The effect of mercapto- and thioacetate-modified EPDM on the curing parameters and mechanical properties of natural rubber/EPDM blends

The vulcanization characteristics of natural rubber (NR)/ethylene-propylene-ethylidenenorbornene (EPDM) rubber blends were studied in the presence of thioacetate-(EPDMTA) or mercapto-modified EPDM (EPDMSH), using oscillating disk rheometer. The effect of both functionalized EPDMs was investigated in unaccelerated-sulfur curing system and accelerated-sulfur curing systems containing 0.4 and 0.8 phr of MBTS. Both EPDMTA and EPDMSH act as accelerator agent in the curing process, as indicated by the higher values of cure rate index and lower values of activation energy of vulcanization. A substantial increase of the crosslink density has been also observed in EPDMSH-modified blends. Both EPDMTA and EPDMSH resulted in an increase in tensile strength, but the best performance has been achieved with EPDMSH, probably because of the increase of crosslink density associated to the reactive compatibilization promoted by the reaction between mercapto groups and rubber matrix. The best ageing resistance has been observed in EPDMTA-modified blends.     

Maleic-anhydride grafted EPM as compatibilising agent in NR/BR/EPDM blends

Incorporation of approximately 30 phr Ethylene-Propylene-Diene rubber (EPDM) into natural rubber (NR)/butadiene rubber (BR) is a means to achieve non-staining ozone resistance for tire sidewall applications. However, due to incompatibility of the elastomers and heterogeneous filler distribution in each of the rubber phases, the mechanical properties deteriorate. In the present work, maleic-anhydride modified EPM (MAH-EPM) is added as a compatibilising agent between NR/BR and EPDM. The addition of 5 phr of MAH-EPM results in significantly improved tensile and tear strength when compared to a straight NR/BR/EPDM blend. These improvements can mainly be attributed to a compatibilising effect of MAH-EPM, resulting in a more homogeneous phase distribution, but in particular a much better homogeneous carbon black distribution over the different rubber phases. In addition, ionic crosslinks are introduced into the blends by interaction of MAH-EPM with zinc oxide.     

Crosslink network evolution of BIIR/EPDM blends during peroxide vulcanization

Crosslink network evolution of brominated butyl rubber (BIIR)/ethylene–propylene–diene-monomer rubber (EPDM) blends during peroxide vulcanization is studied at a meso-scale level. In this work, EPDM is added as a co-agent to increase the crosslink density of BIIR vulcanization. With increasing EPDM content from 0 to 20 phr, the maximum torque of BIIR/EPDM compounds during vulcanization increases by 73%, reaching to 3.40 dNm. Vulcanization kinetic study shows that addition of EPDM favors to the crosslinking of BIIR compound. Meanwhile, the addition of 20 phr EPDM contributes to an increase in the crosslink density of BIIR/EPDM(80/20) vulcanizate, avoiding downward trend at post-cure period in comparison with BIIR only. Crosslink network evolution of BIIR/EPDM blends is divided into three periods during peroxide vulcanization at 150 °C. The role of EPDM in the crosslink network evolution is studied by proton nuclear magnetic resonance, and a “network patching” mechanism is proposed in which EPDM is implied to work as patch on damaged crosslink network resulted from the degradation nature of BIIR.     

Structure and properties of dynamically cured EPDM and ionomer blends

The structure and properties of dynamically cured ethylene-propylene-diene terpolymer (EPDM) and ionomer blends have been studied. The blends were prepared in a laboratory internal mixer, where EPDM was cured under shear in the presence of ionomer with dicumyl peroxide (DCP) under different shear conditions. The effects of EPDM/ionomer compositions, DCP concentration and the intensity of shear mixing were investigated using capillary rheometer, differential scanning calorimeter (DSC) and scanning electron microscopy (SEM) techniques. Two kinds of poly(ethylene-co-methacrylic acid) ionomers containing different metal ions(Na⁺ and Zn⁺⁺) were compared and the effect of the metal ion type for neutralization was considered. The Zn-neutralized ionomer showed better miscibility with EPDM than the Na-neutralized ionomer. It is concluded from the rheological properties, crystallization behavior and morphology that the dynamically cured EPDM and Zn-ion ionomer blends show the behavior of a thermoplastic interpenetrating polymer network (IPN).     

Chemical preparation of conductive elastomeric blends: Polypyrrole/EPDM. I. Oxidant particle-size effect

This work describes the preparation of polypyrrole and EPDM rubber blends, PPy/EPDM, by the sorption of pyrrole (vapor phase) in an EPDM matrix containing CuCl₂. We investigated the effect of the oxidant particle-size on the sorption and polymerization equilibrium, electrical conductivity, and mechanical properties of the blends. Independently of the CuCl₂ concentration and polymerization time, the polypyrrole weight fraction in the blend, X_ppy, increases when the oxidant particle-size in changed from 150–250 μm to smaller than 106 μm. For blends containing 50 phr of CuCl₂, obtained following 72 h of exposure to pyrrole, an increase in the Young's Modulus (from 2.2 ± 0.2 to 3.9 ± 0.6 MPa) and an increase in the electrical conductivity (from 10^?9 to 10^?7 S cm^?1) was observed when the oxidant particle-size was decreased. Infrared spectroscopy, thermogravimetric analysis, scanning differential calorimetry, and scanning electron microscopy were used in sample characterization. © 1994 John Wiley & Sons, Inc.     

Degradation profiles in aged EPDM water seals using focused ion beam-scanning electron microscopy

The degradation of an ethylene–propylene-diene (EPDM) rubber seal used in a water supply system was investigated using focused ion beam-scanning electron microscopy (FIB-SEM). The EPDM rubber seal was used for 3 years within the temperature range 20–40 °C in a city water system. The accretions present on the surface of the EPDM seal after use were observed by SEM and were found to consist of iron and oxygen atoms based on energy dispersive X-ray spectroscopy (EDS) analysis. A cross-sectional depth image of the EPDM rubber was obtained by FIB-SEM, after slicing the EPDM rubber with a focused Gallium ion beam. Iron and oxygen atoms in the cross-section of the EPDM rubber were detected through EDS. The distribution of iron was comparable to that of oxygen derived from the carbonyl groups generated by the degradation of EPDM, suggesting that iron ions may promote the degradation of natural rubber through catalytic effects.     

Thermal properties of EPDM/NR blends

The thermal behaviour of EPDM/NR blends was studied by differential scanning calorimetry over the temperature range 335–435 K. O'Neill's method (O'Neill MG. Anal Chem 1964;36:1238) was used for calculating the specific heat capacity with aluminia as standard. The presence of natural rubber induces a marked thermal instability because of the high content of double bonds. The contribution of each component to the C_p of the tested polymer systems is discussed. The law of reciprocal affinity, the linear contribution of components to the specific heat capacity is followed by EPDM/NR blends. The influence of natural rubber on the thermal behaviour of tested mixtures was assessed by oxygen uptake method and the first derivative procedure reveals the sequence in thermal stability of ethylene-propylene-diene/natural rubber compounds.     

Radiation effect on properties of carbon black filled NBR/EPDM rubber blends

Rubber blend of acrylonitrile butadiene rubber (NBR) and ethylene-propylene diene monomer (EPDM) rubber (50/50) has been loaded with increasing contents, up to 100 phr, of reinforcing filler, namely, high abrasion furnace (HAF) carbon black. Prepared composites have been subjected to gamma radiation doses up to 250 kGy to induce radiation vulcanization under atmospheric conditions. Mechanical properties, namely, tensile strength (TS), tensile modulus at 100% elongation (M₁₀₀), and hardness have been followed up as a function of irradiation dose and degree of loading with filler. On the other hand, variation of the swelling number as a physical property, as a function of same parameters, however, in car oil as well as brake oil has been undertaken. In addition, the electrical properties of prepared composites, namely, their electrical conductivity, were also evaluated. The thermal behavior of the prepared composites was also investigated. The results obtained indicate that improvement has been attained in different properties of loaded NBR/EPDM composites with respect to unloaded ones.     

Morphology and non-isothermal crystallization of dynamically vulcanized PP/EPDM blends in situ compatibilized via magnesium dimethacrylate

Polypropylene/ethylene-propylene-diene rubber (PP/EPDM) blends in situ compatibilized by magnesium dimethacrylate (MDMA) were fabricated via peroxide-induced dynamic vulcanization. Scanning electron microscope observation indicated that the size of cross-linked EPDM particles decreased with incorporation of MDMA. Polarizing Optical Microscope (POM) analysis suggested that the spherulite size of PP phase decreased sharply with incorporation of MDMA during dynamic vulcanization. The Pseudo-Avrami, Ozawa and Mo's models were applied to analyze the non-isothermal crystallization kinetics of the composites. The analyzed data indicated that the crosslinked EPDM particles and homopolymerized MDMA acted as heterogeneous nucleating agents, which enhanced the crystallizability and decreased the spherulite size of the PP phase. In addition, the non-isothermal crystallization activation energy (ΔE) was calculated through the Kissinger and Friedman methods, and the ΔE value was found increase with incorporation of MDMA.     

Radiation effects on SBR–EPDM blends: A correlation with blend morphology

The effect of γ radiation on the morphological and physical properties of Styrene–butadiene rubber (SBR) and Ethylene–propylene–diene monomer (EPDM) blends has been investigated. An attempt has been made to establish a correlation between various parameters like Gordon–Taylor parameter (k), hydrodynamic interaction parameter (Δ[η]_mix), chemical shift factor (b), Charlesby–Pinner parameter (p₀/q₀) and polymer–polymer interaction parameter (χ). The results showed a close dependence of mechanical and physical properties of irradiated blends on these parameters. The probability of spur overlap has been found to increase with the increase in EPDM content in the blends, which in turn results in significant improvement in the mechanical properties of the irradiated SBR–EPDM blends with higher EPDM fraction. The efficiency of four multifunctional acrylates as crosslinking aid for the radiation‐induced vulcanization of SBR–EPDM blend was also studied. The results established lower efficiency of methacrylates over acrylates in the process and indicated that among the crosslinking agents studied trimethylolpropane triacrylate is the most efficient one. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1676–1689, 2006     

Synthesis and characterization of ion‐conducting polymer systems based on EPDM blends

This work reports the preparation and characterization of new polymeric ionomers based on etylene–propylene–diene copolymer (EPDM) with a high norbornene content. The sulfonation level was determined with X‐ray photoelectron spectroscopy, and the microstructural characterization was obtained through differential scanning calorimetry and dynamic mechanical analysis. In addition, the effects of certain plasticizers and polymers on the microstructures and conducting properties of these materials were studied, with special attention paid to the latter because of the interest aroused by these materials as membranes in polymer fuel cells. On the basis of the results, some of the synthesized membranes could be used for fuel cells because of their high conductivity (≥10^?2 S/cm) and good dimensional stability (any shrinkage observed). © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1017–1026, 2001     

The role of thiophosphoryl disulfide on the co‐cure of CR‐EPDM blends

Bis(diisopropyl)thiophosphoryl disulfide (DIPDIS) has been used as a coupling cum curing agent for the compatibilization of blends of ethylene propylene diene monomer rubber (EPDM) with chloroprene rubber (CR). Electrical and mechanical properties of the blend vulcanizates have been studied to find the efficiency of the vulcanizing cum coupling activity of DIPDIS. The study reveals that CR in the presence of DIPDIS greatly improves the physical properties of EPDM. It is noted that the physical properties of the vulcanizates obtained from CR‐EPDM blend depend upon CR:EPDM ratio. The scanning electron microscopy (SEM) study reveals that it is possible to form a coherent blend of CR and EPDM in the presence of DIPDIS. Copyright © 2004 John Wiley & Sons, Ltd.     

Effect of Ionizing Radiation on the Characteristics of EPDM/UHMW-PE Composites

Ultra high molecular weight polyethylene (UHMW-PE) fibers were used in a chopped form and at different concentrations as a reinforcing material in ethylene–propylene–diene terpolymers (EPDM). The effect of radiation dose and fiber concentration on the mechanical properties of the vulcanized rubber composites obtained was measured. It was found that γ-irradiation improves the interfacial adhesion between UHMW-PE fiber (Spectra 1000) and EPDM matrix which was detected by scanning electron microscopy (SEM). In addition, the Young modulus of the composites increases as the irradiation dose increases. Increasing the concentration of the fibers up to 40 phr leads to an enhancement in mechanical properties and swelling resistance of obtained composites, especially in the absence of carbon black. The absolute value of the modulus increased by a factor of at least two with the addition of carbon black. Moreover the tear strength of reinforced and filled EPDM was improved with respect to reinforced rubber. © 1997 John Wiley & Sons, Ltd.     

Degradation of EPDM seal used for water supplying system

Degradation of ethylene-propylene-diene (EPDM) rubber seal used for supplying water system was investigated through spectroscopic techniques. The EPDM seal was utilized at 20-45 °C for about 3 years. It was characterized by solid state nuclear magnetic resonance spectroscopy equipped with field gradient fast magic angle spinning probe and Fourier transform-infrared spectroscopy. Morphology of the EPDM seal was observed by scanning electron microscopy, focused ion beam scanning electron microscopy and electron probe micro-analysis. The hardness and crosslink density of EPDM seal were reduced by a factor of one-half after using for supplying water system, even though it contains little amount of carbon-carbon double bond. Surface of the EPDM seal was significantly damaged by water. The degradation of EPDM seal was associated with chain scission and oxidation of EPDM.     

The role of thiophosphoryl disulfide on the co‐cure of CR‐EPDM blends: effect of white fillers

Bis(diisopropyl) thiophosphoryl disulfide (DIPDIS) being a rubber accelerator has a definite role as a coupling agent in the silica filled polychloroprene rubber with ethylene propylene diene rubber (CR‐EPDM) blends. Diethylene glycol can further improve the beneficial effect of DIPDIS in silica filled CR‐EPDM blends. Two‐stage vulcanization technique further improves the physical properties of silica filled CR‐EPDM blends. The results have been compared with non‐reinforcing calcium carbonate filled systems. Scanning electron microscopy (SEM) studies further indicate the coherency and homogeneity in the silica filled CR‐EPDM blend vulcanizates obtained from this two‐stage process. Copyright © 2004 John Wiley & Sons, Ltd.     

Influence of accelerator type on properties of NR/EPDM blends

The effect of accelerator type on processability and mechanical properties of 60/40 natural rubber/ethylene propylene diene monomer (NR/EPDM) blend was investigated. Three groups of commercial accelerators were selected, i.e., sulfenamide group (Santocure-TBBS), thiuram group (Perkacit-TMTD) and mercapto group (Perkacit-MBT and Perkacit-MBTS). The results reveal that the accelerator type not only affects the cure characteristics, but also has great influence on compound viscosity. Among the accelerators studied, TBBS gives the best processing safety together with a relatively high state of cure. In addition, TBBS also provides good cure compatibility between the NR and EPDM phases, giving rise to superior mechanical properties. Although TMTD could give a high state of cure, it causes severe cure incompatibility, leading to poor tensile strength. Due to their lower reactivity, the two mercapto accelerators give a relatively low state of cure. Therefore, the vulcanizates obtained possess low modulus and hardness as well as degree of elasticity. Surprisingly, it is found that the tensile strength of the MBTS-cured blend is relatively high. Good cure compatibility given by MBTS could be used to explain the results.     

Interaction of two phases in PP/EPDM polymer blend probed by positron annihilation: CONTIN analysis

Positron annihilation lifetime measurements were performed on pure polypropylene (PP), ethylene-propylene-diene monomer (EPDM) rubber, and their blends PP/EPDM with a series of EPDM volume fraction ϕ (= 10–40%). A numerical Laplace inversion technique (i.e., CONTIN algorithm), was employed to obtain the probability distribution functions (PDF) of free-volume radius. We observed that, first, the average free-volume radius in PP/EPDM blends is generally same as that in PP and is much smaller than that in EPDM. Second, the standard deviation σ_R or the width of the free-volume radius PDF in the blend decreases with ϕ in the region of ϕ = 10ndash;30%, and it increases when ϕ increases from 30% to 40%. The difference in the σ_R of the blend and the calculated value σ^c _R according to the simple-mixing rule of PP and EPDM is interpreted by the existence of the two-phase interaction (i.e., the residual thermal pressure and shear stress between PP and EPDM phases in the PP/EPDM blends). The correlation between σ_R, which indicates the interaction of two phases, and the impact strength of PP/EPDM blends was found and discussed. © 1996 John Wiley & Sons, Inc.     

SEM study of worn surface morphology of an indigenous ‘EPDM’ rubber

Ethylene Propylene Diene Monomer (EPDM) rubber emerges as a dominant elastomer for major engineering applications like automobiles, constructions, electric and electronic industries and many more. The major engineering properties of EPDM are its outstanding heat, ozone and weather resistance ability. The resistance to polar substances and steam is also good. EPDM rubber has a common use as seals in automobiles.In the present work friction and sliding wear behaviors of ethylene propylene diene monomer rubbers (EPDM) of different hardness have been studied against steel counterpart under dry working condition. Different hardness of EPDM have been achieved by adding different proportion (parts per hundred) of carbon black (CB) content with the main ingredients of EPDM. Tribo-testing has been carried out in a multi tribo-tester (Ducom, India). EPDM rubber of different hardness like 55 Å, 70 Å and 85 Å has been slid against EN-8 stainless steel roller of the tester. Experiments have been conducted with different rotational speeds of the wheel at a constant load of 25N for a constant duration of 900 s. The coefficient of friction (COF), mass loss and wear of EPDM rubbers have been determined from the test data. The worn surface morphology has also been studied using scanning electron microscope (SEM) and concluded accordingly.Present experimental work attempts to highlight some important tribo-characteristics of an indigenous EPDM rubber as well as to shed light on various possible areas of further research works.     

Crosslinking with S2C12 of EPDM rubbers and of EPDM grafted with polyacrylic acid

EPDM rubber swollen in n-butylacetate was crosslinked with S₂Cl₂ solution in n-butylacetate. From swelling measurements in benzene and the Flory-Rehner equation, the density of elastically-active network chains was calculated as a function of time. Kinetics have been discussed; the diffusion process of S₂Cl₂ in the swollen polymer plays a very important role. Crosslinking of EPDM grafted with polyacrylic acid has been carried out on thin films using S₂Cl₂ as reagent and n-butylacetate as swelling agent, showing similar kinetic behaviour. Intermolecular bonds are due both to sulphur bridges in EPDM and to sulphur and to hydrogen bonds in EPDM grafted samples.     

Performance improvement of EPDM and EPDM/Silicone rubber composites using modified fumed silica,titanium dioxide and graphene additives

In this work, a polymeric composite was prepared from ethylene propylene diene monomer (EPDM) and silicone rubber (S) with additives of modified fumed silica (MFS), titanium dioxide (TiO₂) and graphene. The dielectric and thermal performances of the EPDM-based composites were studied. An increase in the dielectric constant and AC dielectric breakdown strength was observed for the EPDM rubber composites containing MFS, TiO_2, and graphene additives. In addition, the incorporation of the additives resulted7in a significant increase in the thermal stability (~30–50 °C) and thermal conductivity (~7–35%) of the composites. The combination of these various improvements gives suitable performance advantage to the polymeric composite for use in insulating applications.