Effects of UV irradiation on physico‐mechanical properties of EPDM/buckminsterfullerene composite

Ethylene propylene diene rubber‐fullerene (EPDM/C60) composite, partially crosslinked by ultraviolet (UV) radiation, was prepared and characterized for crosslink density, mechanical properties and thermal behavior. FT‐IR analysis showed peak disappearance at 1688 cm^?1, corresponding to the unsaturation of EPDM, and the appearance of new peaks relating to the formation of oxidation products of C60, such as epoxide, keto, aldehyde and carboxylic groups. Solubility studies demonstrated the dissolution of pristine EPDM in toluene even after a longer period of UV exposure, whereas EPDM/C60 composite became insoluble and/or swollen after 6 hr of UV exposure, indicating the formation of partial crosslinking between EPDM and C60. Differential scanning calorimetry (DSC) measurements revealed an increase in the glass transition temperature peak of UV‐cured EPDM. Thermogravimetric analysis (TGA) showed that UV exposure reduced the thermal decomposition temperature of EPDM/C60, pristine EPDM and dicumyl peroxide (DCP)‐cured EPDM. The modulus, tensile stress and elongation at break of EPDM/C60 composites were greatly influenced by the duration of UV irradiation. Comparison of UV‐cured EPDM/C60 composite with DCP‐cured EPDM confirmed the superior strength properties of the former system. Copyright © 2004 John Wiley & Sons, Ltd.     

Preparation and characterization of vinyltriethoxysilane grafted ethylene propylene diene terpolymer/linear low density polyethylene (EPDM‐g‐VTES/LLDPE) blends

Graft polymerization of vinyltriethoxysilane (VTES) onto ethylene‐propylene‐diene terpolymer (EPDM) was carried out in toluene using dicumylperoxide (DCP) as initiator. Effects of various parameters (EPDM content, VTES content, reaction time, reaction temperature and initiator concentration) on the grafting efficiency of VTES onto EPDM were investigated. At the optimum grafting efficiency conditions, EPDM‐g‐VTES was developed by melt mixing in a twin screw extruder and then linear (l), statically vulcanized (s) and dynamically vulcanized (d) blends of EPDM‐g‐VTES with linear low‐density polyethylene (LLDPE) with varying percentage compositions were prepared by melt mixing in the twin screw extruder. The grafting of VTES onto EPDM and its crosslinking was confirmed by FT‐IR. The characterization of mechanical properties such as tensile strength, elongation at break, Young's modulus and hardness, differential scanning calorimetry (DSC) analysis and morphology were studied and compared for the EPDM‐g‐VTES/LLDPE blends. The study reveals that the dynamically vulcanized blend improves the mechanical and thermal properties due to the presence of efficient interaction between component polymers when compared with other blends. Copyright © 2005 John Wiley & Sons, Ltd.     

Dynamically Photocrosslinking of Polypropylene／EPDM Blends as a Thermoplastic Elastomer

The mechanical properties and the crystal morphological structures of the dynamically photocrosslinked polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) blends have been studied by means of mechanical tests, wide-angle X-ray diffraction(WAXD), and differential scanning calorimetry(DSC). The dynamically photocrosslinking of the PP/EPDM blends can improve the mechanical properties considerably, especially the notched Izod impact strength at low temperatures. The data obtained from the mechanical tests show that the notched Izod impact strength of the dynamically photocrosslinked sample with 30% EPDM at -20℃ is about six times that of the uncrosslinked sample with the same EPDM component. The results from the gel content, the results of WAXD, and the DSC measurements reveal the enhanced mechanism of the impact strength for the dynamically photocrosslinked PP/EPDM blends as follows: (1) There exists the crosslinking of the EPDM phase in the photocrosslinked PP/EPDM blends ; (2) The β-type crystal structureof PP is formed and the content of α-type crystal decreases with increasing the EPDM component; (3) The graft copolymer of PP-g-EPDM is formed at the interface between the PP and EPDM components. All the above changes of the crystal morphological structures are favorable for increasing the compatibility and enhancing the toughness of the PP/EPDM blends at low temperatures.     

Mechanical and Rheological Behavior of Unvulcanized and Dynamically Vulcanized i-PP/EPDM Blends

The mechanical and rheological behavior of dynamically vulcanized PP/EPDM blends is examined and compared with those of unvulcanized blends. The effect of blend ratio and dynamic vulcanization of EPDM rubber on tensile properties and flow are investigated. The mechanical properties of the blends are strongly influenced by the blend ratio. With the increasing of EPDM content the value of yield stress in a solid state decreases with the elastomer volume fractions less than 0.45 for the unvulcanized blends. For the dynamically vulcanized blends the interval of EPDM content, at which the yield peak is seen, is rather limited below 0.25 elastomer volume fractions. It is shown that dynamic vulcanization changes the deformational behavior of PP/EPDM blends. The rheological properties of dynamically vulcanized blends depending on the ratio of the components may be similar to the properties of polymer composites containing the highly disperse structuring filler. The distinction between the rheological behavior of unvulcanized and dynamically vulcanized blends is related to differences of their structures and viscoelastic characteristics of unvulcanized and vulcanized EPDM phase.     

Polymeric positive-temperature-coefficient materials: dynamic curing effect

The object of this work was to prepare high-density polyethylene (HDPE)/ethylene–propylene–diene terpolymer (EPDM)/conductive carbon black (CB) composites by dynamic curing and to characterize the positive-temperature-coefficient (PTC) performances of the composites.EPDM and dicumyl peroxide were preblended in a research mill. The roll-milled strands were blended with HDPE and CB in a Haake mixer. The sheet resistivity and morphology of the HDPE/EPDM/CB composites with or without the dynamic curing process were investigated. It was concluded that the dynamically cured blends exhibit better PTC performance than the simple blends without dynamic curing. The effects of shear intensity and dicumyl peroxide content during the dynamic curing process were discussed for the PTC characteristics of the HDPE/EPDM/CB composites.     

iPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为

 用DSC、¹³C-NMR、SEM和WAXD等方法研究了IPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为。实验结果表明,EPDM与PE组分的相容性优于与PP组分的相容性,多数EPDM分子链段能够分布在PE组分中;EPDM含量为15％时,共混物相容性最好,SEM照片呈现晶体微区的互连或网络状结构;随EPDM含量增加,总结晶度X_c减小,其中PE组分结晶度X_cE有较大幅度地降低,PP组分结晶度X_cp基本没有变化,这可以根据EPDM和PE、PP之间相容性的差异以及PE、PP两组分在冷却过程中不同的结晶行为来解释。     

SYNERGISTIC MODIFICATION OF EPDM AND CROSSLINKING AGENT IN IMMISCIBLE BLENDS OF POLYVINYL CHLORIDE WITH LOW DENSITY POLYETHYLENE

The synergism of ethylene-propylene-diene monomer copolymer （EPDM） and dicumyl peroxide （DCP, a crosslinking agent） in low density polyethylene （LDPE）/poly（vinyl chloride） （PVC） blends was investigated. When EDPM and DCP are added to the blends simultaneously, the tensile properties could be improved significantly, especially for the blends with LDPE matrix. For example, incorporation of 10/1 （mass ratio） EPDM/DCP improves the tensile strength of the LDPE/PVC （mass ratio 80/20） blend from 7.9 MPa to 8.5 MPa and the elongation at break from 25% to 503%. Results from selective extraction, phase-contrast microscopy and thermal analysis reveal that the improvement in the tensile properties of the blends with LDPE matrix is principally due to the formation of a fine crosslinking network of the LDPE and EPDM phase. The outstanding modification effect of EPDM is explained by its dual functions： molecular entanglement with LDPE and the enhanced efficiency of DCP in the blends.     

Dynamic mechanical behavior of acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) blends

The dynamic mechanical behavior of uncrosslinked (thermoplastic) and crosslinked (thermosetting) acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) (NBR/EVA) blends was studied with reference to the effect of blend ratio, crosslinking systems, frequency, and temperature. Different crosslinked systems were prepared using peroxide (DCP), sulfur, and mixed crosslink systems. The glass‐transition behavior of the blends was affected by the blend ratio, the nature of crosslinking, and frequency. sThe damping properties of the blends increased with NBR content. The variations in tan δ_max were in accordance with morphology changes in the blends. From tan δ values of peroxide‐cured NBR, EVA, and blends the crosslinking effect of DCP was more predominant in NBR. The morphology of the uncrosslinked blends was examined using scanning electron and optical microscopes. Cocontinuous morphology was observed between 40 and 60 wt % of NBR. The particle size distribution curve of the blends was also drawn. The Arrhenius relationship was used to calculate the activation energy for the glass transition of the blends, and it decreased with an increase in the NBR content. Various theoretical models were used to predict the modulus of the blends. From wide‐angle X‐ray scattering studies, the degree of crystallinity of the blends decreased with an increasing NBR content. The thermal behavior of the uncrosslinked and crosslinked systems of NBR/EVA blends was analyzed using a differential scanning calorimeter. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1556–1570, 2002     

Structure and mechanical properties of SRP/HDPE/POE (EPR or EPDM) composites

The effects of dicumyl peroxide (DCP) and ethylene-octylene copolymer (POE), ethylene-propylene copolymer (EPR) or ethylene-propylene-diene terpolymer (EPDM) on the structure and properties of scrap rubber powder (SRP)/high-density polyethylene (HDPE) composites were studied. Torque and gel content results show that DCP promotes crosslinking of the SRP/HDPE/POE (EPR or EPDM) composites. The SRP/HDPE/POE (EPR or EPDM) composites containing a small amount of DCP have better mechanical properties than their corresponding composites without DCP. Highest tensile strength and elongation at break are found in the dynamically vulcanized SRP/HDPE/POE composite. Scanning electron microscopy (SEM) results show that good bonding between SRP and matrix is formed in the SRP/HDPE/POE (EPR or EPDM) composites with DCP.     

Study of the Impact Resistance of Physically and Dynamically Vulcanized Mixtures of PP/EPDM

Physically and dynamically vulcanized (TPV) mixtures of polypropylene (PP) and ethylene propylene diene terpolymer (EPDM) are prepared by extrusion in order to improve the impact resistance of PP. To enhance the chemical compatibility and provide better interaction between the PP and EPDM in the physical mixtures, both polymers are modified with maleic anhydride (MAH) in solution using xylene as solvent and dicumyl peroxide (DCP) as initiator. The qualitative and quantitative determination of the degree of grafting is study by Fourier Transform Infrared Spectroscopy (FTIR) and varying the amount of DCP and/or amount of MAH in order to determine the optimum amounts to obtain the highest degree of grafting. The effect of the relation of PP/EPDM, the amount of reinforcement filler and mix rate are studied for modified polymer mixtures (PP-g-MAH/EPDM-g-MAH). For the TPV of PP/EPDM the effects of amount and triallylisocyanurate (TAC) as coupling agent in presence of different amounts of DCP are studied. The physical mixtures of modified polymers prepared with a PP/EPDM ratio of 80/20 and the TPVs blends prepared with a PP/EPDM ratio of 70/30 and containing 15% filler at 60 rpm show the highest impact resistance. The impact resistance, melt flow index and hardness of the different mixtures are measured to determine their possible applications to prepare front panels and bumpers for automobiles by injection molding.     

Studies on grafting of tris(2‐methoxyethoxy)vinylsilane onto ethylene‐propylene‐diene terpolymer

New graft copolymer was prepared by incorporating tris(2‐methoxyethoxy)vinylsilane (TMEVS) on ethylene‐propylene‐diene terpolymer (EPDM) by using dicumyl peroxide (DCP) as initiator, in Haake Rheocord 90 torque rheometer. The effect of EPDM concentration, TMEVS concentration, reaction time, reaction temperature and initiator concentration on the graft co polymerization was studied. The grafting efficiency of TMEVS on EPDM was confirmed by Fourier Transform infrared (FT‐IR) spectroscopy. The grafting efficiency increased with increase in the silane concentration upto 6% by weight. The grafting efficiency decreased beyond 6% by weight due to homopolymerization of TMEVS and non‐availability of carbon–carbon double bond in the EPDM terpolymer. The thermal properties of peroxide cured EPDM and hot water cured EPDM‐g‐TMEVS were studied by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) analysis. The results show thermal properties like degradation tempertature and glass transition temperature of the EPDM‐g‐TMEVS were increased due to introduction of TMEVS on to EPDM terpolymer as well as the formation of thermally stable three‐dimensional network. Copyright © 2004 John Wiley & Sons, Ltd.     

Mechanical and fracture behavior of polypropylene/poly(ethylene-co-vinyl alcohol) blends compatibilized with ionomer Na

In this work the deformation and fracture behavior of PP/EVOH blends compatibilized with ionomer Na⁺ at room and low temperature was studied. Uniaxial tensile tests on dumb-bell samples and fracture tests on single-edge notched bending (SENB) specimens were performed for 10 wt.% and 20 wt.% EVOH blends with different ionomer content at 23 °C and −20 °C. The incorporation of EVOH to PP led to less ductile materials in tension as judged by the lower values of the ultimate tensile strain displayed by all PP/EVOH blends in comparison to neat PP. In contrast, the ionomer Na⁺ addition partially counteracted this effect. The compatibilizing effect of ionomer Na⁺ was also evident in fracture results since higher values of the fracture parameter were obtained for the ternary blends. SEM observations also confirmed this effect. On the other hand, PP/EVOH blends exhibited different fracture behavior with test temperature. All blends showed “pseudo stable” behavior at room temperature characterized by apparently stable crack growth that could not be externally controlled. On the contrary, blends behaved as semi-brittle at −20 °C with some amount of stable crack growth preceding unstable brittle fracture. Finally, irrespectively of the temperature or the ionomer content all PP/EVOH blends exhibited more ductile fracture behavior with a higher tendency to stable crack propagation than neat polypropylene.     

Study on Dynamic Vulcanized EPDM/PP Thermoplastic Elastomer

Based upon the THE,HAAK RHEOCORD 90 and Wx-ray observation,a study was made on the structure and property of ethylene-propylene-ethlidene norborene (EPDM)/polyprolene (PP) blending systems ,and the experimental results were fully explained. (1) The effect of Mooney viscosity (ML)of EPDM、 melt flow rate(MFR) of peroxide(DCP) and mixing steps on mechanical properties of EPDM/PP blends was studied. The results showed that the mechanical and process properties of EPDM?PP thermoplastic elastomers were better using EPDM with the ML of 60 and PP with MFR of 7.5g/10min as matrix,DCP with the content of 1.2 per cent with the help of twostep curing process at the temperature of 170-175 ℃.     

COMPATIBILIZERS FOR LOW DENSITY POLYETHYLENE/POLYPROPYLENE BLENDS

The role of polyolefin elastomers as compatibilizers in Low Density Polyethylene/Polypropylene (LDPE/PP) blends, in the presence of di-cumyl peroxide (DCP) has been studied. Mixtures of 90/10 LDPE/PP ratio, were prepared in a Brabender plasticorder and tested for their mechanical properties and calorimetric response. Then the elastomers ethylene-propylene-diene copolymer (EPDM) and polybutadiene (BR) were added, alone or together with 0.2% DCP at concentrations up to 2%. The mixing torque and gel content of the above products were recorded as a function of the blend consistency. Also, the mechanical properties of specimens were measured as an additional evidence to explore the capabilities of these additives to promote compatibility of the blend components. It was found that EPDM and BR can be easily incorporated into polyolefin blends and appear suitable as potential compatibilizers for those materials, probably acting within the PP phase. Both elastomers result in an increase of strength and modulus, the BR having more enhanced effect. The latter gives low elongation, which allows its use in applications where high tensile properties are desired and flexural behavior is not critical.     

动态硫化EPDM／PP共混体系中PP相的结晶度及晶体结构的研究

研究了动态硫化ＥＰＤＭ／ＰＰ共混物中ＰＰ相的结晶度及晶体结构,同时讨论了制备工艺条件以共混物中ＰＰ相的结晶度和晶体结构的影响。结果表明：在动态硫化ＥＰＤＭ／ＰＰ共混物中,硫化的ＥＰＤＭ的分子键没有穿入ＰＰ的晶区,ＰＰ的结晶度随ＥＰＤＭ含量的增加而下降。提高共混温度,加入软化剂或碳黑均使共混物中ＰＰ的结晶度降低,共混时间１５ｍｉｎ时,共混物中ＰＰ相的结晶度最低,但ＰＰ的晶格不受制备工艺条件的影响。     

CaSO_4纳米晶须对PBT-PE-液晶离聚物杂化材料形态结构与力学性能的影响

通过熔融共混法将CaSO4纳米晶须和含磺酸离子的液晶离聚物(LCI)与聚对苯二甲酸丁二醇酯-聚乙烯(PBT-PE),制成PBT-PE-LCI-CaSO4纳米晶须杂化材料。通过DSC、红外图像系统分析和拉伸试验对共混体系的热性能、形态结构和力学性能进行了研究。结果表明:在共混体系中加入LCI提高了体系中PE的结晶温度和结晶度,并且LCI包裹着CaSO4纳米晶须,分散相PE均匀地分散在PBT基体中;当基体与CaSO4纳米晶须的质量比为100∶3时,杂化材料的力学性能最好。     

Uncross‐linked polypropylene (PP)/ethylene‐propylene‐diene (EPDM)/multi walled carbon nanotube (MWCNT) and dynamically vulcanized PP/EPDM/MWCNT nanocomposites

In this study, relatively large amounts of polypropylene (PP), ethylene‐propylene‐diene (EPDM), and multi‐walled carbon nanotube (MWCNT) were melt‐mixed with and without DCP. Dynamically vulcanized PP/EPDM (TPV)/MWCNT nanocomposites were prepared by two methods: the MWCNTs were added either before or after the dynamic vulcanization of the blends. The effects of composition, rotor speed, and dynamic vulcanization on their surface resistivity were investigated. The surface resistivity of uncross‐linked PP/EPDM/MWCNT nanocomposites increases with increasing the content of EPDM. At PP/EPDM (70/30 wt%) nanocomposite with 1.5 phr MWCNT, slightly lower surface resistivity is obtained by increasing the rotor speed during mixing. However, for PP/EPDM (50/50 wt%) and PP/EPDM (30/70 wt%) nanocomposites, surface resistivity decreases with increasing the rotor speed from 30 to 60 rpm. But further increase in rotor speed (90 rpm) leads to an increase of surface resistivity. When the MWCNTs were added after the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNTnanocomposite is lower than that of uncross‐linked PP/EPDM/MWCNT nanocomposite. However, when the MWCNTs were added before the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNT nanocomposite is >10¹² Ω/square. Copyright © 2010 John Wiley & Sons, Ltd.     

Crystallization behavior of dynamically cured polypropylene/epoxy blends

Dynamically cured polypropylene (PP)/epoxy blends compatibilized with maleic anhydride grafted PP were prepared by the curing of an epoxy resin during melt mixing with molten PP. The morphology and crystallization behavior of dynamically cured PP/epoxy blends were studied with scanning electron microscopy, differential scanning calorimetry, and polarized optical microscopy. Dynamically cured PP/epoxy blends, with the structure of epoxy particles finely dispersed in the PP matrix, were obtained, and the average diameter of the particles slightly increased with increasing epoxy resin content. In a study of the nonisothermal crystallization of PP and PP/epoxy blends, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of the PP component in the PP/epoxy blends. The isothermal crystallization kinetics of PP and dynamically cured PP/epoxy blends were described by the Avrami equation. The results showed that the Avrami exponent of PP in the blends was higher than that of PP, and the crystallization rate was faster than that of PP. However, the crystallization rate decreased when the epoxy resin content was greater than 20 wt %. The crystallization thermodynamics of PP and dynamically cured PP/epoxy blends were studied according to the Hoffman theory. The chain folding energy for PP crystallization in dynamically cured PP/epoxy blends decreased with increasing epoxy resin content, and the minimum of the chain folding energy was observed at a 20 wt % epoxy resin content. The size of the PP spherulites in the blends was obviously smaller than that of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1181–1191, 2004     

Chemical preparation of conductive elastomeric blends: Polypyrrole/EPDM. I. Oxidant particle-size effect

This work describes the preparation of polypyrrole and EPDM rubber blends, PPy/EPDM, by the sorption of pyrrole (vapor phase) in an EPDM matrix containing CuCl₂. We investigated the effect of the oxidant particle-size on the sorption and polymerization equilibrium, electrical conductivity, and mechanical properties of the blends. Independently of the CuCl₂ concentration and polymerization time, the polypyrrole weight fraction in the blend, X_ppy, increases when the oxidant particle-size in changed from 150–250 μm to smaller than 106 μm. For blends containing 50 phr of CuCl₂, obtained following 72 h of exposure to pyrrole, an increase in the Young's Modulus (from 2.2 ± 0.2 to 3.9 ± 0.6 MPa) and an increase in the electrical conductivity (from 10^?9 to 10^?7 S cm^?1) was observed when the oxidant particle-size was decreased. Infrared spectroscopy, thermogravimetric analysis, scanning differential calorimetry, and scanning electron microscopy were used in sample characterization. © 1994 John Wiley & Sons, Inc.     

Allylic monomers as reactive plasticizers of polyphenylene oxide. Part III – Rheological and mechanical properties

The chemorheology of blends of diallyl ortho-phthalate (DAOP) as reactive plasticizer of polyphenylene oxide (PPO) were monitored during their cure with either dicumyl peroxide (DCP) or tert-butyl hydroperoxide (TBHP), and their mechanical properties and morphology were studied. The steady shear and dynamic rheology behaviour was consistent with chemical gelation of DAOP in blends with low concentrations of PPO but the gelation behaviour at higher PPO concentrations was more complex. Dynamic mechanical thermal analysis of the blends of PPO:DAOP cured with either DCP or TBHP indicated a two phase structure. For PPO:DAOP/DCP, the lowest transition (between 150 °C and 200 °C) was attributed to a DAOP-rich phase and its T_g was higher than that for pure DAOP/DCP due to the presence of PPO in the DAOP-rich phase. The smaller damping shoulder near 250 °C was caused by a PPO-rich phase with a T_g that was lower than pristine PPO due to the presence of unpolymerized or polymerized DAOP. In contrast, the glass transition region of the PPO:DAOP/TBHP system was very broad due to an overlap of the transitions for DAOP-rich and PPO-rich phases caused by higher levels of unpolymerized DAOP. SEM observations of the blends revealed a two phase morphology with PPO-rich particles in a poly-DAOP matrix for blends with ?30 wt% PPO, a co-continuous morphology for blends with 40 wt% PPO, and a phase inverted morphology with more than 50 wt% PPO. These SEM observations agree with studies of the swelling, disintegration or dissolution of matrix of the blends in solvent.