Effect of electron beam irradiation on mechanical and thermal properties of waste polyamide copolymer blended with nitrile‐butadiene rubber

In the present study, the effect of electron beam irradiation on the morphological, thermal, and mechanical properties of waste polyamide copolymer (WPA‐66/6) blended with different contents of acrylonitrile butadiene rubber (NBR) were studied. The prepared blends were subjected to irradiation doses up to 150 kGy and the structural modifications were discussed; non‐irradiated blends were used as control. Mechanical properties, namely, tensile strength (TS), yield strength, elongation at break, and hardness, were followed up as functions of irradiation dose and degree of loading with rubber content. On the other hand, the influence of irradiation dose on the thermal parameters, melting temperature, heat of fusion, ΔH_m of the recycled PA copolymer, and its blend with NBR were also investigated. Copyright © 2009 John Wiley & Sons, Ltd.     

Effect of Electron Beam Irradiation on the Properties of High Styrene Rubber/Styrene Butadiene Rubber Blends

High styrene rubber (HSR)/styrene butadiene rubber (SBR) blends at different ratios were exposed to various doses of electron beam irradiation. The effect of irradiation dose and blend ratios on the mechanical properties and shape memory characteristics in terms of strain fixation) rate (R_f) and strain recovery rate (R_r) was investigated. The results revealed that rich styrene blends displayed higher tensile strength and hardness than low styrene content blends at all irradiation doses. However, elongation at break, and toughness were lower for rich styrene content. Also, it was observed that for most specimens, the tensile strength, elongation at break and hardness increases up to100 kGy. Increasing irradiation doses resulted in slight deterioration in some mechanical properties only for low styrene content at150 kGy. According to the normalized tensile stress at 25% elongation, it was found that the contribution of irradiation in enhancing the mechanical properties is higher for rich butadiene blends. On the other hand, it was observed that rich styrene content blends possess higher R_f and R_r at all the irradiation doses and stretching temperatures. However, the increase of irradiation dose decreases R_f values; the extent of this decrease depends on the blend ratios. Conversely, for all blends, R_r were increased by increasing irradiation dose and styrene content ratios.     

Gamma radiation curing of nitrile rubber/high density polyethylene blends

Nitrile butadiene rubber (NBR) was mixed with high density polyethylene (HDPE) thermoplastics with different ratio namely (100/20), (100/40), (100/60) and (100/80). The obtained blends were subjected to gamma irradiation with varying dose from 50 to 250 kGy. The induced crosslinking and hence the improvement in the different properties were followed up as a function of irradiation dose. Mechanical properties as tensile strength, tensile modulus at 50 % elongation, elongation at break percent, permanent set and hardness were carried out as a function of irradiation dose and blend ratio. Moreover, physical properties namely, gel fraction % and swelling number were found to improve with the increase of irradiation dose up to 250 kGy and with the increase of the content of HDPE in blend. Moreover, presence of NBR enhances the shrinking properties of the obtained blend which can be used as a good heat shrinkable material.     

Dynamic mechanical behavior of acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) blends

The dynamic mechanical behavior of uncrosslinked (thermoplastic) and crosslinked (thermosetting) acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) (NBR/EVA) blends was studied with reference to the effect of blend ratio, crosslinking systems, frequency, and temperature. Different crosslinked systems were prepared using peroxide (DCP), sulfur, and mixed crosslink systems. The glass‐transition behavior of the blends was affected by the blend ratio, the nature of crosslinking, and frequency. sThe damping properties of the blends increased with NBR content. The variations in tan δ_max were in accordance with morphology changes in the blends. From tan δ values of peroxide‐cured NBR, EVA, and blends the crosslinking effect of DCP was more predominant in NBR. The morphology of the uncrosslinked blends was examined using scanning electron and optical microscopes. Cocontinuous morphology was observed between 40 and 60 wt % of NBR. The particle size distribution curve of the blends was also drawn. The Arrhenius relationship was used to calculate the activation energy for the glass transition of the blends, and it decreased with an increase in the NBR content. Various theoretical models were used to predict the modulus of the blends. From wide‐angle X‐ray scattering studies, the degree of crystallinity of the blends decreased with an increasing NBR content. The thermal behavior of the uncrosslinked and crosslinked systems of NBR/EVA blends was analyzed using a differential scanning calorimeter. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1556–1570, 2002     

Radiation Vulcanization of Nitrile Butadiene Rubber/Butadiene Rubber Blends

Blends of nitrile butadiene rubber (NBR) with butadiene rubber (BR) with varying ratios have been prepared. Vulcanization of prepared blends has been induced by ionizing radiation of gamma rays with varying dose up to 250 kGy. Physical properties, namely soluble fraction and swelling number have been followed up using toluene as a solvent. Mechanical properties, namely tensile strength, tensile modulus at 100% elongation and elongation at break have been followed up as a function of irradiation dose, as well as blend composition. Thermal stability of blends was studied by TGA. The result indicated that the addition of NBR has improved the properties of NBR/BR blends. Also, NBR/BR blend is thermally stable than BR alone.     

The influence of nano silica particles on gamma-irradiation ageing of elastomers based on chlorosulphonated polyethylene and acrylonitrile butadiene rubber

The goal of this work was to study gamma irradiation ageing of rubber blends based on acrylonitrile butadiene rubber (NBR) and chlorosulphonated polyethylene rubber (CSM) reinforced by silica nano particles. The NBR/CSM compounds (50: 50, w/w) filled with different content of filler (0–100 phr) were crosslinked by sulfur. The vulcanization characteristics were assessed using the rheometer with an oscillating disk. The vulcanizates were prepared in a hydraulic press. The obtained materials were exposed to the different irradiation doses (100, 200, 300 and 400 kGy). The mechanical properties (hardness, modulus at 100% elongation, tensile strength and elongation at break) and swelling numbers were assessed before and after gamma irradiation ageing.     

Swelling characteristics and application of gamma-radiation on irradiated SBR-carboxymethylcellulose (CMC) blends

Blends of styrene butadiene rubber (SBR) with varying loading degree from 60 wt% to 100 wt% of carboxymethylcellulose (CMC) have been prepared. Gamma radiation vulcanization of prepared blends was carried out with doses varying between 50 kGy and 250 kGy. Mechanical properties, namely, tensile strength (Ts), elongation at break (E_b) and hardness were followed up as a function of loading degree of CMC and gamma irradiation dose. Moreover, physical properties, specifically swelling number (SN) and gel fraction % (GF%) were undertaken. Results obtained showed an improvement in mechanical as well as in physical properties with increasing either CMC content or dose of irradiation. Thermal properties namely thermo gravimetric analysis (TGA) was carried out.     

Preparation and characterization of flame retardant and low smoke releasing oil-resistant EVA/NBR blends

Nano-Si O2 and/or Mo O3 were introduced to ethylene-vinyl acetate/nitrile butadiene rubber(EVA/NBR) blends containing magnesium hydroxide(MH) and red phosphorus(RP) to further improve the mechanical properties, oil resistance, smoke suppression and flame retardancy. The results indicated that the tensile strength and oil resistance were significantly improved by incorporating nano-Si O2. Smoke suppression tests for EVA/NBR blend samples showed that both nano-Si O2 and Mo O3 can significantly reduce smoke release amount. The flammability characterization indicated that the blended sample with an LOI value of 33.0 could achieve V-0 level in the UL-94 test. Cone calorimetry test data showed the peak heat release rate was 67% lower than that for pure EVA/NBR. Thermal analysis showed that the presence of both nano-Si O2 and Mo O3 was beneficial to promoting char formation of the EVA/NBR blends. Char residual analysis suggested that Mo O3 aggregated in solid phase during combustion.     

The reactive compatibilization of NBR/EVA blends with oxazoline-modified nitrile rubber

The reactive compatibilization of ethylene-vinyl acetate copolymer (EVA)/nitrile rubber (NBR) blends has been performed using partially hydrolyzed EVA (EVALVA) in combination with oxazoline-functionalized NBR (NBROX). The synthesis of the NBROX has been performed in solution. The presence of 5 wt% of EVALVA in combination with 2.5 wt% of NBROX resulted in a substantial improvement of tensile strength of NBR/EVA (50:50 wt%) vulcanized blends, with a little increase of the elongation at break. The morphologies of these blends were examined by the scanning electron microscopy. A finer morphology has been observed in vulcanized and non-vulcanized blends, compatibilized with the co-reactive EVALVA/NBROX copolymers. Blends of NBROX/EVALVA (50:50 wt%) resulted in insoluble material, constituted by both components, as indicated by Fourier transform infrared analysis. This result indicates the reaction of the co-reactive groups (hydroxyl and oxazoline) during blending.     

Characterization of irradiation-induced crosslink of epoxidised natural rubber/ethylene vinyl acetate (ENR-50/EVA) blend

The effect of irradiation on tensile, dynamic mechanical properties, thermal properties and morphology of ENR-50, EVA and ENR-50/EVA blend was investigated. All the samples were irradiated using a 3.0 MeV electron beam (EB) machine with doses ranging from 20 to 100 kGy. Results indicate that the gel fraction of ENR-50, EVA and ENR-50/EVA blend increases with irradiation dose. Concerning tensile properties, it can be seen that EB radiation increases the tensile strength of all the samples, increases the elongation at break of ENR-50 and ENR-50/EVA blend, reduces the elongation at break of EVA, increases M200 (modulus at 200% strain) of ENR-50 and EVA, while decreases M200 of the ENR-50/EVA blend. For dynamic mechanical studies, it was found that EB radiation increases the T_g of all the samples due to the effect of irradiation-induced crosslinking. The compatibility of ENR-50/EVA blend also found to be improving upon irradiation. In the case of thermal properties, it was detected that T_m, T_c and the degree of crystallinity of ENR-50/EVA blend increase with an increase in irradiation dose. This was due to the perfection in the crystal growth occurring upon radiation. Morphology changes play a major role in the changes of the properties of ENR-50/EVA blend. Finally, it can be concluded that ENR-50/EVA blend can be vulcanized by EB radiation.     

Thermal,rheological, morphological and mechanical properties of high density polyethylene/ethylene vinyl acetate copolymer (HDPE/EVA) blends

Thermal, rheological, morphological and mechanical properties of binary HDPE and EVA blends were studied. The results of rheological studies showed that for given HDPE and EVA, the interfacial interaction in HDPE-rich blends is higher than EVA-rich blends. Using three different rheological criterions, the phase inversion composition was predicted to be in 30 wt% of the EVA phase. This showed good agreement with morphological studies. The tensile strength for HDPE-rich blends showed positive deviation from mixing rule, whereas the EVA-rich blends played negative deviation. These results were in a good agreement with the results of viscoelastic behavior of the blends. The thermal analysis revealed that high co-crystallizaiton in 90/10 composition, which increased the tensile strength and decreased the elongation at break in this composition. Furthermore, the results of thermal behavior of the blends indicated that the melting temperatures of HDPE decrease due to the dilution effect of EVA on HDPE.     

Photocrosslinking of EVA/inorganic filler blends and characteristics of related properties

The blends of EVA filled with talc, calcium carbonate, and glass ball (GB) have been photocrosslinked by UV irradiation in the presence of benzophenone (BP) as a photoinitiator and triallyl isocyanurate (TAIC) as a crosslinker. The various factors affecting the crosslinking process and the related properties have been studied by gel determination, heat extension test, mechanical and thermal aging test, UV spectroscopy, and scanning electron microscopy. The results show that the EVA/talc, EVA/CaCO₃, and EVA/GB samples of 1 mm thickness filled with 25 phr inorganic filler can be photocrosslinked to gel content of above 70 wt% by 5 sec UV‐irradiation under optimum conditions, which is sufficient for some applications of EVA blend materials. The crosslinking rate and final gel content level are in the order of EVA/GB > EVA/talc > EVA/CaCO₃. The data from mechanical and thermal aging tests give evidence that the photocrosslinked EVA/talc, EVA/CaCO₃, and EVA/GB samples are of much better tensile strength and thermal aging properties than those of the unphotocrosslinked ones. Copyright © 2009 John Wiley & Sons, Ltd.     

Simultaneous Enhancement of Mechanical and Dynamic Mechanical Properties of Natural Rubber/Recycled Ethylene-Propylene-Diene Rubber Blends by Electron Beam Irradiation

Mechanical and dynamic mechanical properties of natural rubber/recycled ethylene-propylene-diene rubber (NR/R-EPDM) blends were simultanoeusly enhanced by electron beam (EB) irradiation. The cross-linking promoter, trimethylolpropane triacrylate (TMPTA), was also introduced into the blends to induce the cross-linking. By applying EB irradiation, the tensile modulus, hardness, swelling, cross-link density, and storage modulus increased with increase in the irradiation dose; an irradiation dose of 50 kGy was efficient to gain optimum tensile strength. The formation of irradiation-induced cross-links after EB irradiation is a major concern for the enhancement of mechanical, swelling resistance, and dynamic mechanical properties of the blends.     

Radiation effect on properties of carbon black filled NBR/EPDM rubber blends

Rubber blend of acrylonitrile butadiene rubber (NBR) and ethylene-propylene diene monomer (EPDM) rubber (50/50) has been loaded with increasing contents, up to 100 phr, of reinforcing filler, namely, high abrasion furnace (HAF) carbon black. Prepared composites have been subjected to gamma radiation doses up to 250 kGy to induce radiation vulcanization under atmospheric conditions. Mechanical properties, namely, tensile strength (TS), tensile modulus at 100% elongation (M₁₀₀), and hardness have been followed up as a function of irradiation dose and degree of loading with filler. On the other hand, variation of the swelling number as a physical property, as a function of same parameters, however, in car oil as well as brake oil has been undertaken. In addition, the electrical properties of prepared composites, namely, their electrical conductivity, were also evaluated. The thermal behavior of the prepared composites was also investigated. The results obtained indicate that improvement has been attained in different properties of loaded NBR/EPDM composites with respect to unloaded ones.     

Effect of organoclay loading and electron beam irradiation on the physico‐mechanical properties of low‐density polyethylene/ethylene‐vinyl acetate blend

The influence of electron beam (EB) irradiation and organoclay (OC) loading on the properties of low‐density polyethylene (LDPE)/ethylene‐vinyl acetate (EVA) blends was investigated. The samples were subjected to the EB irradiation with the dose values of 50 and 250 kGy. X‐ray diffraction (XRD), gel content, mechanical, thermal, and electrical properties were utilized to analyze the characteristics of the LDPE/EVA blends with and without OC at different irradiation dosages. Gel content analysis showed that the OC promotes considerably the insoluble part so that the LDPE/EVA blends filled with OC become fully crosslinked at 250 kGy; possibly through the formation of further crosslinks between OC and polymer chains. The samples irradiated by EB showed enhanced mechanical properties due to the formation of three‐dimensional networks. In addition, thermogravimetric analysis indicated that combined OC loading and radiation‐induced crosslinking improved thermal stability of LDPE/EVA blends considerably. Copyright © 2011 John Wiley & Sons, Ltd.     

Cure characteristics and properties of NBR composites filled with co‐precipitates of black liquor and montmorillonite

Acrylonitrile‐butadiene rubber (NBR) composites filled with co‐precipitates of black liquor and montmorillonite (CLM) were prepared by mechanical mixing on a two‐roll mill. The cure characteristics, mechanical properties, thermal properties, and thermo‐oxidative aging properties of NBR/CLM composites were evaluated. Scanning electron microscopy and transmission electron microscopy showed that the filler particles were well dispersed in the NBR/CLM composites. The scorch time and optimum cure time increase with increasing filler loading. A remarkable enhancement in tensile strength, elongation at break, 300% modulus, and shore “A” hardness was also observed. When the loading of CLM was 40 parts per hundred rubbers, it showed about seven times increase in tensile strength, about 1.8 times increase in elongation at break, about three times increase in 300% modulus, and about 1.3 times increase in shore A hardness, respectively, as compared with those of pure cured NBR. Thermal properties and thermal oxidative aging properties, in general, were also improved with loading of this novel filler. Copyright © 2011 John Wiley & Sons, Ltd.     

Structural and mechanical studies on modified reused tyres composites

Reused tyres powder was used as reinforcement in HDPE-reused tyre composites. In order to improve the compatibility between both components, several pre-treatments performed over the rubber tyres were applied: sulphuric acid etching, use of a silane coupling agent and chlorination with trichloroisocyanuric acid (TCI). Mechanical properties of the resulting materials (e.g. tensile strength, Young’s Modulus, toughness and elongation at break) were studied and compared. Chemical modifications on the surface of reused tyres were monitored by FTIR and physical modifications and behaviour to fracture were followed by means of SEM. The influence of rubber pre-treatment was assessed by comparing the results of treated and untreated composites with those for neat HDPE. Reused tyre rubber, added to the HDPE in small quantities, acts as a filler, improving the stiffness and providing a more brittle behaviour. Pre-treatment with TCI gave poor results in terms of mechanical properties obtaining lower values than neat HDPE in some cases and always worst properties than sulphuric or silane coupling agent. Treatments with H₂SO₄ and silane coupling agent improve the ability of rubber to interact with the HDPE, increasing the material’s stiffness and its tensile strength. Sulphuric acid modificates chemical and physically the particles’ surface improving mainly mechanical adhesion, whereas silane acts as a compatibilizer developing chemical matrix-reinforcement interactions.     

Thermoplastic elastomer based on high‐density polyethylene/natural rubber blends: rheological,thermal, and morphological properties

Thermoplastic elastomer (TPE) comprising air‐dried sheet or natural rubber (ADS or NR) and high‐density polyethylene (HDPE) was prepared by a simple blending technique. NR and HDPE were mixed with each type of phenolic compatibilizer (HRJ‐10518 or SP‐1045) or liquid natural rubber (LNR) at 180°C in an internal mixer. The mixing torque, shear stress, and shear viscosity of the blends increased with increasing amounts of NR. Positive deviation blend (PDB) for the blends containing active hydroxyl methyl phenolic resin in HRJ‐10518 or dimethyl phenolic resin in SP‐1045 was obtained. PDB was not observed for the blends without the compatibilizers or with LNR. The blends with HRJ‐10518 or SP‐1045 were compatible or partially compatible while the LNR blends were incompatible. In the phenolic compatibilized blends, NR dispersed in the HDPE matrix was found in the NR/HDPE blends of 20/80, 40/60, and 50/50 ratios. HDPE dispersed in NR matrix was obtained in the NR/HDPE blend of 80/20 ratio, and the co‐continuous phase was accomplished in the NR/HDPE blend of 60/40 ratio. The NR/HDPE blend at 60/40 ratio compatibilized with HRJ‐10518 and fabricated by a simple plastic injection molding machine exhibited higher ultimate tensile strength and elongation at break (EB). Incorporation of parafinic oil caused a decreasing tendency in tensile strength with increases in EB. The TPNRs exhibited high elastomeric nature with low‐tension set. Copyright © 2007 John Wiley & Sons, Ltd.     

Reduced percolation thresholds of immiscible conductive blends

The DC conductivity of polymer blends composed of poly(ethylene‐co‐vinyl acetate) (EVA) and high density polyethylene (HDPE), where a conductive carbon black (CB) had been preferentially blended into the HDPE, were investigated to establish the percolation characteristics. The blends exhibited reduced percolation thresholds and enhanced conductivities above that of the individually carbon filled HDPE and EVA. The percolation threshold of the EVA/HDPE/CB composites was between 3.6 and 4.2 wt % carbon black, where the volume resistivity changed by 8 orders of magnitude. This threshold is at a significantly lower carbon content than the individually filled HDPE or EVA. At a carbon black loading of 4.8 wt %, the EVA/HDPE/CB composite exhibits a volume resistivity which is approximately 14 and 11 orders of magnitude lower than the HDPE/CB and EVA/CB systems, respectively, at the same level of incorporated carbon black. The dielectric response of the ternary composites, at a temperature of 23°C and frequency of 1 kHz, exhibited an abrupt increase of ca. 252% at a carbon concentration of 4.8 wt %, suggesting that the percolation threshold is somewhat higher than the range predicted from DC conductivity measurements. Percolating composites with increasing levels of carbon black exhibit significantly greater relative permittivity and dielectric loss factors, with the composite containing 6 wt % of carbon black having a value of ϵ′ ≈ 79 and ϵ″ ≈ 14. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1899–1910, 1999     

Fly ash particles and precipitated silica as fillers in NR/CR vulcanizates under thermal and thermal‐oil ageing

The loading effect of precipitated silica (PSi) and fly ash‐based silica (FASi) on mechanical properties of natural rubber/chloroprene (NR/CR) under thermal and thermal‐oil ageing was investigated with variation in NR content in the NR/CR blends. The selected results were compared with vulcanized NR/nitrile rubber (NR/NBR) blends. The cure time of CR vulcanizate was found to decrease with increasing NR content, but increased with silica fillers. The Mooney viscosity for CR vulcanizates reduced with increasing NR content. The addition of NR had no effect on tensile modulus and tensile strength for the FASi filled NR/CR, but the opposite trend was observed for the PSi filled NR/CR. The post‐curing effect was more significant in PSi filled NR/CR than in FASi filled NR/CR. The tensile strength of the NR/CR vulcanizates was slightly reduced after thermal ageing especially at high NR content, more extreme reduction being found by thermal‐oil ageing. The elongation at break of NR/CR with both silica fillers ranged from 400 to 900%. The hardness results were similar to the tensile modulus. The addition of PSi in NR/CR considerably increased the tear strength, but less pronounced effect was found for FASi. The resilience properties of NR/CR tended to decrease with increasing silica content. The compression set became poorer when NR content was increased. The PSi showed higher improvement in compression set than the FASi. The effects of silica and ageing on the mechanical properties for NR/CR vulcanizates were similar to those for NR/NBR vulcanizates. Copyright © 2009 John Wiley & Sons, Ltd.