of Al8.31Si1.91Mg3.78O20/Al4.8Si1.2O9.6/Mg2.0Al4.02Si4.98O18 Multiphase Material

A two-step sintering method was used to prepare Al8.31Si1.91Mg3.78O20 (corundum solid solution)/Al4.8Si1.2O9.6 (mullite solid solution)/Mg2.0Al4.02Si4.98O18 (cordierite solid solution) multiphase material, for the purposes of making these three crystal structures have point defects which could help the particles diffuse and transfer at high temperature, accelerate the sintering efficiently and enhance the material strength as well as the bulk density. The impacts of different formulas on the structure and properties of the multiphase material were investigated. With XRD and SEM analyses, for each sample, the crystal structure and microstructure were characterized, the crystalline phase content and cell parameters were determined with Rietveld Quantification software, and the properties were tested. The comparative optimal formula determined was calcinated chamotte of 80wt% and calcinated sludge of 20wt%; and its corresponding bending strength and retention rate of bending strength after a thermal shock were 29.74 MPa and 80.15%, respectively.     

Influence of TiO_2 Mineralizer on the Crystalline Structure of Cordierite Synthesized from Aluminum Slag

By adding small amount of TiO2, aluminum slag could be used to synthesize cor-dierite, α-Al2O3, TiO2 and dehydrated talc could generate solid solution to accelerate the solid-state reaction to form cordierite. The experimental results show that the content of cordierite increases with the increase of TiO2 added. 3.0% of TiO2 is determined to be the best amount, because all crystalline substances are converted into cordierite at this content. Philips X‘pert plus software analysis shows that when the content of TiO2 is from 0 to 1.0%, cordierite has the same hexagonal structure as the single crystal and the lattice parameters change slightly; when the content of TiO2 is from 1.0 to 2.0%, the cordierite still keeps hexagonal structure but the lattice parameters change greatly; when the content of TiO2 is from 2.0 to 3.5%, the cordierite is converted from hexagonal into rhombic and the lattice parameters change accordingly.     

Studies on the Structure and Properties of Cordierite Synthesized by Talc-Magnesite

Homogeneous cordierite has been synthesized at low cost by talc-magnesite and coal gangue as the main raw materials. The mechanism of synthesizing cordierite under such a com- posing system of raw materials, and the effect of temperature on the crystal cell parameters and microstructure and thermal expansion coefficient of cordierite crystal have been studied via testing methods of XRD, SEM, etc. The result shows that the homogeneous cordierite can be synthesized by the systematic composing materials of “talc-magnesite—coal gangue—talc” with heat pre- servation at 1350 ℃ for 1 h; as the keeping time is prolonged, Al3+ and Mg2+ in cordierite crystal are replaced by a few impurity ions such as Fe3+, Fe2+, etc., and the crystal cell parameters of cordierite present an increase trend; as the high-temperature heat preservation is prolonged, the content of glassy phase in the sample is increased, its density is improved, and its thermal expansion coeffi- cient presents an increase trend.     

Studies on the Influence of Sintering Temperature on Crystalline Structures of Mg-Al Spinel Synthesized by Waste Aluminum Slag

Mg-Al spinel is synthesized by using industrial waste-residue and basic mag- nesium carbonate in the aluminum factory as the main raw materials. The influence of sintering temperature on crystalline structure and microstructure of Mg-Al spinel has been mainly discussed. The crystalline structure of sample is characterized by using XRD, SEM and relevant analytical software. The experimental results show that compared to the conventional synthetic method, the application of waste aluminum slag as the raw material can greatly decrease the synthetic tem- perature. The content of Mg-Al spinel first increases and then decreases with the rise of sintering temperature, and its purity can reach as high as 96wt% at 1550 ℃, which is therefore determined to be the optimum synthetic temperature. SEM observations demonstrate that as the rise of sintering temperature, the grain of Mg-Al spinel grows up obviously with typical octahedral characteristic appearance.     

Effects of Calcining Temperature and Holding Time on the Synthesis of Aluminum Titanate

We aim in this research at synthesizing high-purity aluminium titanate with sludge from the aluminium profile factory by shock cooling method, and mainly discuss the effect of calcining reaction temperature and holding time on crystalline, microstructure and content of aluminum titanate materials to determine the preferred calcining temperature and holding time. XRD and SEM methods were utilized to characterize the crystalline and microstructure of each specimen, Rietveld Quantification software was used for the determination of different crystalline contents of specimens, and Philips plus software was applied to determine the cell parameters of aluminium titanate in different specimens. According to the experimental results, preferred calcining temperature is determined as 1400℃ and preferred holding time is 2 h, at which the grains of aluminum titanate grow completely and the purity of aluminum titanate is 97.2wt%.     

Thermal Plasma Synthesis of Zirconia Powder and Preparation of Premixed Ca-Doped Zirconia

A novel study about the synthesis of zirconia and calcia-stabilized zirconia powders were carried out by DC thermal plasma starting from cheap precursors as the carbonates. Different operational parameters were investigated to explore the effects of the process conditions, such as the plasma torch power and the gas flow rate on the composition and the morphology of the powders. The products phase changes from a metastable tetragonal to monoclinic/tetragonal mixture. Basically a main tetragonal phase was obtained at low torch power (7 kW) while the amount of monoclinic phase linearly rises with the power, up to 66 wt% at 26 kW of plasma power and high gas flow rate. The gas flow rate also affects the shape and the size of the powder, where high values reduce powder aggregation and enhance the spherical shape. The best results were achieved at 22 kW of plasma power and high gas flow rate, with powders of roundness about 79% and a wide particle size distribution. Adding the calcium carbonate to the zirconium carbonate (corresponding to 8 wt% CaO in the final mixture), the plasma treatment mainly produces a tetragonal phase zirconia, that at 1400 °C in furnace changes in a stable cubic phase. These powders could be made suitable for further industrial applications after proper treatments.

     

Influence of Fe2O3 and V2O5 on Crystalline Structure of Mg-Al Spinel Synthesized by Waste Aluminum Slag

Mg-Al spinel is synthesized by using industrial waste-residue and basic magnesium carbonate in the aluminum factory as the main raw materials. The influence of V2O5 and Fe2O3 mineralizers on the structure, cell parameters and microscopic morphology of synthesized Mg-Al spinel has been discussed. The Mg-Al spinel is characterized by using XRD, SEM and relevant analytical software, such as Philips plus, Rietveld quantification and so on. The experimental results show that certain amounts of V2O5 and Fe2O3 are beneficial to the formation of Mg-Al spinel, and the optimum addition of V2O5 and Fe2O3 is respectively 2wt% and 3wt%. V2O5 has few effects on cell parameters of Mg-Al spinel; but Fe2O3 can form solid solution with Mg-Al spinel in which Mg-Fe spinel can also dissolve to form continuous solid solution. Therefore, with the increase of Fe2O3 content, the cell parameters of Mg-Al approximately present linear increase.