Improvement of the mechanical and rheological properties of HDPE/PET/MWCNT nanocomposites

High density polyethylene (HDPE)/poly (ethylene terephthalate) (PET) (90/10 wt.%) blends and HDPE/PET/multi-walled carbon nanotubes (MWCNTs) nanocomposites were prepared by melt mixing process, and the influence of MWCNTs on the mechanical and rheological properties of the nanocomposites was investigated. MWCNTs were added up to 5 wt.% in the HDPE/PET matrix. Transmission electron microscopy images reveal that the MWCNTs were homogeneously dispersed in the HDPE/PET matrix. Improvement of mechanical properties was observed by the addition of MWCNTs compared with HDPE/PET blends. Prominent increases in the complex viscosity and storage modulus of the nanocomposites were found with increasing MWCNT content.     

Antistatic performance and morphological observation of ternary blends of poly(ethylene terephthalate), poly(ether esteramide), and Na-neutralized poly(ethylene-co-methacrylic acid) copolymers

Blends of poly(ethylene terephthalate) (PET) and poly(ether esteramide) (PEEA), which is known as an ion conductive polymer, were prepared by melt mixing using a twin screw extruder. Antistatic performance of the molded plaques of the binary blends was investigated and the effects of adding sodium ionomer, Na-neutralized poly(ethylene-co-methacrylic acid) (E/MAA) Copolymers, in comparison with NaI, were also investigated. We found Na-neutralized E/MAA significantly improved static dissipation performance when blended with above PET/PEEA system whereas NaI was only effective when PEEA amount was larger than 25 wt%. Morphological study of these ternary blends system was conducted by using TEM and it was observed that PEEA domain formed platelet structure in PET matrix when PEEA content was 30%. The domain shape changed from sphere particle to platelet structure via string shape with the increase of PEEA content. And the thickness of the PEEA layers was confirmed as thin as 10 nm. Specific interaction between PEEA and Na-neutralized E/MAA was found by TEM. The Na-neutralized E/MAA domain was encapsulated by PEEA, which could increase the surface area of PEEA in PET matrix. This encapsulation effect explains the unexpected synergy for the static dissipation performance on addition of Na-neutralized E/MAA to PET/PEEA blends.     

BLENDS OF THERMOTROPIC LIQUID CRYSTALLINE POLYESTER AND POLY(ETHYLENE TEREPHTHALATE)

Two kinds of blends of thermotropic liquid crystalline polymers (LCPs) and poly(ethylene terephthalate) (PET) were prepared by solution and melt blending, respectively. Crystallization behavior of the blends was observed by differential scanning calorimetry (DSC). The LCP in both blends considerably decreased the cold crystallization temperature of PET and increased the crystallization rate in the low-temperature region, but did not show any significant effect on crystallization in the high-temperature region. Phase behavior of samples prepared by melt blending was investigated with the scanning electronic microscope (SEM). It was found that LCP/PET blends display a biphasic structure with an aromatic unit-rich phase as a dispersed domain, and a highly oriented fibrous structure was formed on the fracture surface of the blends. During the melt blending process, PET reacted with LCP through transesterification, as indicated by both DSC and SEM measurements.     

Rheological,thermal, and mechanical properties of poly(ethylene naphthalate)/poly(ethylene terephthalate) blends

Structural, Theological, thermal, and mechanical properties of blends of poly(ethylene naphthalate) (PEN) and poly(ethylene terephthalate) (PET) obtained by melt blending were investigated using capillary rheometry, differential scanning calorimetry (DSC), scanning electron microscopic (SEM) observation, tensile testing. X-ray diffraction, and ¹H nuclear magnetic resonance (NMR) measurements. The melt Theological behavior of the PEN/PET blends was very similar to that of the two parent polymers. The melt viscosity of the blends was between that of PEN and that of PET. Thermal properties and NMR measurement of the blends revealed that PEN is partially miscible with PET in the as molded blends, indicating that an interchange reaction occurs to some extent on melt processing. The blend of 50/50 PEN/PET was more difficult to crystallize compared with blends of other PEN/PET ratios. The blends, once melted during DSC measurements, almost never showed cold crystallization and subsequent melting and definitely exhibited a single glass transition temperature between those of PEN and PET during a reheating run. Improvement of the miscibility between PEN and PET with melting is mostly due to an increase in transesterification. The tensile modulus of the PEN/PET blend strands had a low value, reflecting amorphous structures of the blends, while tensile strength at the yield point increased linearly with increasing PEN content.     

Study of Miscibility in Polymer Blends Obtained from Binary Inclusion Complexes of γ-Cyclodextrin and Polycarbonate/Poly(Ethylene Terephthalate)

In this work the synthesis and characterization of the nanostructure of polymer blends of polycarbonate (PC) and poly(ethylene terephthalate) (PET) obtained from their inclusion complexes with γ-cyclodextrin are reported. The blends prepared by this method present differences in their miscibility compared with those blends obtained by conventional methods like solution casting, coprecipitation, or melt blending. In order to understand the influence of molecular weight in the inclusion complex process, PCs of M_w = 64,000 and 28,000 g/mol were used. The analysis of the nanostructured blend by Fourier transform infrared (FTIR), ¹H-nuclear magnetic resonance (¹H-NMR), wide-angle X-ray diffraction (WAXD), differential scanning colorimetry (DSC), and thermogravimetric analysis (TGA) suggests the existence of specific intermolecular interactions between PC and PET that promote miscibility in this normally immiscible polymer blend. Studies by FTIR confirm that the miscibility found was not due to a transesterification reaction during DSC analysis. There were also differences in the morphology of the blends, observed by optical microscopy, obtaining a more homogeneous phase for blends formed in inclusion complexes. The results obtained strongly suggest an improvement in miscibility of the PC/PET blends.     

The compatibility and transesterification for blends of polyethylene terephthalate)/poly(bisphenol-A carbonate)

A study has been made of the influence of transesterification on the miscibility in binary blends of poly(ethylene terephthalate) and poly(bisphenol-A carbonate). The blends were melt mixed in the range 260–300°C and studied by differential scanning calorimetry, dynamic mechanic analysis, and by Fourier transform infrared spectrometry. It was found that copolymer produced by a transesterification reaction can enhance the miscibility of this system. The new compositions were uniquely identified by FTIR. Gel permeation chromatography showed that molecular weight decreases were not the origin of miscibility. The ester exchange reaction itself was found to be initiated by the residual catalyst in the commercial polymers selected for study. This has been shown by the absence of reaction after polymer purification by solution and reprecipitation prior to melt mixing.     

Mechanical Properties,Rheology, and Crystallization of Epoxy-Resin-Compatibilized Polyamide 6/Polycarbonate Blends: Effect of Mixing Sequences

Blends of polyamide 6 (PA6)/polycarbonate (PC)/epoxy resin (EP) were melt blended with three different mixing sequences. Their mechanical properties, crystallization, and rheological behaviors, as well as the morphology, were investigated via mechanical testing, differential scanning calorimetry (DSC), dynamic rheometry, and scanning electron microscopy (SEM). It was noted that the mixing sequences affected the distribution of EP in the PA6 matrix, as well as the reactivity of EP with PA6 and PC. Mechanical testing showed that the blends prepared by the first (S₁, blending PA6, PC, and EP simultaneously) and second mixing sequences (S₂, blending PC with a premixture of PA6/EP) had higher notched Izod impact strengths due to the formation of PA6-EP-PC block copolymer (named as the AEC structure) during compounding, as evidenced by the results of dynamic rheology and SEM. Whereas for the third sequence (S₃, blending PA6 with a premixture of PC/EP), EP could barely react with PA6 and PC, leading to little formation of AEC structure, which resulted in a poor notched Izod impact strength of the blends. The incorporation of EP actually acted as a plasticizer to improve the elongation at break of the S₃ blends. In addition, the DSC results and SEM observations showed that there were distinct differences in the crystallization and morphology of the samples prepared by the different mixing sequences.     

Effect of Nanoclay on the Morphology and Properties of Nylon 6 and Poly(Methyl Methacrylate) (PMMA) Blends

The effect of organomodified nanoclay on the morphology and properties of a (70/30 w/w) nylon 6/poly(methyl methacrylate) (PMMA) blend prepared by a melt processing method was investigated. The number average domain diameter (D_n ) of the dispersed PMMA phase was found to decrease with the addition of a small amount [0.5 per hundred resin (phr)] of clay in the blend. A much finer dispersion of the minor phase in the presence of a higher amount (5 phr) of clay indicated better mixing efficiency and improved morphology in the blend. X-ray diffraction indicated the exfoliation of the clays in the nylon 6 matrix, whereas PMMA chains only intercalated into the clay layers. However, the same effect of the clay was not observed in a (30/70 w/w) nylon 6/PMMA blend when nylon 6 became the dispersed domains. In the (30/70 w/w) nylon 6/PMMA blend, the addition of organomodified nanoclay (up to 2 phr) increased the D_n of the nylon 6 domains by preferential location of the clays inside the nylon 6 domains. Addition of styrene-maleic anhydride (SMA) copolymer effectively reduced the D_n of disperse phases in both compositions of the nylon 6/PMMA blends. Thus, in nylon 6/PMMA blends, clay platelets could prevent the coalescence of dispersed domains during melt mixing as long as it was dispersed in the matrix phase of the blend. Mechanical properties and thermal stability of the blends were also improved in the presence of clay.     

Nonisothermal Crystallization of Recycled Poly(Ethylene Terephthalate)/Poly(Ethylene Octene) Blends

Recycled poly(ethylene terephthalate) (r-PET) was blended with poly(ethylene octene) (POE) and glycidyl methacrylate grafted poly(ethylene octene) (mPOE). The nonisothermal crystallization behavior of r-PET, r-PET/POE, and r-PET/mPOE blends was investigated using differential scanning calorimetry (DSC). The crystallization peak temperatures (T _p ) of the r-PET/POE and r-PET/mPOE blends were higher than that of r-PET at various cooling rates. Furthermore, the half-time for crystallization (t _1/2 ) decreased in the r-PET/POE and r-PET/mPOE blends, implying the nucleating role of POE and mPOE. The mPOE had lower nucleation activity than POE because the in situ formed copolymer PET-g-POE in the PET/mPOE blend restricted the movement of PET chains. Non-isothermal crystallization kinetics analysis was carried out based on the modified Avrami equation, the Ozawa equation, and the Mo method. It was found that the Mo method provided a better fit for the experimental data for all samples. The effective energy barriers for nonisothermal crystallization of r-PET and its blends were determined by the Kissinger method.     

Morphology and Mechanical Properties of Polyamide 6/Acrylonitrile-Butadiene-Styrene Blends Containing Carbon Nanotubes

The blends of polyamide 6/acrylonitrile-butadiene-styrene (PA6/ABS), with added styrene-maleic acid copolymer (SMA) compatibilizer, were prepared through melt mixing in an internal mixer. The effects of blend composition and various process conditions, as well as the addition of multi-wall carbon nanotubes (MWCNTs) to the blends, on the morphology and mechanical properties were investigated. The morphology of the blends and blend nanocomposites were observed by scanning electron microscopy (SEM) and analyzed using an image analysis technique. The mechanical behavior of the blends was investigated by tensile and also impact testing. The results showed that the blend composition as well as the processing conditions significantly affected the morphology and mechanical properties of the PA6/ABS blends. Among the various compositions, the blend with 36?wt.% of ABS and 4?wt.% of SMA compatibilizer exhibited the best mechanical properties. Comparing various speeds and times of mixing, it was found that less mixing speed and longer mixing times resulted in the favorable morphology and conditions for achievement of the desired toughness for the polyamide 6. By adding different amounts of MWCNTs to the blends, it was found that the presence of the carbon nanotubes changed the viscosity of the resulting nanocomposite and thus changed the morphology. These nanocomposites also showed an improvement in mechanical properties. The MWCNTs acted as a second compatibilizer, resulting in a synergistic effect on the mechanical properties of the PA6/ABS blend nanocomposites.     

Influence of Polycarbonate on the Crystallization Behavior of Poly(Trimethylene Terephthalate)/Polycarbonate Blends

To determine the factors influencing the retardation of the crystallization of poly(trimethylene terephthalate) (PTT) when PTT is blended with polycarbonate (PC), different PTT/PC blends were prepared via the melt mixing method. The relationships between the crystallization behavior and blend composition, as well as the phase morphology, were investigated. The results showed that the predominant reason for the retardation in crystallization is due to the PC content and phase morphology. The PC influences the crystallization of PTT via two methods. First, it retards PTT crystallization. Secondly, the PC exhibits a nucleation effect on the PTT crystallization which is, however, much weaker compared to the negative effect PC exerts with regards to PTT crystallization. When the processing temperature and shear rate remains unchanged, the two effects of PC determine the crystallization behavior of the blend. The phase morphology, which is strongly dependent on the mixing temperature and the shear rate, and which is also related to mixing time, had an appreciable impact on PTT crystallization. In the case of similar adhesion with the interface, a finer PC phase domain would show a slightly stronger nucleation effect on PTT crystallization.     

Effect of Organoclay Platelets on Crystallization of PTT/EPDM-g-MA Blends: Nonisothermal Melt Crystallization Kinetics

PTT/EPDM-g-MA (80/20 w/w) nanocomposites were prepared by melt mixing of poly(trimethylene terephthalate) (PTT), ethylene-propylene-diene copolymer grafted with maleic anhydride (EPDM-g-MA), and organoclay. The blend nanocomposites show typical sea-island morphologies. The nonisothermal crystallization kinetics of pure PTT and 80/20 (w/w) PTT/EPDM-g-MA blends with various amounts of the clay were extensively studied by differential scanning calorimetry (DSC). The Avrami, Ozawa, and Mo methods were used to describe the nonisothermal crystallization process of pure PTT and 80/20 (w/w) PTT/EPDM-g-MA blends with various amounts of the clay. Avrami analysis results show that the crystallization rates of 80/20 (w/w) PTT/EPDM-g-MA blends with the clay were faster than those of pure PTT or PTT/EPDM-g-MA blends without clay, which indicates that the clay particles promote crystallization effectively, in agreement with the Mo analysis results. Ozawa analysis can describe the nonisothermal crystallization of pure PTT very well but was rather inapplicable to the 80/20 (w/w) PTT/EPDM-g-MA blends with various amounts of the clay.     

Phase Self-Assembly Driven Inverse Kinetics of Mixing in Ternary Encapsulated Polymer Blends

The influence of mixing time on the evolution of phase morphologies in poly(methyl methacrylate)/polystyrene/poly(butylene terephthalate) (PMMA/PS/PBT) and PMMA/PS/ polycarbonate (PC) immiscible ternary blends with encapsulated dispersed phases was investigated. It was found that both systems demonstrate up to a sevenfold enlargement of the phase dimensions with mixing time, that is, display an inverse kinetics of blending. In addition, three different mixing sequences (MSs) used for preparation of the compositions resulted in pronounced differences in the domain sizes, especially, at intermediate mixing times. These differences decreased gradually with further blending. The phenomena observed are explained in terms of a transition from the nonequilibrium to equilibrium encapsulated morphologies driven by interfacial forces and phase self-assembly effects.     

CORRELATION AMONG MORPHOLOGY,INTERFACE, AND MECHANICAL PROPERTIES: EXPERIMENTAL STUDY

The effect of the disperse phase and the diffuse interface between phases on the tensile and impact strengths of polypropylene (PP)/poly(ethylene terephthalate) (PET) (75/20 by weight) blends compatibilized with maleic anhydride–grafted PP derivatives and on the tensile modulus of poly(vinyl chloride)/polystyrene (PVC/PS) nanoparticle blends compatibilized with polystyrene/poly(vinyl acetate) (PS/PVAc) block copolymers were investigated experimentally. The weight fraction of the diffuse interface between the PP and PET phases in the PP/PET blends was determined by modulated differential scanning calorimetry (MDSC). A correlation between the diffuse interface content and mechanical properties was found. With increasing diffuse interface weight fraction, the impact and tensile strengths of the PP/PET blends increased. There is a brittle-tough type transition in these PP/PET blends. With increasing diffuse interface content in the PVC/PS nanoparticle blends in which the particle size was fixed at about 100 nm, the tensile modulus also clearly increased.     

Miscibility,Morphology, and Thermal Properties of Poly(Trimethylene Terephthalate)/Polycarbonate

Abstract

Poly(trimethylene terephthalate)/polycarbonate (PTT/PC) blends were prepared by melt blending and rapid quenching in ice water. The miscibility and thermal properties were investigated using differential scanning calorimeter (DSC) and dynamic mechanical analysis (DMA). The blend's morphologies were investigated using scanning and transmission electron microscopies. Both DSC and DMA results suggested that PTT and PC were very limited, partially miscible pairs. The melting point, melt crystallization, and cold crystallization exotherms in the blends of PTT were depressed by the presence and amount of PC. When the PC content was <50 wt%, PC spherical particles were found to distribute evenly in the PTT matrix; at 50–60 wt%, the two‐phase structures were close to being bicontinuous. At higher PC content, PTT formed a string‐like texture in the PC matrix. The PTT spherulitic morphologies in PTT/PC blends were found to be very sensitive to PC and PC content. When the PC content was ≥60 wt%, the blends crystallized as an agglomeration of tiny PTT crystals.     

Influence of Mixing Technique on Microstructure and Impact Properties of Isotactic Polypropylene/ Poly(Cis-Butadiene) Rubber Blends

Isotactic polypropylene/poly(cis-butadiene) rubber (iPP/PcBR vol%: 80/20) blends were prepared by melt mixing with various mixing rotation speeds. The effect of mixing technique on microstructure and impact property of blends was studied. Phase structure of the blends was analyzed by scanning electron microscopy (SEM). All of the blends had a heterogeneous morphology. The spherical particles attributed to the PcBR-rich phase were uniformly dispersed in the continuous iPP matrix. With increase of the mixing rotation speed, the dispersed phase particle's diameter distribution became broader and the average diameter of the separated particles increased. The spherulitic morphology of the blends was observed by small angle light scattering (SALS). Higher mixing rotation speed led to a more imperfect spherulitic morphology and smaller spherulites. Crystalline structure of the blends was measured by wide angle X-ray diffraction (WAXD) and small angle X-ray scattering (SAXS). The introduction of 20 vol% PcBR induced the formation of iPPβ crystals. Higher rotation speed led to a decrease in microcrystal dimensions. However, the addition of PcBR and the increase of mixing rotation speed did not affect the interplanar distance. The long period values were the same within experimental error as PcBR was added or the mixing rotation speed quickened. The normalized relative degree of crystallinity of the blends slightly increased under lower rotation speeds (30 and 45 rpm) and decreased under higher rotation speeds. The notched Izod impact strength of the blends was enhanced as a result of the increase of mixing rotation speed.     

Crystallization Behavior of Poly(Trimethylene Terephthalate)/Polycarbonate Blends

The crystallization behavior of poly(trimethylene terephthalate (PTT) in compatibilized and uncompatibilized PTT/polycarbonate (PC) blends are investigated in the research reported in this paper. The differential scanning calorimetry (DSC) results showed that the crystallization behaviors of PTT/PC blends were very sensitive to PC content. The onset (T_ci) and the peak (T_c) crystallization temperatures shifted to lower temperatures whereas the area of the exotherm decreased quickly as the PC content was increased. The Avrami exponent, n, decreased from 4.32 to 3.61 as the PC content was increased from 0 to 20 wt %, and the growth rate constant, Z _c , decreased gradually as well. This suggests that the nucleation mechanism exhibits the tendency of changing gradually from a thermal nucleation to an athermal mode although the growth mechanism still remains three‐dimensional. When epoxy (2.7 phr) was added as a compatibilizer during melt blending, the T_ci and T_c shifted slightly to higher temperature (≤2°C), and the crystallization enthalpy, however, exhibited an increased crystallinity with the exception of the 90/10/2.7 phr PTT/PC/Epoxy. This suggests that the epoxy make a positive contribution to the PTT crystallization. Moreover, the influences of epoxy on the crystallization behaviors of PTT/PC blends are related to the epoxy content. By contrast, the compatibilizer of ethylene‐propylene‐diene copolymer graft glycidyl methacrylate (EPDM‐g‐GMA, ≤6.3 phr) had little effect on the crystallization behavior of PTT/PC blends. For PTT/PC/Epoxy (2.7 phr) blends, the Avrami exponent, n, decreased to near 3, while the growth rate constant, Z _c , increased slightly as PC content was increased from 0 to 20 wt %. It is suggested that epoxy accelerated the process of the nucleation mechanism changing from thermal nucleation to an athermal mode. The EPDM‐g‐GMA had little effect on the nucleation mode and spherical growth mechanism. The PTT spherulite morphologies in PTT/PC blends were very sensitive to blend composition. Completely different morphologies were observed in pure PTT, PTT/PC, PTT/PC/Epoxy, and PTT/PC/EPDM‐g‐GMA blends.     

Morphology,Rheology, and Mechanical Properties of Polylactide/Poly(Ethylene-co-octene) Blends

Polylactide (PLA)/poly(ethylene-co-octene) (POE) blends containing ethylene-glycidyl methacrylate copolymer (EGMA) as a compatibilizer were prepared by melt blending. An immiscible, two-phase structure with POE dispersed in the PLA matrix was observed by scanning electron microscopy. It was found that the POE particle size was significantly decreased by the addition of EGMA, and the POE particle size and distribution decreased with the increase of the compatibilizer content up to 2% EGMA, beyond which the POE particle size and distribution remained unchanged. The reactions between the epoxy groups of EGMA and carboxylic or hydroxyl groups of PLA were elucidated by the Fourier transform infrared spectroscopy. Rheological results showed that the G′(ω), G″(ω), and complex viscosity of PLA/POE blends significantly increased at low frequencies with the addition of EGMA. The failure mode changed from brittle fracture of the neat PLA to ductile fracture of the PLA/POE blends.     

CRYSTALLIZATION IN PARTIALLY MOLTEN ORIENTED BLENDS OF POLYCONDENSATES AS REVEALED BY X-RAY STUDIES*

Oriented fibers or films of binary polymer blends from polycondensates were investigated by two-dimensional (2D) wide-angle X-ray scattering (WAXS) during the finishing process of microfibrillar reinforced composite (MFC) preparation, that is, heating to a temperature between the melting temperatures of the two components, isothermal annealing, and subsequent cooling. It is shown that the crystallization behavior in such MFC from polycondensates depends not only on the blend composition, but also on thermal treatment conditions. Poly(ethylene terephthalate)/polyamide 12 (PET/PA12), poly(butylene terephthalate)/poly(ether ester) (PBT/PEE), and PET/PA6 (polyamide 6) composites were prepared in various compositions from the components. Materials were investigated using rotating anode and synchrotron X-ray source facilities. The effect of the annealing time on the expected isotropization of the lower melting component was studied in the PET/PA6 blend. It was found that PA6 isotropization took place after 2 h; shorter (up to 30 min) and longer (up to 8 h) melt annealing results in oriented crystallization due to different reasons. In PET/PA12 composites, the effect of PA12 transcrystallization with reorientation was confirmed for various blend compositions. The relative strength of the effect decreases with progressing bulk crystallization. Earlier presumed coexistence of isotropic and highly oriented crystallites of the same kind with drawn PBT/PEE blend was confirmed by WAXS from a synchrotron source.

     

Isothermal Crystallization and Miscibility of Isotactic Polypropylene/Poly(cis-butadiene) Rubber Blends

Isotactic polypropylene/poly(cis-butadiene) rubber (iPP/PcBR) blends were prepared by melt mixing. Isothermal crystallization and miscibility for neat iPP and blends of iPP/PcBR were investigated by differential scanning calorimetry. The presence of PcBR remarkably affected isothermal crystalline behaviors of iPP. An addition of PcBR caused shorter crystallization time and a faster overall crystallization rate, meaning a heterogeneous nucleation effect of PcBR upon crystallization of iPP. For the same sample, the crystallization peak was broader and the supercooling decreased as the crystallization temperature increased. The Avrami equation was suitable to describe the primary isothermal crystallization process of iPP and blends. The addition of PcBR led to an increase of values of the Avrami exponent n, which we suggest was because the blends had a stronger trend of instantaneous three-dimensional growth than neat iPP. The equilibrium melting point depression of the blends was observed, indicating that the blends were partly miscible in the melt.