The kinetics of diethylene glycol formation from bis-hydroxyethyl terephthalate with antimony catalyst in the preparation of PET

This research discussed the effect of the addition of antimony catalyst on diethylene glycol (DEG) formation in poly(ethylene terephthalate) (PET) synthesis. It was found that antimony catalyst increased DEG formation in the preparation of PET, in particular, during the esterification stage and also during the prepolycondensation stage. To further discuss the effect of antimony catalyst on DEG formation in the preparation of PET, this research also focused on the kinetics of DEG formation during PET synthesis from purified bishydroxyethyl terephthalate (BHET) monomer with antimony catalyst. The rate expression of DEG formation from BHET monomer and antimony catalyst was described. It was found that the activation energy of BHET monomer with antimony catalyst in DEG formation is lower than that of BHET monomer without the addition of catalyst. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1797–1803, 1999     

Formation of diethylene glycol as a side reaction during production of polyethylene terephthalate

Polymers of poly(ethylene terephthalate) (PET) always contain a certain amount of incorporated diethylene glycol (DEG), substituting the incorporated glycol. DEG is formed in a side reaction during the ester interchange of dimethyl terephthalate (DMT) with ethylene glycol or during direct esterification of terephthalic acid with ethylene glycol, and to a smaller extent during the polycondensation of the low-molecular material. DEG is formed via an unusual type of reaction: ester + alcohol → ether + acid. Some evidence of this type of reaction is given by the formation of dioxane in low molecular PET and of methyl Cellosolve and methyl carbitol during the ester interchange of DMT with ethylene glycol and diethylene glycol, respectively. The strongest support for this type of reaction, however, was obtained from kinetic data. Polyesters of low molecular weight with OH group contents ranging from 3 to 0.5 mole/kg were heated at 270°C in sealed tubes for 1–7 hr. The kinetic equation for the proposed reaction is: d[DEG]/dt = k[OH] [ester]. With the aid of one rate constant the formation of DEG in all esters could be described.     

Degradation mechanism of diethylene glycol units in a terephthalate polymer

Diethylene glycol (DEG) is incorporated into poly(ethylene terephthalate) (PET) during industrial synthesis in order to control crystallisation kinetics. DEG is known to be a weak point in the thermal degradation of PET, which is problematic during the recycling of the polymer.Studies on the thermal decomposition of the model polymer poly(diethylene glycol terephthalate) (PDEGT) have been performed using TG, DSC, TVA and spectroscopic techniques. They revealed a degradation behaviour with two distinct steps, where the first step initiates some 100 K below the degradation temperature of PET. The second step is similar to the behaviour of PET.Based on our observations, a new degradation mechanism specific to DEG units is proposed, where random ether groups along the backbone can back-bite and form cyclic oligomers. These cyclic species, containing ether moieties, are evolved at 245 °C and constitute the first of the two steps of degradation observed for PDEGT.     

Rapid crystallization and thermoreversible gelation of poly(ethylene terephthalate) in polymer/oligomer binary system

Poly(ethylene terephthalate) (PET) was rapidly crystallized through thermoreversible gelation in a liquid ethylene glycol oligomer or in epoxy resin. The solutions formed gel rapidly on cooling. Polarized light microscopy and small-angle light scattering showed that these gels contain large, regular PET spherulites. The gels may be formed by two consecutive processes: the phase separation and crystallization, and gelation by formation of a three-dimensional PET network in the oligomer solvents, where the nodes of the network are PET spherulites. The crystallinity of PET recovered from polymer/oligomer gels is near 72% measured by wide-angle X-ray diffraction method, which is about 20% higher than PET samples crystallized by solution crystallization in small molecule solvent, high temperature annealing, and stretching techniques. It takes only a few minutes to form the highly crystalline phase PET in the PET/oligomer system, and the crystallinity of the dried gel is independent of the concentration of the original solution. Excimer-fluoresence and Raman spectroscopic studies indicated that PET recovered from the gels are in an ordered state with few chain entanglements. The entanglement density of the recovered PET recovered from a 20 wt % solution in ethylene glycol oligomer is as low as that of freeze-extracted PET from a 0.5 wt % solution in phenol. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1219–1225, 1998     

Kinetics of poly(ethylene terephthalate) glycolysis by diethylene glycol. Part II: Effect of temperature, catalyst and polymer morphology

The influence of various parameters on the kinetics of poly(ethylene terephthalate) (PET) glycolysis by diethylene glycol (DEG), namely temperature (from 190 to 220 °C), temperature profile, catalysis and PET morphology has been studied.The results showed a strong influence of some experimental conditions (temperature and catalysis) on the mixture evolution during depolymerisation. The temperature study showed a critical temperature between 210 and 220 °C which seems to be the consequence of a better diffusion of DEG in PET, allowing easier reactions in solid phase. The initial morphology of PET scraps does not affect the rates of reactions much, in contrast to the temperature profile which has a great importance: time of PET dissolution at 220 °C is considerably shorter by heating PET and DEG separately at 220 °C before mixing, than by heating a cold mixture of the two reagents to 220 °C.     

Analysis of the 1030-cm−1 band of poly(ethylene terephthalate) fibers using polarized raman microscopy

Polarized Raman spectroscopy was used to analyze uniaxially oriented fibers of poly(ethylene terephthalate) (PET) fibers. The second-order and fourth-order Legendre polynomials of the orientation distribution function of the 1030-cm⁻¹ vibrational band were determined to be zero for samples of low-to-moderate orientation. Because this band was assigned to the gauche conformation of the ethylene glycol unit, the orientation of the gauche configuration of ethylene glycol units in PET for PET of low-to-moderate orientation was random. This was consistent with the assumptions used by Ward and coworkers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 47–52, 2004     

CRYSTALLIZATION BEHAVIOR OF PURE AND ADDITIVE-CONTAINING POLY (ETHYLENE TEREPHTHALATE)

The isothermal crystallization of poly (ethylene terephthalate ) (PET),which is free of catalyst, stabilizer, oligomer and diethylene glycol (DEG), was studied by DSC. The crystallization behaviour of pure PET is different from commercial PET and a reasonable explanation is presented. The influences of catalyst, stabilizer, oligomer and DEG on the crystallization of pure PET were examined. It is shown that catalyst (Manganese acetate)and stabilizer (Triphenyl phosphite) result in an increase of the crystallization rate of PET; on the contrary, DEG and oligomer (cyclotetramer) result in a reduction of the crystallization rate. When catalyst and stabilizer coexist together, both of them promote the crystallization at lower temperature ,only a smaller effect was found at higher temperature, it is evident that metal phosphite is formed between the catalyst and stabilizer at higher temperature.     

Crystallization behavior and morphology of poly(ethylene‐co‐trimethylene terephthalate)s

The melt crystallization behaviors and crystalline structures of poly(ethylene terephthalate) (PET), poly(trimethylene terephthalate), and poly(ethylene‐co‐trimethylene terephthalate) (PETT) were investigated with differential scanning calorimetry (DSC), polarized optical microscopy (POM), and X‐ray diffraction at various crystallization temperatures (T_cs). The PETT copolymers were synthesized via the polycondensation of terephthalate with ethylene glycol and trimethylene glycol (TG) in various compositions. The copolymers with 69.0 mol % or more TG or 31.0 mol % or less TG were crystallizable, but the other copolymers containing 34–56 mol % TG were amorphous. The DSC isothermal results revealed that the addition of a small amount of flexible TG (up to 21 mol %) to the PET structure slightly reduced the formation of three‐dimensional spherulites. A greater TG concentration (91–100%) in the copolyesters changed the crystal growth from two‐dimensional to three‐dimensional. The DSC heating scans after the completion of isothermal crystallization at various T_cs showed three melting endotherms for PET, PETT‐88, PETT‐84, and PETT‐79 and four melting endotherms for PETT‐9 and PETT. The presence of an additional melting endotherm could be attributed to the melting of thinner and imperfect copolyester crystallites. Analyses of the Lauritzen–Hoffman equation demonstrated that PETT‐88 had the highest values of the product of the lateral and folding surface free energies, and this suggested that the addition of small amounts of flexible trimethylene terephthalate segments to PET disturbed chain regularity, thus increasing molecular chain mobility. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4255–4271, 2004     

Organocatalytic depolymerization of poly(ethylene terephthalate)

We describe the organocatalytic depolymerization of poly(ethylene terephthalate) (PET), using a commercially available guanidine catalyst, 1,5,7‐triazabicyclo[4.4.0]dec‐5‐ene (TBD). Postconsumer PET beverage bottles were used and processed with 1.0 mol % (0.7 wt %) of TBD and excess amount of ethylene glycol (EG) at 190 °C for 3.5 hours under atmospheric pressure to give bis(2‐hydroxyethyl) terephthalate (BHET) in 78% isolated yield. The catalyst efficiency was comparable to other metal acetate/alkoxide catalysts that are commonly used for depolymerization of PET. The BHET content in the glycolysis product was subject to the reagent loading. This catalyst influenced the rate of the depolymerization as well as the effective process temperature. We also demonstrated the recycling of the catalyst and the excess EG for more than 5 cycles. Computational and experimental studies showed that both TBD and EG activate PET through hydrogen bond formation/activation to facilitate this reaction. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis,physical characterization,and acetone sorption kinetics in random copolymers of poly(ethylene terephthalate) and poly(ethylene 2,6-naphthalate)

Random copolymers of poly(ethylene terephthalate) (PET) and poly(ethylene 2,6-naphthalate) (PEN) were synthesized by melt condensation. In a series of thin, solvent cast films of varying PEN content, acetone diffusivity and solubility were determined at 35°C and an acetone pressure of 5.4 cm Hg. The kinetics of acetone sorption in the copolymer films are well described by a Fickian model. Both solubility and diffusivity decrease with increasing PEN content. The acetone diffusion coefficient decreases 93% from PET to PET/85PEN, a copolymer in which 85 weight percent of the dimethyl terephthalate in PET has been replace by dimethyl naphthalate 2,6-dicarboxylate. The acetone solubility coefficient in the amorphous regions of the polymer decreases by approximately a factor of two over the same composition range. The glass/rubber transition temperatures of these materials rise monotonically with increasing PEN content. Copolymers containing 20 to 80 wt % PEN are amorphous. Samples with <20% or >80% PEN contain measurable levels of crystallinity. Estimated fractional free volume in the amorphous regions of these samples is lower in the copolymers than in either of the homopolymers. Relative free volume as probed by positron annihilation lifetime spectroscopy (PALS) decreases systematically with increasing PEN content. Acetone diffusion coefficients correlate well with PALS results. Infrared spectroscopy suggests an increase in the fraction of ethylene glycol units in the trans conformation in the amorphous phase as the concentration of PEN in the copolymer increases. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2981–3000, 1998     

End‐group modification of poly(2,6‐dimethyl‐1,4‐phenylene ether) and in situ synthesis of poly(2,6‐dimethyl‐1,4‐phenylene ether)‐b‐poly(ethylene terephthalate) block copolymer

The preparation of poly(2,6‐dimethyl‐1,4‐phenylene ether)‐b‐poly(ethylene terephthalate) block copolymer was performed by the reaction of the 2‐hydroxyethyl modified poly(2,6‐dimethyl‐1,4‐phenylene ether) (PPE‐EtOH) with poly(ethylene terephthalate) (PET) by an in situ process, during the synthesis of the polyester. The yield of the reaction of the 2‐hydroxyethyl functionalized PPE‐EtOH with PET was close to 100%. A significant proportion of the PET‐b‐PPE‐EtOH block copolymer was found to have short PET block. Nevertheless, the copolymer structured in the shape of micelles (20 nm diameter) and very small domains with 50–200 nm diameter, whereas unmodified PPE formed much larger domains (1.5 μm) containing copolymer. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3985–3991, 2008     

In-Situ Formation of BHET/Titanium Compound Nanocomposite and its Catalysis for Polyester

Summary: The tetrabutylorthotitanate (TBOT) was hydrolyzed by H₂O produced during the esterification of pure terephthalic acid (PTA) and ethylene glycol (EG), and the bis(2-hydroxyethyl) terephthalate (BHET)/titanium compound nanocomposite was in-situ formed. The effect of TBOT on the esterification and its product property has been investigated. The results show that the butyl alcohol from the hydrolysis of TBOT is almost distilled out with H₂O and there has no effect on the chemical structure of BHET caused by the introducing of TBOT. A kind of novel titanium compound is manufactured during the esterification under the existence of TBOT, which shows slice-like morphology from SEM micrographs and special XRD pattern with new diffraction peaks between 2-Θ = 6.9° and 10.2°. It is found that the BHET/titanium compound nanocomposite can act as the catalyst of polymerization of poly(ethylene terephthalate) (PET). The PET resins synthesized by in-situ formed catalyst have almost the same physicochemical properties with the commerced resins and have good spinnability.     

Water‐soluble,thermoresponsive, hyperbranched copolymers based on PEG‐methacrylates: Synthesis,characterization, and LCST behavior

A series of water‐soluble thermoresponsive hyperbranched copoly(oligoethylene glycol)s were synthesized by copolymerization of di(ethylene glycol) methacrylate (DEG‐MA) and oligo(ethylene glycol) methacrylate (OEG‐MA, M_w = 475 g/mol), with ethylene glycol dimethacrylate (EGD‐MA) used as the crosslinker, via reversible addition fragmentation chain transfer polymerization. Polymers were characterized by size exclusion chromatography and nuclear magnetic resonance analyses. According to the monomer composition, that is, the ratio of OEG‐MA: DEG‐MA: EGD‐MA, the lower critical solution temperature (LCST) could be tuned from 25 °C to 90 °C. The thermoresponsive properties of these hyperbranched copolymers were studied carefully and compared with their linear analogs. It was found that molecular architecture influences thermoresponsive behavior, with a decrease of around 5–10 °C in the LCST of the hyperbranched polymers compared with the LCST of linear chains. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2783–2792, 2010     

Segmented block copolymers of poly(ethylene glycol) and poly(ethylene terephthalate)

A new series of segmented copolymers were synthesized from poly(ethylene terephthalate) (PET) oligomers and poly(ethylene glycol) (PEG) by a two‐step solution polymerization reaction. PET oligomers were obtained by glycolysis depolymerization. Structural features were defined by infrared and nuclear magnetic resonance (NMR) spectroscopy. The copolymer composition was calculated via ¹H NMR spectroscopy. The content of soft PEG segments was higher than that of hard PET segments. A single glass‐transition temperature was detected for all the synthesized segmented copolymers. This observation was found to be independent of the initial PET‐to‐PEG molar ratio. The molar masses of the copolymers were determined by gel permeation chromatography (GPC). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4448–4457, 2004     

Poly(ethylene terephthalate) reinforced by N,N′‐diphenyl biphenyl‐3,3′,4,4′‐tetracarboxydiimide moieties

Starting with 3,3′,4,4′‐biphenyltetracarboxylic dianhydride and methyl aminobenzoate, we synthesized a novel rodlike imide‐containing monomer, N,N′‐bis[p‐(methoxy carbonyl) phenyl]‐biphenyl‐3,3′,4,4′‐tetracarboxydiimide (BMBI). The polycondensation of BMBI with dimethyl terephthalate and ethylene glycol yielded a series of copoly(ester imide)s based on the BMBI‐modified poly(ethylene terephthalate) (PET) backbone. Compared with PET, these BMBI‐modified polyesters had higher glass‐transition temperatures and higher stiffness and strength. In particular, the poly(ethylene terephthalate imide) PETI‐5, which contained 5 mol % of the imide moieties, had a glass‐transition temperature of 89.9 °C (11 °C higher than the glass‐transition temperature of PET), a tensile modulus of 869.4 MPa (20.2 % higher than that of PET), and a tensile strength of 80.8 MPa (38.8 % higher than that of PET). Therefore, a significant reinforcing effect was observed in these imide‐modified polyesters, and a new approach to higher property polyesters was suggested. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 852–863, 2002; DOI 10.1002/pola.10169     

Synthesis of poly(ester amide)s by the melt polycondensation of semiaromatic polyesters with ethanolamine and their characterization

Semiaromatic poly(ester amide)s (PEAs) were synthesized by the melt polycondensation of ethanolamine (EA) derivatives with dimethyl terephthalate and ethylene glycol in the presence of tetrabutyl titanate as a catalyst, and their crystallization and thermal properties were investigated. The introduction of an amide group into a semiaromatic polyester such as poly(ethylene terephthalate) (PET) produced PEAs (EA-modified PET polymers) with an increase in the melting point. However, these PEAs were found to decompose at a lower temperature than PET on the basis of TGA. Moreover, direct pyrolysis/mass spectrometry measurements suggested that an initial step of the thermal decomposition was a β-CH hydrogen-transfer reaction via asix-member ring transition state at the ester–ethylene–amide unit, at which carbon–oxygen bond scission took place to yield carboxyl and N-vinylamide end groups. Furthermore, molecular orbital calculations using trimer models bis[2-[[4-(methoxycarbonyl)benzoyl]oxy]ethyl]terephthalate, N-[2-[[4-(methoxycarbonyl)benzoyl]oxy]ethyl]-4-[2-[[4-(methoxycarbonyl)benzoyl]oxy]ethyloxycarbonyl]benzamide, and N,N′-bis[2-[[4-(methoxycarbonyl)benzoyl]oxy]ethyl]terephthalamide strongly supported the idea that the β-CH hydrogen-transfer reaction in the thermal decomposition of PEAs might occur more easily at the methylene group next to the amide group in an ester–ethylene–amide unit rather than at the methylene group next to the ester group in an ester–ethylene–ester unit. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2184–2193, 2007     

Poly(ethylene terephthalate) copolymers containing nitroterephthalic units. III. Methanolytic degradation

The methanolytic degradation of poly(ethylene terephthalate) (PET) copolymers containing nitroterephthalic units was investigated. Random poly(ethylene terephthalate‐co‐nitroterephthalate) copolyesters (PETNT) containing 15 and 30 mol % nitrated units were prepared from ethylene glycol and a mixture of dimethyl terephthalate and dimethyl nitroterephthalate. A detailed study of the influence of the nitro group on the methanolytic degradation rate of the nitrated bis(2‐hydroxyethyl) nitroterephthalate (BHENT) model compound in comparison with the nonnitrated bis(2‐hydroxyethyl) terephthalate (BHET) model compound was carried out. The kinetics of the methanolysis of BHENT and BHET were evaluated with high‐performance liquid chromatography and ¹H NMR spectroscopy. BHENT appeared to be much more reactive than BHET. The methanolytic degradation of PET and PETNT copolyesters at 80 °C was followed by changes in the weight and viscosity, gel permeation chromatography, differential scanning calorimetry, scanning electron microscopy, and ¹H and ¹³C NMR spectroscopy. The copolyesters degraded faster than PET, and the degradation increased with the content of nitrated units and occurred preferentially by cleavage of the ester groups placed at the meta position of the nitro group in the nitrated units. For both PET and PETNT copolyesters, an increase in crystallinity accompanied methanolysis. A surface degradation mechanism entailing solubilization of the fragmented polymer and consequent loss of mass was found to operate in the methanolysis of the copolyesters. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2276–2285, 2002     

A new approach of characterizing the hydrolytic degradation of poly(ethylene terephthalate) by MALDI-MS

The hydrolytic degradation of technical poly(ethylene terephthalate) (PET) was investigated by means of different methods such as size-exclusion chromatography (SEC), viscometry, light-scattering, thin-layer chromatography, end-group titration, and matrix-assisted laser desorption/ionization mass spectrometry (MALDI-MS). The long-term degradation was simulated by exposing PET filament yarns to aqueous neutral conditions at 90°C for up to 18 weeks. By means of MALDI-MS and thin-layer chromatography, the formation of different oligomers was obtained during polymer degradation. As expected, an ester scission process was found generating acid terminated oligomers (H-[GT]_m-OH) and T-[GT]_m-OH and ethylene glycol terminated oligomers (H-[GT]_m-G), where G is an ethylene glycol unit and T is a terephthalic acid unit. Additionally, the scission of the ester bonds during the chemical treatment led to a strong decrease in the number of cyclic oligomers ([GT]_m). The occurrence of di-acid terminated species demonstrated a high degree of degradation. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2183–2192, 1997     

Oxygen‐barrier properties of cold‐drawn polyesters

The improvement of oxygen‐barrier properties of glassy polyesters by orientation was examined. Poly(ethylene terephthalate) (PET), poly(ethylene naphthalate), and a copolymer based on PET in which 55 mol % of the terephthalate was replaced with bibenzoate (PET‐BB55) were oriented by constrained uniaxial stretching. In a fairly narrow window of stretching conditions near the glass‐transition temperature, it was possible to achieve uniform extension of the polyesters without crystallization or stress whitening. The processes of orientation and densification correlated with the conformational transformation of glycol linkages from gauche to trans. Oxygen permeability, diffusivity, and solubility decreased with the amount of orientation. A linear relationship between the oxygen solubility and polymer specific volume suggested that the cold‐drawn polyester could be regarded as a one‐phase densified glass. This allowed an analysis of oxygen solubility in accordance with free‐volume concepts of gas permeability in glassy polymers. Orientation was seen as the process of decreasing the amount of excess‐hole free volume and bringing the nonequilibrium polymer glass closer to the equilibrium (zero‐solubility) condition. Cold drawing most effectively reduced the free volume of PET‐BB55. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 862–877, 2002     

Comparative reactivity of glycols in PET glycolysis

The kinetics of poly(ethylene terephthalate) (PET) glycolysis by diethylene glycol (DEG), dipropylene glycol (DPG), glycerol (Gly) and mixtures of these glycols have been studied with two experimental procedures: uncatalysed at 220 °C and catalysed at 190 °C. An experimental device was set up allowing the isothermal kinetics to be monitored. A precise initial reaction time was obtained by separately warming the glycol and the polyester at the temperature of reaction before mixing them.The reactivity order of different glycols varies according to the conditions of temperature and catalysis. Schematically, the global reactivity does depend not only on the chemical reactivity of the glycol but also on its physico-chemical properties: ability to solvate the solid polyesters and polarity of the reaction mixture. Attempts to find synergic effects failed for almost all mixtures, except the mixture DPG + Gly in which the PET is digested more quickly than in pure DPG or Gly.