Biocomposites of plasticized starch reinforced with cellulose crystallites from cottonseed linter

Environmentally friendly starch biocomposites were successfully developed using a colloidal suspension of cottonseed linter cellulose crystallite as a filler to reinforce glycerol plasticized starch (PS). The cellulose crystallites, having lengths of 350 +/- 70 nm and diameters of 40 +/- 8 nm on average, were prepared from cottonseed linters by acid hydrolysis. The dependence of morphology and properties of the PS-based biocomposites on cellulose crystallites content in the range from 0 to 30 wt.-% was investigated by scanning electron microscopy, differential scanning thermal analysis, dynamic mechanical thermal analysis, and measurements of mechanical properties and water absorption. The results indicate that the strong interactions between fillers and between the filler and PS matrix play a key role in reinforcing the resulting composites. The PS/cellulose crystallite composites, conditioned at 50% relative humidity, undergo an increase in both tensile strength and Young's modulus from 2.5 MPa for PS film to 7.8 MPa and from 36 MPa for PS film to 301 MPa. Further, incorporating cottonseed linter cellulose crystallites into PS matrix leads to an improvement in water resistance for the resulting biocomposites. The mechanical behaviors of the starch-based biocomposites as a function of cellulose crystallites content.     

Mechanical and thermal characterization of sisal fiber reinforced polylactic acid composites

The advantages of green composites are including, but not limited to their environmental friendly nature, lightweight, reduction of production energy and costs, and recyclability. This work focuses on the mechanical, thermal, and dynamic mechanical properties of biocomposites. For that purpose, biosourced polymers were used, namely polylactic acid (PLA) and sisal fiber, and biocomposites were extruded and then injection molded with different contents of sisal fibers (5%, 10%, 15%). The results show that the increase of the rate of reinforcement improves the mechanical and dynamic mechanical properties of the biocomposites made. By the increase of the sisal fiber content, the degree of crystallinity of the matrix was increased from 47% to 61%, as sisal fibers were acted as a nucleating agent for the PLA.     

Development and analysis of biodegradable poly(propylene carbonate)/tamarind nut powder composite films

Using biodegradable polypropylene carbonate as the matrix and the tamarind nut powder (TNP) in 5–25?wt% as the filler, the biocomposites were prepared. The biocomposites were characterized by Fourier transform infrared, X-ray diffraction, and thermogravimetric analysis techniques. The distribution of the TNP in the biocomposites was examined by polarized optical microscope. The tensile strength of the biocomposite films was higher than that of the matrix and increased with filler content whereas a reverse trend was observed in % elongation at break. These films with increased tensile strength can be considered for packaging applications.     

Effect of poly (lactic acid)‐graft‐glycidyl methacrylate as a compatibilizer on properties of poly (lactic acid)/banana fiber biocomposites

The main aim of this study was to synthesis of poly (lactic acid) (PLA)‐graft‐glycidyl methacrylate (GMA) as well as its influence on the properties of PLA/banana fiber biocomposites. PLA‐graft‐GMA graft copolymer (GC) was synthesized by melt blending PLA with GMA using benzoyl peroxide and dicumyl peroxide as initiators. Graft copolymerization was confirmed by FTIR and ¹H‐NMR spectroscopic studies. PLA/silane treated banana fiber (SiB) biocomposites with various GC concentrations were prepared by melt blending followed by injection molding techniques. The influence of GC content on the mechanical, thermal and moisture resistance properties of the composite was investigated. The addition of 15 wt% GC content in the biocomposite provided optimum tensile and flexural strength, which is attributed to the greater compatibility between fiber and PLA matrix. The thermal properties of biocomposites have been evaluated using thermogravimetric analysis which provided evidence of improved interfacial adhesion between SiB and PLA by the addition of GC. Additionally, GC enhanced the moisture absorption resistance of biocomposites. These results indicated that GC is indeed a good candidate as a compatibilizing agent to improve the compatibility in PLA/fiber biocomposites. Copyright © 2015 John Wiley & Sons, Ltd.     

Thermal properties of biocomposites

Thermal properties of new biocomposites prepared from modified starch matrix reinforced with natural vegetable fibres were studied. DSC and TG methods were applied to study thermal behaviour of biocomposites. Biocomposites were obtained in the laboratory twin-screw extruder. Two kinds of natural fibres were used, i.e. flax and cellulose in the amount of 0–40 mass%. DSC curves of biocomposites reveal glass transition temperature, attributed to the amorphous nature of the plasticized starch matrix. In general, incorporating natural fibres into modified starch matrix leads to an increase in glass transition temperature. Thermal degradation of modified starch matrix and cellulose reinforced biocomposites proceeds in three steps, whereas the degradation process of flax reinforced biocomposites occurs in two steps. For unreinforced matrix as well as for all biocomposites, regardless of type and amount of reinforcement, the major mass loss is observed at the temperature above 300°C. The increase in thermal stability with introduction of natural fibre is observed for both flax and cellulose reinforced biocomposites.     

Preparation of starch-based biocomposites reinforced with mercerized lignocellulosic fibers: Evaluation of their thermal,morphological, mechanical,and biodegradable properties

In the present paper, starch-based biocomposites have been prepared by reinforcing corn starch matrix with mercerized Abelmoschus esculentus lignocellulosic fibers. The effect of fiber content on mechanical properties of composite was investigated and found that tensile strength, compressive strength, and flexural strength at optimum fiber content were 69.1%, 93.7% and 105.1% increased to that of cross-linked corn starch matrix, respectively. The corn starch matrix and its composites were characterized by Fourier transform infrared spectroscopy (FT-IR), Scanning electron microscopy (SEM), X-ray diffraction (XRD) and thermogravimetric (TGA) analysis. The fiber reinforced composites were found to be highly thermal stable as compared to natural corn starch and cross-linked corn starch matrix. Further, water uptake and biodegradation studies of matrix and composites have also been studied.     

Valorization of olive husk flour as a filler for biocomposites based on poly(3-hydroxybutyrate-co-3-hydroxyvalerate): Effects of silane treatment

The paper deals with the influence of surface treatment of olive husk flour (OHF) by trimethoxyoctadecylsilane (TMOS) on the morphology and physical properties of bio-composites based on poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV). Biocomposites based on PHBV/OHF: 80/20 (w/w) before and after filler treatment were prepared by melt compounding, while the modification of OHF surface by TMOS was performed by thermo-chemical vapor deposition. Scanning electron microscopic observations showed that modification of OHF by TMOS led to homogeneous and finer dispersion of the filler particles in PHBV matrix, indicating improved compatibility between the two components. Further, TGA data revealed an increase in thermal stability of treated PHBV/OHF biocomposites. An increase in the crystalline index determined by DSC was also observed due to the nucleating effect of OHF in the polymer matrix, however more pronounced for the treated biocomposites. The latter exhibited better tensile properties, as confirmed by DMA results, showing higher reinforcing effect of OHF for the treated biocomposites. This study highlighted significant improvements of the properties of PHBV/OHF biocomposites through silane treatment of OHF.     

Silkworm silk/poly(lactic acid) biocomposites: Dynamic mechanical, thermal and biodegradable properties

Silkworm silk/Poly(lactic acid) (silk/PLA) biocomposites with potential for environmental engineering applications were prepared by using melting compound methods. By means of Dynamic mechanical analysis (DMA), Differential scanning calorimetry (DSC), Thermogravimetric analysis (TGA), Coefficient of thermal expansion test, Enzymatic degradation test and Scanning electron microscopy (SEM), the effect of silk fiber on the structural, thermal and dynamic mechanical properties and enzymatic degradation behavior of the PLA matrix was investigated. As silk fiber was incorporated into PLA matrix, the stiffness of the PLA matrix at higher temperature (70-160 °C) was remarkably enhanced and the dimension stability also was improved, but its thermal stability became poorer. Moreover, the presence of silk fibers also significantly enhanced the enzymatic degradation ability of the PLA matrix. The higher the silk fiber content, the more the weight loss.     

PROPERTIES OF THERMO-MOLDED GLUTEN/GLYCEROL/SILICA COMPOSITES

Environmentally friendly thermosetting composites were successfully prepared by conventional blending wheat gluten as matrix,glycerol as plasticizer and silica as filler followed by thermo-molding of the mixture at 120℃.The strong interfacial interaction between silica particles and gluten proteins leaded to an increase in storage modulus and a decrease in loss factor as revealed by dynamic mechanical analysis.The moisture absorption and elongation at break decrease while Young's modulus and tensile stre...     

Thermal characterization and electrical properties of Fe-modified cellulose long fibers and micro crystalline cellulose

Thermal properties of polylactic acid (PLA) filled with Fe-modified cellulose long fibers (CLF) and microcrystalline cellulose (MCC) were studied using thermo gravimetric analysis (TG), differential scanning calorimetry, and dynamic mechanical analysis (DMA). The Fe-modified CLFs and MCCs were compared with unmodified samples to study the effect of modification with Fe on electrical conductivity. Results from TG showed that the degradation temperature was higher for all composites when compared to the pure PLA and that the PLA composites filled with unmodified celluloses resulted in the best thermal stability. No comparable difference was found in glass transition temperature (T _g) and melting temperature (T _m) between pure PLA and Fe-modified and unmodified CLF- and MCC-based PLA biocomposites. DMA results showed that the storage modulus in glassy state was increased for the biocomposites when compared to pure PLA. The results obtained from a femtostat showed that electrical conductivity of Fe-modified CLF and MCC samples were higher than that of unmodified samples, thus indicating that the prepared biocomposites have potential uses where conductive biopolymers are needed. These modified fibers can also be tailored for fiber orientation in a matrix when subjected to a magnetic field.     

Preparation and properties of biocomposites composed of bio‐based epoxy resin,tannic acid,and microfibrillated cellulose

As new bio‐based epoxy resin systems, glycerol polyglycidyl ether (GPE) and sorbitol polyglycidyl ether (SPE) were cured with tannic acid (TA) at various conditions. When the curing conditions were optimized for the improvement of thermal and mechanical properties, the most balanced properties were obtained for the GPE/TA and SPE/TA cured at 160 °C for 2–3 h at the epoxy/hydroxyl ratio of 1/1. The cured SPE/TA had a higher glass transition temperature (T_g) and tensile strength than the cured GPE/TA. Next, biocomposites of GPE/TA and SPE/TA with microfibrillated cellulose (MFC) were prepared by mixing aqueous solution of the epoxy/curing reagent with MFC, and subsequent drying and curing at the optimized condition. For both the GPE/TA/MFC and SPE/TA/MFC biocomposites, T_g and the storage modulus at rubbery plateau region increased with increasing MFC content over the studied range of 3–15 wt %. The tensile strength at 25 °C for GPE/TA/MFC biocomposite with MFC content 10 wt % was 76% higher than that of control GPE/TA, while the tensile modulus was little improved. On the other hand, the tensile strength and modulus of SPE/TA/MFC biocomposite with MFC content 10 wt % were 30 and 55% higher than those of control SPE/TA, respectively. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 425–433, 2010     

Biocomposites based on ramie fibers and poly(L‐lactic acid) (PLLA): morphology and properties

We herein report effects of morphology of PLLA and natural fiber on combination properties of biocomposites based on PLLA and ramie fibers. For this purpose, short ramie fiber (FIB), ramie fabric (FAB), PLLA film (FPLLA), and PLLA powder (PPLLA) were used to investigate the structure–property relationship of PLLA biocomposites with 30 wt% ramie fiber prepared by hot compression molding. It is revealed that mechanical properties of biocomposites are strongly dependent on the morphology of PLLA and FAB. DMA test shows that the improved storage modulus was due to the better dispersion of FIB. DSC and POM tests show that PLLA/FIB biocomposites have the highest spherulite growth rate. TGA test shows that char residue at high temperature is affected by the dispersion of PLLA and ramie fiber. SEM images exhibit the different interfacial adhesion character of FIB and FAB in the PLLA matrix after the ramie fiber treated with alkali and silane. PLLA/FAB biocomposites have not only better anti‐dripping properties when burning but also better aging resistance in UV‐irradiation hydrothermal aging, and which can be attributed to fiber bundle and laminated PLLA biocomposites structure. Copyright © 2010 John Wiley & Sons, Ltd.     

All-cellulose composites from unbleached hardwood kraft pulp reinforced with nanofibrillated cellulose

In the present work, nanofibrillated cellulose (NFC) from bleached eucalyptus pulp was prepared, characterized and used as reinforcement in an unbleached eucalyptus fiber matrix. First, the NFC was fabricated through TEMPO-mediated oxidation and characterized for the degree of polymerization, water retention value, cationic demand and carboxyl content. Intrinsic mechanical properties were also calculated by applying the rule of mixtures, which determines the coupling (f _c) and efficiency factor (η _e) of cellulose nanofibrils within the matrix. The results showed that the average intrinsic tensile strength and Young’s modulus of NFC are estimated to be 6,919 MPa and 161 GPa, respectively. After characterization, the NFC was used as reinforcement in the preparation of biocomposites in the form of paper handsheets, which were physically and mechanically analyzed. The presence of NFC induced an increase in the density of biocomposites and significant enhancement of the mechanical properties as well as an important reduction in porosity. Finally, f _c and η _e were determined from the mean intrinsic properties.     

Moisture Absorption Effects on the Mechanical Properties of Sandwich Biocomposites with Cork Core and Flax/PLA Face Sheets

The aim of this study was to evaluate the moisture absorption behaviour and its influence on the mechanical properties of newly developed sandwich biocomposites with flax fibre-reinforced poly-lactic acid (PLA) face sheets and soft cork as the core material. Three different types of sandwich biocomposite laminates comprised of different layup configurations, namely, non-woven flax/PLA (Sample A), non-woven flax/PLA and cork as core (Sample B) and non-woven flax/paper backing/PLA, cork as core (Sample C), were fabricated. In order to evaluate the influence of moisture ingress on the mechanical properties, the biocomposites were immersed in seawater for a period of 1200 h. The biocomposites (both dry and water immersed) were then subjected to tensile, flexural and low-velocity falling weight impact tests. It was observed from the experimental results that the moisture uptake significantly influenced the mechanical properties of the biocomposites. The presence of the cork and paper in sample C made it more susceptible to water absorption, reaching a value of 34.33%. The presence of cork in the core also has a considerable effect on the mechanical, as well as energy dissipation, behaviours. The results of sample A exhibited improved mechanical performance in both dry and wet conditions compared to samples B and C. Sample A exhibits 32.6% more tensile strength and 81.4% more flexural strength in dry conditions than that in sample C. The scanning electron microscopy (SEM) and X-ray micro-CT images revealed that the failure modes observed are a combination of matrix cracking, core crushing and face core debonding. The results from this study suggest that flax/PLA sandwich biocomposites can be used in various lightweight applications with improved environmental benefits.     

Topochemical acetylation of cellulose nanopaper structures for biocomposites: mechanisms for reduced water vapour sorption

Moisture sorption decreases dimensional stability and mechanical properties of polymer matrix biocomposites based on plant fibers. Cellulose nanofiber reinforcement may offer advantages in this respect. Here, wood-based nanofibrillated cellulose (NFC) and bacterial cellulose (BC) nanopaper structures, with different specific surface area (SSA), ranging from 0.03 to 173.3 m²/g, were topochemically acetylated and characterized by ATR-FTIR, XRD, solid-state CP/MAS ¹³C-NMR and moisture sorption studies. Polymer matrix nanocomposites based on NFC were also prepared as demonstrators. The surface degree of substitution (surface-DS) of the acetylated cellulose nanofibers is a key parameter, which increased with increasing SSA. Successful topochemical acetylation was confirmed and significantly reduced the moisture sorption in nanopaper structures, especially at RH = 53 %. BC nanopaper sorbed less moisture than the NFC counterpart, and mechanisms are discussed. Topochemical NFC nanopaper acetylation can be used to prepare moisture-stable nanocellulose biocomposites.     

Effects of Rice Straw Powder (RSP) Size and Pretreatment on Properties of FDM 3D-Printed RSP/Poly(lactic acid) Biocomposites

To develop a new kind of environment-friendly composite filament for fused deposition modeling (FDM) 3D printing, rice straw powder (RSP)/poly(lactic acid) (PLA) biocomposites were FDM-3D-printed, and the effects of the particle size and pretreatment of RSP on the properties of RSP/PLA biocomposites were investigated. The results indicated that the 120-mesh RSP/PLA biocomposites (named 120#RSP/PLA) showed better performance than RSP/PLA biocomposites prepared with other RSP sizes. Infrared results showed that pretreatment of RSP by different methods was successful, and scanning electron microscopy indicated that composites prepared after pretreatment exhibited good interfacial compatibility due to a preferable binding force between fiber and matrix. When RSP was synergistically pretreated by alkaline and ultrasound, the composite exhibited a high tensile strength, tensile modulus, flexural strength, and flexural modulus of 58.59, 568.68, 90.32, and 3218.12 MPa, respectively, reflecting an increase of 31.19%, 16.48%, 18.75%, and 25.27%, respectively, compared with unmodified 120#RSP/PLA. Pretreatment of RSP also improved the thermal stability and hydrophobic properties, while reducing the water absorption of 120#RSP/PLA. This work is believed to provide highlights of the development of cost-effective biocomposite filaments and improvement of the properties of FDM parts.     

乙酰化淀粉的塑化和性能研究

以乙酰化改性淀粉为基体,甘油为增塑剂,利用哈克旋转流变仪密炼制备热塑性乙酰化淀粉.实验结果表明制备热塑性乙酰化淀粉的甘油/乙酰化淀粉配比应大于30/100(W/W),且随甘油含量增加,热塑性乙酰化淀粉的脆性降低.动态机械热分析(DMTA)显示热塑性乙酰化淀粉包含富甘油和富淀粉两相,乙酰化淀粉和甘油为部分互溶.流变学分析显示淀粉分子间作用力非常强,表现为类固态行为.同时本文对材料的热稳定性进行了初步研究.     

Efficient barrier properties of mechanically enhanced agro-extracted cellulosic biocomposites

The objective of this work was to prepare the mechanically stable hydrophobic biocomposites by incorporating the cellulose fibers into the polymer matrices for their applications in biomedical and food packaging. Herein, two different types of biocomposites were prepared by mixing polylactic acid (PLA) and polyhydroxybutyrate (PHB) with the agro-extracted cellulose, separately at 170 °C. The influence of the cellulose fibers on the thermal, mechanical, and barrier properties of polymer matrices (PLA and PHB) was observed. With an increase in the cellulose content in PLA and PHB, the tensile strength of the biocomposite materials significantly improved with the enhancement of 24.45% and 32.08%, respectively, compared with the pure PLA and PHB. Furthermore, a decrease of 74.16% and 73.49% in the water vapor transmission rate and oxygen transmission rate, respectively, was observed for cellulose/PHB biocomposites. This study highlights that adding cellulose fibers significantly improves the mechanical and the barrier properties of PLA and PHB, suggesting their biocomposites for use in biodegradable polymer industries.     

Thermal degradation and fire resistance of unsaturated polyester, modified acrylic resins and their composites with natural fibres

The thermal degradation and fire resistance of different natural fibre composites were studied. Unsaturated polyester (UP) and modified acrylic resins (Modar) were used as matrix composites. The smoke emission of the materials was also analysed, as well as, the performance against the fire of the biocomposites and glass reinforced composites was compared. Thermal degradation indicated that the Modar matrix composites were more resistant to temperature than the composites with UP matrix. Flax fibre, due to their low lignin content, exhibit the best thermal resistance among the natural fibres studied.From the results obtained about the thermal and fire resistance of the composites it is possible to conclude that the flax fibre seems to be the most adequate to be used, due to the long time to ignition and the long period prior to reach the flashover. On the other hand, the jute fibre composites showed a short duration but a quick growing fire with the lowest smoke emission. The low smoke is an important advantage, which reduces one of the main hazards of fire.     

Flammability Tests and Investigations of Properties of Lignin-Containing Polymer Composites Based on Acrylates

In this paper flammability tests and detailed investigations of lignin-containing polymer composites’ properties are presented. Composites were obtained using bisphenol A glycerolate (1 glycerol/phenol) diacrylate (BPA.GDA), ethylene glycol dimethacrylate (EGDMA), and kraft lignin (lignin alkali, L) during UV curing. In order to evaluate the influence of lignin modification and the addition of flame retardant compounds on the thermal resistance of the obtained biocomposites, flammability tests have been conducted. After the modification with phosphoric acid (V) lignin, as well as diethyl vinylphosphonate, were used as flame retardant additives. The changes in the chemical structures (ATR-FTIR), as well as the influence of the different additives on the hardness, thermal (TG) and mechanical properties were discussed in detail. The samples after the flammability test were also studied to assess their thermal destruction.