Influence of initial casting temperature and dosage of fly ash on hydration heat evolution of concrete under adiabatic condition

The calorimetric data of binders containing pure Portland cement, 20% fly ash, 20% slag and 10% silica fume respectively are determined at different initial casting temperatures using an adiabatic calorimeter to measure the adiabatic temperature rising of concrete. The calorimetric data of binders with different dosages of fly ash at two water binder ratios (w/b) are determined, too. Elevation of initial casting temperature decreases the heat evolution of binder, enhances the heat evolution rate of binder and increases the heat evolution rate of binder at early age. The dosage of fly ash in concrete has different effects on the heat evolution of binder with different w/b. At high w/b ratio the heat evolution of binder decreases when dosage of fly ash increases. At low w/b ratio the heat evolution of binders increases when dosage of fly ash increases from 0 to 40% of total binder quantity. The heat evolution of binder decreases after the dosage of fly ash over 40%. An appropriate dosage of fly ash in binder benefits the performance of concrete at low w/b ratio.     

The difference among the effects of high-temperature curing on the early hydration properties of different cementitious systems

The difference among the effects of high-temperature curing on the early hydration properties of the pure cement, the binder containing fly ash, the binder containing GGBS, and the binder containing steel slag was investigated by determining the compressive strength, non-evaporable water content, hydration heat, and Ca(OH)₂ content. Results show that the order of the influence degrees of high-temperature on the early hydration of different binders is the binder containing GGBS > the binder containing steel slag > the binder containing fly ash > the pure cement. In the case of short period of high-temperature curing (only 1 day), the strength growth rate of the concrete containing GGBS is the greatest. Though the influence of increasing high-temperature curing period on the hydration degree of the binder containing fly ash is not the most significant, the strength growth rate of the concrete containing fly ash is the most significant due to the excessive consumption of Ca(OH)₂ by reaction of fly ash. In the case of high-temperature curing, the Ca(OH)₂ content of the paste containing steel slag is much higher than those of the paste containing GGBS and the paste containing fly ash, so though high-temperature curing promotes the hydration of the binder containing steel slag significantly, its influence on the strength growth rate of the concrete containing steel slag is not so significant.     

A comparison of early hydration properties of cement–steel slag binder and cement–limestone powder binder

The early hydration properties of cement–steel slag composite binder and cement–limestone powder composite binder were compared in this study by determining the hydration heat of binder within 3 days, the pore structure of paste and the compressive strength of mortar at the age of 3 days. Results show that at the curing temperature of 25 °C, the early hydration heat of the binder containing steel slag is smaller, and the early pore structure of the paste containing steel slag is coarser, but the early compressive strength of the mortar containing steel slag is higher compared with the mix containing limestone powder. Though the early reaction degree of steel slag is low, its chemical contribution to the strength of mortar cannot be neglected. At the curing temperature of 50 °C, the early hydration heat of the binder containing steel slag is larger, and the early pore structure of the paste containing steel slag is finer, and the early compressive strength of the mortar containing steel slag is even higher compared with the mix containing limestone powder. Raising curing temperature can enhance the role played by steel slag more significantly than that played by limestone powder in the hydration and hardening of the composite binder.     

Influence of pre-curing time on the hydration of binder and the properties of concrete under steam curing condition

There is a pre-curing period before the freshly made concrete elements were exposed to steam curing in the steam curing process. In this paper, the influence of pre-curing time on the hydration of binder and the properties of concrete under steam curing condition was investigated. Three binders were used: the pure cement, the binder containing high content of GGBS, and the binder containing high content of fly ash. Three pre-curing times (1, 3, and 6 h) and one steam curing period at 60 °C (over 8 h) were adopted. Results show that pre-curing time has limited influence on the hydration degree of binder, and compressive strength and pore structure of paste. The influence of pre-curing time has limited influence on the compressive strength and chloride permeability of the pure cement concrete and the concrete containing high content of GGBS at whether early or late ages, indicating that the proper pre-curing time can be as short as 1 h for these two concretes. Increasing pre-curing time enhances the late-age compressive strength of the concrete containing high content of fly ash significantly, but it has limited influence on the late-age permeability.     

Thermogravimetry of ternary cement blends

This study reports the microstructure characteristic and compressive strength of multi-blended cement under different curing methods. Fly ash, ground bottom ash, and undensified silica fume were used to replace part of cement at 50 % by mass. Mortar and paste specimens were cured in air at ambient temperature, water at 25, 40, and 60 °C and sealed with plastic sheeting for 28 days. In addition, these specimens were cured in an autoclave for 6, 9, and 12 h. Results indicated that the compressive strength of multi-blended mixes containing silica fume 10 % by mass cured with plastic sealed and cured in water at 25 and 40 °C was similar to or higher than the corresponding Portland cement control at 28 day. Moreover, the mixes containing silica fume 10 % by mass cured in water at 60 °C had higher compressive strength than Portland cement control. X-ray diffraction and thermogravimetry results confirmed that there was increased pozzolanic reaction with increasing silica fume content which relates to the increasing in strength. For autoclaved curing, the compressive strength of multi-blended cement specimens with silica fume (total of 50 % replacement) was noticeably higher than control Portland cement mix and was highest when autoclaving time was 9 h. X-ray diffraction results showed the pattern of 0.9, 1.1, and 1.4 nm tobermorite crystalline phases as the main product of this curing. Thermogravimetry results showed dehydration of 1.4 nm tobermorite and 1.1 nm tobermorite at about 80–90 and 135–150 °C, respectively. Tobermorite (also shown by scanning electron microscope) thereby as a result lead to significant compressive strength improvement in the short time of autoclaved curing.     

Influence of high-volume electric furnace nickel slag and phosphorous slag on the properties of massive concrete

This study applied high-volume electric furnace nickel slag (FS), phosphorous slag (PS) and a mixture of the two (FP) to massive concrete, and using fly ash (FA) as the control admixture, investigated the effects of FS and PS on the hydration and hardening process of the cementitious materials, the mechanical properties and the durability of the concrete. Two curing conditions were set, namely the standard curing condition and temperature-matched curing condition (or constant 25 and 50 °C). The hydration heat, hydration products, pore size distribution, mechanical properties and ability of the concrete to resist chloride ion penetration were tested. The results show that the activity of PS and FP is higher than that of FA, while that of FS is lower than that of FA; the improvement of FP on the pore structure of the hardened paste is close to that of FA at late ages under the standard curing condition but better than that of FA at all ages under the temperature-matched curing condition; high-volume FP concrete shows similar or even superior mechanical properties and permeability to chloride ions of concrete to high-volume FA concrete at late ages under both curing conditions.     

Comparing study on hydration properties of various cementitious systems

The hydration properties of slag sulfate cement (SSC), slag Portland cement (PSC), and ordinary Portland cement (POC) were compared in this study by determining the compressive strength of pastes, the hydration heat of binders within 72 h, the pore structure, the hydration products, and the hydration degree. The results indicated that main hydration products of PSC paste and POC paste are calcium hydroxide and C–S–H gel, while those of SSC paste are ettringite and C–S–H gel from the analyses of XRD, TG–DTA, and SEM. At the early curing age, the compressive strength depends on the clinker content in the cementitious system, while at the late curing age, which is related to the potential reactivity of slag. From hydration heat analysis, the cumulative hydration heat of PSC is lower than that of POC, but higher than that of SSC. Slag can limit chemical reaction and the delayed coagulation of gypsum, which also plays a role in the early hydration. So SSC shows the lowest heat release and slag can’t be simulated without a suitable alkaline solution. Based on MIP analysis, the porosity of POC paste is the smallest while the average pore size is the biggest. At the age of 90 days, the compressive strength of SSC can get higher development because of its relative smaller pore size than that of PSC and POC paste.     

Hydration of high alumina cement–silica fume composite with addition of Portland cement or sodium polyphosphate under hydrothermal treatment

Various hydrothermal curing regimes were used to investigate the hydration and physical characteristics of two kinds of inorganic binder composites: high alumina cement–silica fume–Portland cement and high alumina cement–silica fume–sodium polyphosphate. Simultaneous thermal analysis (DTA and TG) was used to identify temperature ranges of thermal decomposition of cured samples and to characterize the nature of hydrate products. Two kinds of products are formed. The first ones consist of C₃AH₆, AH₃, calcium carbonate (C–C) as a product of carbonation, and C₃AH_1.5 resulted from the partial decomposition of C₃AH₆ under higher hydrothermal pressure. The second ones are the products formed by acid–base reaction between monocalcium aluminate and sodium polyphosphate to form NaCaPO₄·xH₂O and Al₂O₃·xH₂O that could convert to chemically bonded ceramic binders like hydroxyapatite (Ca₅(PO₄)₃OH) and gibbsite (Al(OH)₃). These two hydroceramic products formed under these conditions act also as binder and could be useful as cement binders for the protection of petroleum, gas, or geothermal wells. Mercury intrusion porosimeter was used for the estimation of the pore structure parameters of the composites. It turned up that longer curing time coupled with higher hydrothermal pressure has improved the pore structure of the first composite, while that of the second has remained unchanged.     

Isothermal and solution calorimetry to assess the effect of superplasticizers and mineral admixtures on cement hydration

The heat of hydration evolution of eight paste mixtures of various water to binder ratio and containing various pozzolanic (silica fume, fly ash) and latent hydraulic (granulated blast furnace slag) admixtures have been studied by means of isothermal calorimetry during the first 7 days of the hydration process and by means of solution calorimetry for up to 120 days. The results of early heat of hydration values obtained by both methods are comparable in case of the samples without mineral admixtures; the values obtained for samples containing fly ash and granulated blast furnace slag differ though. The results from isothermal calorimetry show an acceleration of the hydration process by the presence of the fine particles of silica fume and retarding action of other mineral admixtures and superplasticizer. The influence of the presence of mineral admixtures on higher heat development (expressed as joules per gram of cement in mixture) becomes apparent after 20 h in case of fly ash without superplasticizer and after 48 h for sample containing fly ash and superplasticizer. In case of samples containing slag and superplasticizer the delay observed was 40 h. The results obtained by solution calorimetry provide a good complement to the ones of isothermal calorimetry, as the solution calorimetry enables to study the contribution of the mineral admixtures to the hydration heat development at later ages of the hydration process, which is otherwise hard to obtain by different methods.     

Early-Age Hydration Reaction and Strength Formation Mechanism of Solid Waste Silica Fume Modified Concrete

Solid waste silica fume was used to replace fly ash by different ratios to study the early-age hydration reaction and strength formation mechanism of concrete. The change pattern of moisture content in different phases and micro morphological characteristics of concrete at early age were analyzed by low field nuclear magnetic resonance (LF-NMR) and scanning electron microscope (SEM). The results showed that the compressive strength of concrete was enhanced optimally when the replacement ratio of solid waste silica fume was 50%. The results of LF-NMR analysis showed that the water content of modified concrete increased with the increase of solid waste silica fume content. The compressive strength of concrete grew faster within the curing age of 7 d, which means the hydration process of concrete was also faster. The micro morphological characteristics obtained by SEM revealed that the concrete was densest internally when 50% fly ash was replaced by the solid waste silica fume, which was better than the other contents.     

A comparison of hydration properties of cement–low quality fly ash binder and cement–limestone powder binder

The hydration properties of the binder containing low quality fly ash or limestone powder were compared in this study. Isothermal calorimetry was performed to measure the hydration heat of the binders during the first 3 days. Mercury intrusion porosimetry, scanning electron microscope, and thermogravimetry–differential thermal analysis were all used to determine the pore structure and hydration products of paste. The compressive strength of the pastes of age 3, 7, 28, and 90 days was also tested. The results indicate that the ground low quality fly ash can improve the mechanical properties of composite cementitious material and ameliorate the hydration properties and microstructure compared with the inert admixture limestone powder. The chemical activity of low quality fly ash presents gradually and appears high pozzolanic effect at later period, and it can accelerate the generation of hydration products containing more chemically bonded water. This leads to the higher rate of strength growth and cement hydration degree, the more compact microstructure and reasonable pore size distribution. Additionally, low quality fly ash delays the induction period, but shortens the acceleration period, therefore there is no significant influence on the second exothermic peak occurrence time.     

Heat resistance of portland cements

Recent fire cases indicated again the importance of fire research. Fast development of construction technology requires new materials. Initiation and development of fire are strongly influenced by the choice of construction materials. In addition to their mechanical properties, their behaviour in elevated temperature is also of high importance. Residual compressive strength of concrete exposed to high temperatures is influenced by the following factors: water-to-cement ratio, cement-to-aggregate ratio, type of aggregate and water content of concrete before exposing it to high temperatures and the fire process. Therefore, mix design and composition of concrete are of high importance for high temperatures. Based on the literature, the fire resistance of concrete is influenced by the used cement type. As regards the cement type, considerable importance has been attached to the various auxiliary materials, such as slag, fly ash, trass, metakaolines and silica fume. There has been no special research devoted to the fire behaviour of pure portland cements. Pure portland cements can be made with various oxide compositions or with different grinding fineness, which increases the resistance of cements to fire. The question arises what effects grinding fineness and oxide composition have on fire resistance of cements. In my experiments, the resistance of portland cements of different composition and grinding fineness to fire (high temperature) were examined. For the test of the solidified cement paste, cement paste cubes of 30-mm edge length were prepared. The specimens were stored in water for 7 days and then in laboratory conditions for 21 days. The cubes of more than 28 days were heated to the given temperature in the furnace and then kept at the given temperature for 2 h (50, 150, 300, 500, 800 °C). Following the 2 h of thermal load, the specimens were examined once their temperature cooled down to room temperature. I have experimentally demonstrated that in case of portland cements, the grinding fineness and aluminate modulus of the cement (i.e. the oxide composition of the cement) have a significant effect on its fire resistance.     

Effect of additives on the performance of Dyckerhoff cement,Class G,submitted to simulated hydrothermal curing

Stability of Dyckerhoff cement Class G partially substituted (15 mass%) by metakaolin (MK), silica fume (SF) and ground granulated blast-furnace slag (BFS) was investigated after 7 days of curing under standard and two different autoclaving conditions. Mercury intrusion porosimetry, X-ray diffraction analysis and combined thermogravimetric–differential scanning calorimetry were used to evaluate pore structure development, compressive strength and their dependence on the type of additives in relation to the particular phase composition. Hydrothermal curing led to the formation of α-C₂SH and jaffeite, mostly in the case of referential samples and compositions with addition of slowly reacting BFS. Whilst modest hydrothermal curing (0.6 MPa, 165 °C) favoured formation of α-C₂SH, larger amounts of jaffeite were determined after curing at the highest used pressure and temperature (2.0 MPa, 220 °C). Undesired transformation of primary hydration products was prevented especially by addition of highly reactive and very fine SF. Particular composition attained the best pore structure characteristics and compressive strength after curing at 0.6 MPa and 165 °C. Formation of more stable phases with C/S ratio close to 1 was proved by wollastonite formation during DSC analyses. More severe conditions of curing, however, led to the significant deterioration of microstructure and strength of corresponding sample, probably due to the formation of trabzonite, killalaite and zoisite. Considering the values of hydraulic permeability coefficient and compressive strength, replacement of cement by MK improved significantly the properties of cement when compared with the referential as well as with other blended compositions under the mentioned curing conditions.     

Calorimetry of portland cement with silica fume and gypsum additions

The use of active mineral additions is an important alternative in concrete design. Such use is not always appropriate, however, because the heat released during hydration reactions may on occasion affect the quality of the resulting concrete and, ultimately, structural durability. The effect of adding up to 20% silica fume on two ordinary Portland cements with very different mineralogical compositions is analyzed in the present paper. Excess gypsum was added in amounts such that its percentage by mass of SO₃ came to 7.0%. The chief techniques used in this study were heat conduction calorimetry and the Frattini test, supplemented with the determination of setting times and X-ray diffraction. The results obtained showed that replacing up to 20% of Portland cement with silica fume affected the rheology of the cement paste, measured in terms of water demand for normal consistency and setting times; the magnitude and direction of these effects depended on the mineralogical composition of the clinker. Hydration reactions were also observed be stimulated by silica fume, both directly and indirectly – the latter as a result of the early and very substantial pozzolanic activity of the addition and the former because of its morphology (tiny spheres) and large BET specific surface. This translated into such a significant rise in the amounts of total heat of hydration released per gram of Portland cement at early ages, that silica fume may be regarded in some cases to cause a synergistic calorific effect with the concomitant risk of hairline cracking. The addition of excess gypsum, in turn, while prompting and attenuation of the calorimetric pattern of the resulting pastes in all cases, caused the Portland cement to generate greater heat of hydration per gram, particularly in the case of Portland cement with a high C₃A content.     

Performance of G-Oil Well cement exposed to elevated hydrothermal curing conditions

G-Oil Well cement was modified by blending it with blast furnace slag and silica fume at various ratios. The hydration was carried out under the hydrothermal conditions (200 °C and 1.2 MPa) up to 7 days. TG and DTG were performed on cured pastes to identify the hydrated products, their quantity and their stability under given hydrothermal curing conditions. The microstructure of samples was observed by a scanning electron microscope. The mechanical compressive strength was determined and the pore structure was analyzed using mercury intrusion porosimeter. It was found out that the compressive strength values of blend G-Oil Well cements markedly increased with increasing blast furnace/silica ratio. The pore structure was consolidated, as demonstrated by the displacement of pore size distribution to the region of micro and nano pores.     

Heat of hydration prediction for blended cements

Prediction and control of concrete temperature rise due to cement hydration is of great significance for mass concrete structures since large temperature gradients between the surface and the core of the structure can lead to cracking thus reducing durability of the structure. Cement replacement with supplementary cementitious materials (SCMs) is frequently used to reduce the concrete temperature rise. Several models have been proposed for predicting heat release of blended cements; however, none of them address incorporation of metakaolin into the mixture. Isothermal calorimetry measurements, based on statistical experimental design, were taken on pastes incorporating combinations of SCMs and chemical admixtures. The data were then used to develop equations to predict the total heat reduction with the incorporation of chemical admixtures and SCMs. Analysis of the calorimetry data indicated that chemical admixtures do not have a significant effect on heat evolution beyond 12 h. SCMs investigated in this study (fly ash, slag, silica fume and metakaolin), on the other hand, were found to have a significant effect at hydration ages of 12, 24, 48 and 72 h.     

Optimization of cementitious composite for heavyweight concrete preparation using conduction calorimetry

The present work investigates the hydration heat of different cement composites by means of conduction calorimetry to optimize the composition of binder in the design of heavyweight concrete as biological shielding. For this purpose, Portland cement CEM I 42.5 R was replaced by a different portion of supplementary cementitious materials (blast furnace slag, metakaolin, silica fume/limestone) at 75%, 65%, 60%, 55%, and 50% levels to obtain low hydration heat lower than 250 j g^?1. All ingredients were analyzed by energy dispersive X-ray fluorescence (EDXRF) and nuclear activation analysis (NAA) to assess the content of major elements and isotopes. A mixture of two high-density aggregates (barite and magnetite) was used to prepare three heavyweights concretes with compressive strength exceeding 45 MPa and bulk density ranging between 3400 and 3500 kg m^?3. After a short period of volume expansion (up to 4 h), a slight shrinkage (max. 0.3°/°°) has been observed. Also, thermophysical properties (thermal conductivity, volumetric specific heat, thermal diffusivity) and other properties were determined. The results showed that aggregate content and not binder is the main factor influencing the engineering properties of heavyweight concretes.

     

Evaluation of Properties of Concrete Without Cement Produced Using Fly Ash-Based Geopolymer

The use of ordinary Portland cement (OPC) in the construction industry is inevitable. The huge production of OPC and its use in infrastructural development pose an environmental impact. Greenhouse gas emitted increases the global temperature and it is an alarming sign to everybody on the planet. Concrete is the most consuming material which is produced by using OPC and it is proven that OPC contributes a lot to CO₂ emission. Hence in this study attempt is made to produce concrete by using environment-friendly material like fly ash along with alkaline activators, which is termed Geo polymer concrete. The by-product fly ash is widely available worldwide. It is a by-product of thermal power plants. The use of fly ash in concrete produces less expensive and more cost-effective concrete than concrete made up using OPC. Due to its high silicate and alumina content, fly ash reacts with an alkaline solution to create an aluminosilicate gel that binds the aggregate and results in high-quality concrete. Fly ash is finer than cement, it occupies the pores of cement after hydration. This would result in denser concrete which gives higher strength. In comparison to ordinary concrete, fly ash-based geopolymer concrete offers better resistance to aggressive environments and high temperatures. In the present study, an alkaline activator of molarity 8 is used to prepare geopolymer concrete. The test specimens are cast and cured for 28 days. Test results indicate that an alkaline liquid fly-ash ratio (0.4) produces higher mechanical properties. Hence, geopolymer concrete produced in this study is found to be cost-effective and environment friendly.     

Fly ash as the potential raw mixture component for Portland cement clinker synthesis

This paper presents the results of investigation of properties of fly ash from four major thermal power plants in Serbia. Chemical, mineralogical and thermal characterization of fly ash has been performed in order to determine the possibility of its use as the raw material for the construction material industry, primarily the cement industry. Thermal properties of the raw mixtures for Portland cement clinker production based on fly ash were also investigated. The conclusion was reached that the use of fly ash as a component of the raw mixture components for the production of cement clinker not only enables substitution of natural raw materials, but could also have a positive influence on reduction of the sintering temperature of Portland cement clinker.     

Release characteristics of semi-volatile heavy metals during co-combustion of sewage sludge and coal under the O<Subscript>2</Subscript>/CO<Subscript>2</Subscript> atmosphere

Oil well cementing is a vital operation to assure casing stability and zonal isolation for oil and gas exploration. However, some scenarios demand the cemented region to withstand high thermal gradients and imposed deformations, as occurs in the case of oil wells subjected to cyclic steam injection at temperatures up to 250 °C, to reduce oil viscosity and to increase well pressure to facilitate heavy oil recovery. In this paper, the hydration of ductile special cement systems using styrene-butadiene latex (SBR) and carboxylated styrene-butadiene latex (XSBR) addition was studied by conduction calorimetry. The resulting heat flow curves, presented in log–log plots, were used to analyze the influence of those copolymers on the hydration stages of three families of cement pastes of different complexity. The simpler cement systems (SCCS) contained water, oil well Portland cement class G and SBR or XSBR in its composition. In medium complexity systems silica fume was added and in the higher complexity ones (HCCS), superplasticizer as well. The primary objective of adding those copolymers into the Portland cement paste is to obtain higher ductility properties after setting, silica fume to have good thermal stability up to 300 °C, while superplasticizer was added to guarantee good workability. Rheological tests were carried out to evaluate the effect of the copolymers on the composite viscosity. Thermogravimetric analysis of selected SCCS and HCCS samples was performed to quantify the main formed phases up to 24 h of cement hydration. From the obtained results, it was noticed that SBR and XSBR addition substantially affects hydration kinetics at all early age stages. Starting from pre-induction and induction periods, the main observed effect during these stages, was related to the increased viscosity of the pastes, which was higher in XSBR containing pastes, retarding the hydration reactions of respective following stages, when compared to pastes with the same cementitious matrix without copolymer addition.