Processing of high density polyethylene and poly(ethylene terephthalate) blends

Commercial grades of high density polyethylene, HDPE and waste poly(ethylene terephthalate), PET were melt blended over a wide range of compositions. Effect of ethylene acrylic acid copolymer, EAA, ethylene vinyl acetate copolymer, EVA and maleic anhydride grafted EVA as compatibilizers on rheology and mechanical properties of the blend was studied. EAA was found most suitable compatibilizer.     

Design of aluminum trihydroxide and P‐N core‐shell structures and their synergistic effects on halogen‐free flame‐retardant polyethylene composites

In order to improve the performance of inorganic/organic composites, aluminum trihydroxide (ATH) core composites with a styrene‐ethylene‐butadiene‐styrene block copolymer grafted with maleic anhydride (MAH‐g‐SEBS) shell phase, and P‐N flame retardant as a synergistic agent, were prepared through an interface design. The effects of polyethylene glycol (PEG) content on the interfacial interaction, flame retardancy, thermal properties, and mechanical properties of high‐density polyethylene (HDPE)/ATH composites were investigated by small angle X‐ray diffraction, rotational rheometer, limiting oxygen index, thermogravimetric analysis (TGA), and tensile testing. The ATH synergistic effects of P‐N flame‐retardant improved the combustion performance of HDPE/ATH/PEG(3%)/MAH‐g‐SEBS/P‐N (abbreviated as HDPE/MH3/M‐g‐S/P‐N) composite by forming more carbon layer, increased the elongation at break from 21% to 558% compared to HDPE/ATH, and increased the interface thickness from 0.447 to 0.891 nm. SEM results support the compatibility of ATH with HDPE increased and the interfacial effect was enhanced. TGA showed the maximum decomposition temperature of the two stages and the yield of the residue at high temperature increased first and then decreased with the increase of PEG content. Rheological behavior showed the storage modulus, complex viscosity, and the relaxation time initially increased and then decreased with the increase of PEG content indicating PEG, M‐g‐S, and ATH powder gradually formed a partial coating, then a full coating, and finally an over‐coated core‐shell structured model.     

氢化苯乙烯-丁二烯-苯乙烯嵌段共聚物及其马来酸酐接枝共聚物增韧聚对苯二甲酸乙醇酯共混材料的辐射效应

采用双螺杆熔融共混的方法制备了含三羟甲基丙烷三丙烯酸酯(TMPTA)的聚对苯二甲酸乙二酯/氢化苯乙烯-丁二烯-苯乙烯嵌段共聚物（PET/SEBS）和聚对苯二甲酸乙二酯/马来酸酐接枝氢化苯乙烯-丁二烯-苯乙烯嵌段共聚物（PET/SEBS-g-MAH）共混材料,并在Co-60源中对其进行辐照。 通过对共混材料的力学性能、相态结构测和凝胶含量分析,对比研究了辐射对以上2种共混材料结构及性能的影响。 扫描电子显镜观察和凝胶含量分析结果表明,在适量TMPTA存在时,辐射有效地改善了PET/SEBS体系的相容性。 冲击强度的变化证实了这种增容效应,当SEBS的质量分数为20%、TMPTA质量分数为1%,经50 kGy辐照后,冲击强度达到17.3 kJ/m2。 当在SEBS分子链上引入马来酸酐官能团,辐照后,体系的相态结构变化并不明显,冲击强度最大值仅为11.5 kJ/m2,明显低于不含马来酸酐官能团的体系。     

Effect of Electron Beam Irradiation and Ethylene Vinyl Acetate Copolymer on the Properties of NBR/HDPE Blends

The mechanical and physical properties of blends based essentially on nitrile butadiene rubber (NBR) and different ratios of high density polyethylene (HDPE) up to 25 parts per hundred part of rubber (phr) before and after electron beam irradiation were investigated. The values of tensile strength (TS), tensile modulus at 50% elongation (M₅₀), hardness and gel fraction % (GF%) of NBR/HDPE blends were increased with both irradiation dose and by increasing the content of HDPE in the blends. On the other hand, the values of elongation at break (E _b ) were decreased with both irradiation dose and the content of HDPE in the blends. By loading NBR/HDPE (100/25) blend with ethylene vinyl acetate (EVA) copolymer the mechanical and physico-chemical properties were improved. Moreover, the degree of improvement is proportional to the loading content of EVA.     

RELATIONSHIP BETWEEN INTERFACIAL REACTION AND BULK PROPERTIES OF PET/FUNCTIONALIZED HDPE BLENDS

High-density polyethylene (HDPE) grafted with blocked isocyanate group (BHI) was blended with polyethylene terephthalate (PET) to observe the relationship between interfacial chemical reaction and bulk properties of the blends. BHI was prepared by reacting ?-caprolactam (CPL) with hydroxyethyl methacrylate-isophorone diisocyanate (HI). Atomic force microscopy (AFM) analysis was used to confirm the interfacial chemical reaction of isocyanate (NCO) groups in the functionalized HDPE (HDPE-g-BHI) with carboxylic acid and hydroxyl end groups in PET after annealing. Interfacial topologies and mean roughness were observed. Morphological changes of the blends were observed by scanning electron microscopy (SEM) photographs. Measurements of elongation property and dynamic mechanical analysis (DMA) of the blends were also done.     

Binary and ternary blends of high‐density polyethylene with poly(ethylene terephthalate) and polystyrene based on recycled materials

Binary blends of recycled high‐density polyethylene (R‐HDPE) with poly(ethylene terephthalate) (R‐PET) and recycled polystyrene (R‐PS), as well as the ternary blends, i.e. R‐HDPE/R‐PET/R‐PS, with varying amounts of the constituents were prepared by twin screw extruder. The mechanical, rheological, thermal, and scanning electron microscopy (SEM) analyses were utilized to characterize the samples. The results revealed that both R‐HDPE/R‐PET and R‐HDPE/R‐PS blends show phase inversion but at different compositions. The R‐PET was found to have much higher influence on the properties enhancement of the R‐HDPE compared to R‐PS, but at the phase inverted situation, a significant loss in the tensile strength of R‐HDPE/R‐PET blend was observed due to the weak interaction at this morphological state. However, the ternary blends with higher loading of second phase, namely greater than 50 wt% of R‐PET+R‐PS, demonstrated better mechanical properties than the binary blends with the same content of either R‐PET or R‐PS. Copyright © 2009 John Wiley & Sons, Ltd.     

Reactive compatibilization of polyolefin/PET blends by melt grafting with glycidyl methacrylate

The melt free radical grafting of glycidyl methacrylate (GMA) onto high‐density polyethylene (HDPE) was carried out in Brabender internal mixer. The GMA content of the grafted HDPE (HDPE‐g‐GMA) was determined through FTIR by means of a calibration curve. The influence of reaction procedure, radical initiator concentration and addition of a co‐monomer (styrene) on the grafting efficiency was examined. Blends of poly(ethylene terephthalate) (PET) with HDPE and HDPE‐g‐GMA (75/25 w/w) were prepared by melt mixing in internal mixer. The morphology of the blends was then analysed by SEM microscopy. PET/HDPE‐g‐GMA blends displayed improved phase dispersion and interfacial adhesion as compared to unfanctionalized PET/HDPE blend.     

Rheological behavior in blends of PET with ionomeric polyester

The rheological behavior and the morphology in blends of polyethylene terephthalate (PET) with ionomeric polyester were investigated over a wide range of different blending ratios. The ionomeric polyester is derived from PET modified through copolycondensation with sulfonate moiety, sodiosulfo isophthalate (Na-SIP), iso-phthalic acid (IPA) and polyethylene glycol (PEG). The results showed that the apparent viscosity and non-Newtonian index of the PET/ionomeric polyester blend system had a nonlinearity change with the change of the blend ratio of PET/ionomeric polyester. The anomaly of the viscous flow activation energy change was found as the content of ionomeric polyester was about 40% (w/w) in the blend system, suggesting the presence of physical cross-linked structure formed by strong polar tangling points and the phase separation owing to poor compatibility between the PET and ionomeric polyester. The morphology and thermal behavior of the blends were observed, respectively, with differential scanning calorimetry (DSC) and atomic force microscopy (AMF).     

利用~1H-NMR研究HDPE/PET/EVA共混体系的酯交换反应

本文在选用EVA作为HDPE/PET共混体系增容剂的基础上 ,通过双螺杆反应挤出熔融加工过程 ,促使EVA侧基上的酯基官能团与PET组分主链上的酯基在适当催化剂———有机金属化合物存在的条件下发生酯交换反应 .1H NMR结果表明 ,酯交换反应的产生在共混体系界面原位形成接枝或交联的PET EVA共聚物 ,且主要是以生成接枝共聚物的反应为主 .     

Impact of titanate coupling agent on properties of high density polyethylene composite filled with coal gangue

In this study, surface modification of coal gangue (CG) was performed with titanate coupling agent 201 (isopropyl tri(dioctylpyrophosphate) titanate), and the effects of surface modifier on mechanical properties and thermal stability of high-density polyethylene filled with CG (HDPE/CG) and high-density polyethylene filled with modified CG (HDPE/mCG) composites were investigated. The coupling agent was successfully grafted on CG surface through chemical reaction according to the analyses of Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS), and the coupling agent can effectively enhance the hydrophobicity of surface that was verified by water contact angle beyond 90° of modified CG sample. With the introduction of coupling agent, some enhancements of tensile strength, flexural strength, and impact strength were observed in HDPE/mCG compared with HDPE/CG, due to the improved compatibility between mCG fillers and matrix. The increased storage modulus and decreased loss factor of HDPE/mCG composite further confirm the stronger interface adhesion after modification. Moreover, it is found that titanate coupling agent 201 can improve the thermal stability of HDPE/mCG composite to some extent.     

MECHANICAL PROPERTIES OF OZONIZED HDPE FILLED WITH SERICITE-TRIDYMITE-CRISTOBALITE

The mechanical properties of ozonized high density polyethylene (HDPE) blended with sericite-tridymite-cristobalite (STC) were studied in this paper. The experimental results show that some oxygen containing polar groups are introduced on the molecular chain of HDPE through ozonization, the compatibility between HDPE and STC is thus improved, the mechanical properties of the blend are markedly enhanced. Compared with untreated HDPE/STC (60/40) blend, the yield strength and notched impact strength of ozonized HDPE/STC (60/40) blend are increased from 27.0MPa to 29.5MPa and from 2.8kJ/m^2 to 13.3kJ/m^2, respectively, the notched impact strength is close to that of HDPE (13.6kJ/m^2),the yield strength is in excess of 3.9MPa of that of HDPE. The yield strength and notched impact strength will be further increased to 30.7MPa and 32.4kJ/m^2 in case the ozonized HDPE is blended with STC pretreated with silane coupling agent.     

Structure and mechanical properties of SRP/HDPE/POE (EPR or EPDM) composites

The effects of dicumyl peroxide (DCP) and ethylene-octylene copolymer (POE), ethylene-propylene copolymer (EPR) or ethylene-propylene-diene terpolymer (EPDM) on the structure and properties of scrap rubber powder (SRP)/high-density polyethylene (HDPE) composites were studied. Torque and gel content results show that DCP promotes crosslinking of the SRP/HDPE/POE (EPR or EPDM) composites. The SRP/HDPE/POE (EPR or EPDM) composites containing a small amount of DCP have better mechanical properties than their corresponding composites without DCP. Highest tensile strength and elongation at break are found in the dynamically vulcanized SRP/HDPE/POE composite. Scanning electron microscopy (SEM) results show that good bonding between SRP and matrix is formed in the SRP/HDPE/POE (EPR or EPDM) composites with DCP.     

Effects of electron-beam irradation on some structural properties of granulated polymer blends

The aim of this article was to show the effects of the electron radiation dose and presence of a compatibiliser on the peak melting temperature (T_pm) of the crystalline phase, crystallinity (X_c), and melt flow rate (MFR) of granulated blends of low-density polyethylene (LDPE), high-density polyethylene (HDPE), polypropylene (PP), polystyrene (PS), and polyethylene terephthalate (PET) as well as of blends of LDPE, HDPE, and PP. The purpose of applying the high-energy electron radiation with doses up to 300 kGy and of adding a compatibiliser was to enhance mechanical properties of the studied blends and, at the same time, to investigate the possibility of using this technique in the processes of recycling polymeric materials. As the compatibilisers, the styrene–ethylene/butylene–styrene elastomer grafted with maleic anhydride (SEBS-g-MA) and trimethylol propane trimethacrylate (TMPTA) were utilised; they were added at the amounts of 5, 10, and 15 wt% and 1, 2, and 3 wt%, respectively. The enhancement of mechanical properties was accompanied by the following effects, discussed in this article: (i) a decrease in the peak melting temperature upon the electron radiation for the crystalline phase of LDPE, HDPE, and PP that constituted the studied granulated blends and (ii) changes in MFR upon both the electron radiation and the addition of compatibilisers.     

Morphology and Stress Whitening of Heterophasic Poly(propylene) Copolymer/High Density Polyethylene Blends

Summary: Effect of high density polyethylene (HDPE) addition on the morphology of heterophasic poly(propylene) copolymer (HPC) was investigated by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Stress whitening developed upon dart impact was evaluated using Gardner-type impact tester. In the TEM study of HPC/HDPE blends, a core-shell morphology was observed of HDPE encapsulated by ethylene-propylene rubber (EPR). At low HDPE weight fractions (95/5 and 90/10 HPC/HDPE), the size of dispersed phase increased compared to pure HPC. However, further increase in HDPE leads to a decrease in domain size. The impact strength reached a maximum at 90/10 HPC/HDPE blend, and then decreased with further increase in HDPE content. The stress whitening of HPC was decreased with addition of HDPE. This decrease is attributed to the difference in the shrinkage between HPC and HPC/HDPE blends. The pressure-volume-temperature relationship supports that an additional volume contraction of HDPE can reduce the stress whitening of HPC.     

高密度聚乙烯共混调控烯烃嵌段共聚物拉伸性能

通过熔融共混法制备了高密度聚乙烯(HDPE)与烯烃嵌段共聚物(OBC)的共混物,研究了HDPE含量对共混体系结晶和拉伸行为的影响.实验结果表明,共混物熔体存在相分离.结晶时两组分互相影响,出现共结晶现象.共混物具有优异弹性回复与高断裂伸长率,而拉伸模量与断裂强度随着HDPE含量增加而逐渐增大.借助Slip-link橡胶弹性理论对应力应变曲线进行了分析,发现拉伸曲线可以很好的用理论模型进行拟合.将共混物的微观结构变化同模型参数进行了对比,建立了共混物结构和性能的有效关联.     

Effect of diblock copolymers on dynamic mechanical properties of polyethylene/polystyrene blends

A systematic investigation of the dynamic mechanical properties of high-density polyethylene (HDPE)/high-impact polystyrene (HIPS)/copolymer blends was carried out. Blends of 80/20 weight percent of HDPE/HIPS were prepared in the melt state at 180°C in a batch mixer. Synthesized pure diblock (H77) and tapered diblock (H35) copolymers of hydrogenated polybutadiene (HPB) and polystyrene (PS) were added at different concentrations (1, 3, and 5 wt %), and the dynamic mechanical properties were investigated. The results show that: (1) both the tapered and the pure diblock copolymers enhance the phase dispersion and the interphase interactions; (2) structure and molecular weight are both important parameters in the molecular design of copolymers; (3) important effects occur when only small amounts of copolymer are added (up to the interface saturation concentration SC); (4) a micellar structure formation is possible when the copolymer is in excess in the blend; (5) the effect of the copolymer structure on the SC and the critical micellar concentration (CMC) is more pronounced than the effect of molecular weight. These concentrations are found to be lower for the tapered diblock copolymer. The analysis of the dynamic mechanical thermal analysis (DMTA) results obtained for the 20/80 HDPE/HIPS blend leads to the conclusion that the copolymers also enhance the interactions between heterogeneous phases. Similar conclusions based on electron microscopy were reported in the literature. DMTA shows great potential to relate macroscopic observations to the state of a copolymer in an immiscible blend.     

Improving the design stresses of high density polyethylene pipes and vessels used in reverse osmosis desalination plants

Nanocomposite materials have been used on a wide scale in industrial and structural applications. The present work aims at studying the mechanical properties of high density polyethylene (HDPE) grade TR-401 hexene copolymer reinforced by montmorillonite nanoparticles (MMT), used to fabricate pipes and membranes vessels for reverse osmosis desalination plants. Different volume fractions and particle sizes of the MMT clay were used to investigate the effect of this filler on the mechanical properties of the produced composite. Mechanical properties tests were carried out and good improvements of the composite properties were obtained compared to the parent polymer. The test results showed a significant enhancement of the mechanical properties at low filler proportions. Pipe fabricated from these composites had many outstanding and desirable features. For example, by adding 4.75% MMT to the HDPE produced quality pipes and fittings with the highest design stress basis of any polyethylene. A significant increase in the modulus of elasticity observed, together with an unusual increase in the design stress, approved the HDPE/MMT composite for high pressure piping and membrane vessels used in reverse osmosis desalination plants.     

Synergistic effect of combination of Irganox 1010 and zinc stearate on thermal stabilization of electron beam irradiated HDPE/EVA both in hot water and oven

Thermo-oxidative stability of HDPE/EVA blends can be considerably increased by combination of a high-molecular weight phenolic antioxidant and zinc stearate. In this work, the post-irradiation thermal stability of HDPE/EVA blends has been studied. High-density polyethylene and its blends with ethylene-vinylacetate copolymer in both pure form and mixed with Irganox 1010 and zinc stearate were exposed to electron beam radiation at doses between 80 and 150 kGy, at room temperature, in air. In order to evaluate the thermal stability of the samples, post-irradiation heat treatments were done in both hot water bath at 95 °C and in an oven at 140 °C. The mechanical properties and changes in the chemical structure were determined during thermal aging in hot water and oven. The gel content was enhanced by increasing EVA concentration in all applied doses. The stabilized blends have lower gel content than the unstabilized samples. From the results of heat aging treatments it was observed that the thermal stability of the unstabilized blend samples was lower than HDPE. Thermal stability of the samples has been improved by incorporation of Irganox 1010 and zinc stearate. Formation of hydroxyl group was insignificant for stabilized samples during heat aging in both conditions. Also, the changes in the value of oxidation induction time (OIT) for the stabilized samples were negligible after prolonged immersion in hot water.     

Effect of ionizing radiation on physicochemical and mechanical properties of commercial monolayer and multilayer semirigid plastics packaging materials

Tensile testing, overall migration tests and sensory tests were used to evaluate the effects of gamma irradiation (5–60 kGy) on six commercial semirigid packaging materials. The monolayer and multilayer materials in sheet or bottle form were: polystyrene (PS), polypropylene (PP), polyvinyl chloride/high-density polyethylene (PVC/HDPE), polyethylene terepthalate (PET), HDPE/polyamide (HDPE/PA) and HDPE. In terms of mechanical strength, PET was the most radiation-resistant material, while the HDPE monolayer and multilayer showed some degradation after 60 kGy. PS was slightly affected after 30 kGy, whereas PP was severly degraded and became very brittle. Generally, there was no change in overall migration at lower doses; at higher doses migration from PP tended to increase, while migration from HDPE/PVC tended to decrease. Odor and taste transfer as well as discoloration were observed with most plastics, especially at higher doses, and it is concluded that these tests are a sensitive and important quality control tool for evaluating irradiated packaging materials.     

应力引发官能化EPDM/HDPE及其对PA66/EPDM/HDPE 共混物相形态和力学性能的影响

通过提高双螺杆挤出机螺杆转速的方法,研究了熔融挤出过程中高剪切应力对马来酸酐(MAH)官能化三元乙丙橡胶(EPDM)与高密度聚乙烯(HDPE)共混物的接枝率、熔体流动速率及凝胶含量的影响.随着双螺杆挤出机螺杆转速的增加,强烈的机械剪切应力引发EPDM/HDPE共混物大分子链的断链反应形成大分子自由基,从而引发接枝反应制...