Ultrasonic assisted dyeing: Dyeing of acrylic fabrics C.I. Astrazon Basic Red 5BL 200%

The dyeing of acrylic fabrics using C.I. Astrazon Basic Red 5BL 200% has been studied with both conventional and ultrasonic techniques. The effect of dye concentration, dye bath pH, ultrasonic power, dyeing time and temperature were studied and the resulting shades obtained by dyeing with both techniques were compared. Colour strength values obtained were found to be higher with ultrasonic than with conventional heating. The results of fastness properties of the dyed fabrics were studied. X-ray and Scanning Electron Microscope SEM were carried out on dyed samples using both methods of dyeing to find out an explanation for the better dyeability of acrylic fabrics with (US) method. Dyeing kinetics of acrylic fabrics using C.I. Astrazon Basic Red 5BL 200% using conventional and ultrasonic conditions were compared. The time/dye-uptake isotherms are revealing the enhanced dye-uptake in the second phase of dyeing. The values of dyeing rate constant, half-time of dyeing and standard affinity and ultrasonic efficiency have been calculated and discussed.     

Ultrasound assisted copolymerization of acrylonitrile with N-amino phenyl maleimides and N-amino phenyl 2,3 dimethyl maleimides

The N-amino phenyl maleimide (N-APhM) and N-amino phenyl 2,3 dimethyl maleimide (N-APhDiMeM) derivatives were prepared by the condensation of phenyl hydrazine with maleic anhydride and 2,3 dimethyl maleic anhydride respectively. (13)C NMR spectroscopy proved the formation of the symmetric amino maleimide structure and not the pyridazinone or aminoisomaleimides. The copolymerization of acrylonitrile with the (N-APhM) and (N-APhDiMeM) were prepared using ultrasound. The thermal behavior of the prepared copolymers, under nitrogen atmosphere, was investigated using thermogravimetry (TG) techniques. The dyeing of the copolymers formed has been studied using both conventional and ultrasonic techniques. The effect of dye bath pH, ultrasonic power, dyeing time and temperature were studied. Color strength values obtained were found to be higher using ultrasound than with conventional heating. The results of fastness properties of the dyed copolymers were also studied.     

Studies on the use of power ultrasound in leather dyeing

Uses of power ultrasound for acceleration/performing the chemical as well as physical processes are gaining importance. In conventional leather processing, the diffusion of chemicals through the pores of the skin/hide is achieved by the mechanical agitation caused by the paddle or drumming action. In this work, the use of power ultrasound in the dyeing of leather has been studied with the aim to improve the exhaustion of dye for a given processing time, to reduce the dyeing time and to improve the quality of dyed leather. The effect of power ultrasound in the dyeing of full chrome cow crust leather in a stationary condition is compared with dyeing in the absence of ultrasound as a control experiment both in a stationary as well as conventional drumming condition. An ultrasonic cleaner (150 W and 33 kHz) was used for the experiments. Actual power dissipated into the system was calculated from the calorimetric measurement. Experiments were carried out with variation in type of dye, amount of dye offer, temperature and time. The results show that there is a significant improvement in the percentage exhaustion of dye due to the presence of ultrasound, when compared to dyeing in absence of ultrasound. Experiments on equilibrium dye uptake carried out with or without ultrasound suggest that ultrasound help to improve the kinetics of leather dyeing. The results indicate that leathers dyed in presence of ultrasound have higher colour values, better dye penetration and fastness properties compared to control leathers. The physical testing results show that strength properties of the dyed leathers are not affected due to the application of ultrasound under the given process conditions. Apparent diffusion coefficient during the initial stage of dyeing process, both in presence and in absence of ultrasound was calculated. The values show that ultrasound helps in improving the apparent diffusion coefficient more for the difficult dyeing conditions such as in the case of metal-complex dyes having bigger aggregate size compared to less difficult dyeing conditions.     

Cold Pad-Batch dyeing method for cotton fabric dyeing with reactive dyes using ultrasonic energy

Reactive dyes are vastly used in dyeing and printing of cotton fibre. These dyes have a distinctive reactive nature due to active groups which form covalent bonds with -OH groups of cotton through substitution and/or addition mechanism. Among many methods used for dyeing cotton with reactive dyes, the Cold Pad Batch (CPB) method is relatively more environment friendly due to high dye fixation and non requirement of thermal energy. The dyed fabric production rate is low due to requirement of at least twelve hours batching time for dye fixation. The proposed CPB method for dyeing cotton involves ultrasonic energy resulting into a one third decrease in batching time. The dyeing of cotton fibre was carried out with CI reactive red 195 and CI reactive black 5 by conventional and ultrasonic (US) method. The study showed that the use of ultrasonic energy not only shortens the batching time but the alkalis concentrations can considerably be reduced. In this case, the colour strength (K/S) and dye fixation (%F) also enhances without any adverse effect on colour fastness of the dyed fabric. The appearance of dyed fibre surface using scanning electron microscope (SEM) showed relative straightening of fibre convolutions and significant swelling of the fibre upon ultrasonic application. The total colour difference values ΔE (CMC) for the proposed method, were found within close proximity to the conventionally dyed sample.     

Ecofriendly laccase–hydrogen peroxide/ultrasound-assisted bleaching of linen fabrics and its influence on dyeing efficiency

This study evaluates the bleaching efficiency of enzymatically scoured linen fabrics using a combined laccase–hydrogen peroxide bleaching process with and without ultrasonic energy, with the goal of obtaining fabrics with high whiteness levels, well preserved tensile strength and higher dye uptake. The effect of the laccase enzyme and the combined laccase–hydrogen peroxide bleaching process with and without ultrasound has been investigated with regard to whiteness value, tensile strength, dyeing efficiency and dyeing kinetics using both reactive and cationic dyes. The bleached linen fabrics were characterized using X-ray diffraction and by measuring tensile strength and lightness. The dyeing efficiency and kinetics were characterized by measuring dye uptake and colour fastness. The results indicated that ultrasound was an effective technique in the combined laccase–hydrogen peroxide bleaching process of linen fabrics. The whiteness values expressed as lightness of linen fabrics is enhanced by using ultrasonic energy. The measured colour strength values were found to be slightly better for combined laccase–hydrogen peroxide/ultrasound-assisted bleached fabrics than for combined laccase–hydrogen peroxide for both reactive and cationic dyes. The fastness properties of the fabrics dyed with reactive dye were better than those obtained when using cationic dye. The time/dye uptake isotherms were also enhanced when using combined laccase–hydrogen peroxide/ultrasound-assisted bleached fabric, which confirms the efficiency of ultrasound in the combined oxidative bleaching process. The dyeing rate constant, half-time of dyeing and dyeing efficiency have been calculated and discussed.     

Investigation into dyeing acceleration efficiency of ultrasound energy

The acceleration efficiency of ultrasound was investigated by different application of ultrasound during dyeing process in an ultrasound cleaner. Actual energy dissipated into the dyeing bath was measured to ensure the formation of ultrasound cavatiation. The experimental findings showed ultrasound pretreatment could improve slightly the dye exhaustion and fixation, but failed to improve fastness of dyed fabrics. Obvious enhancement effects on dye exhaustion and fixation were achieved in continuous and intermittent ultrasound dyeing processes, and slight improvement effects on some fastness properties of fabrics dyed in ultrasound fields were observed. A comparison of the efficiencies in two ultrasound dyeing processes revealed the dyeing process in intermittent ultrasound field would benefit to making full use of ultrasound energy.     

Ultrasound for low temperature dyeing of wool with acid dye

The possibility of reducing the temperature of conventional wool dyeing with an acid levelling dye using ultrasound was studied in order to reach exhaustion values comparable to those obtained with the standard procedure at 98 °C, obtaining dyed samples of good quality. The aim was to develop a laboratory method that could be transferred at industrial level, reducing both the energy consumption and fiber damage caused by the prolonged exposure to high temperature without the use of polluting auxiliary agents.Dyeings of wool fabrics were carried out in the temperature range between 60 °C and 80 °C using either mechanical or ultrasound agitation of the bath and coupling the two methods to compare the results. For each dyeing, the exhaustion curves of the dye bath were determined and the better results of dyeing kinetics were obtained with ultrasound coupled with mechanical stirring. Hence the corresponding half dyeing times, absorption rate constants according to Cegarra-Puente modified equation and ultrasonic efficiency were calculated in comparison with mechanical stirring alone. In the presence of ultrasound the absorption rate constants increased by at least 50%, at each temperature, confirming the synergic effect of sonication on the dyeing kinetics. Moreover the apparent activation energies were also evaluated and the positive effect of ultrasound was ascribed to the pre-exponential factor of the Arrhenius equation. It was also shown that the effect of ultrasound at 60 °C was just on the dye bath, practically unaffecting the wool fiber surface, as confirmed by the results of SEM analysis.Finally, fastness tests to rubbing and domestic laundering yielded good values for samples dyed in ultrasound assisted process even at the lower temperature. These results suggest the possibility, thanks to the use of ultrasound, to obtain a well equalized dyeing on wool working yet at 60 °C, a temperature process strongly lower than 98 °C, currently used in industry, which damages the mechanical properties of the fibers.     

Ultrasonic preparation of cationic cotton and its application in ultrasonic natural dyeing

Cationization of cotton fabric was conferred by the sonicator reaction of cellulose with bromoacetyl bromide, followed by substitution of the terminal bromo groups by triethylamine. Experiments showed that the optimal volume of bromoacetyl bromide necessary to succeed the first stage was 0.4 mL. The order of weight gain for various processes indicates, ultrasound, 25 kHz > ultrasound, 40 kHz > mechanical stirring. Also, for the second stage the order of nitrogen contents indicates ultrasound, 25 kHz > ultrasound, 40 kHz > mechanical stirring. The structures of both untreated and cationic fibres were investigated by FTIR spectroscopy. Modified cotton fabric was subsequently dyed in both conventional and ultrasonic techniques with isosalipurposide dye isolated from Acacia cyanophylla yellow flowers. The effect of dye bath pH, ultrasonic power and frequency, dyeing time and temperature were studied and the order of K/S values indicates ultrasound, 25 kHz > ultrasound, 40 kHz > CH. ultrasound was also found to enhance the dye uptake and the overall fastness properties. Analysis of the sorption isotherms of isosalipurposide dye on cationic cotton fabric shows that the Languimir isotherm equation is best able to correlate the data.     

Ultrasound assisted enhancement in natural dye extraction from beetroot for industrial applications and natural dyeing of leather

There is a growing demand for eco-friendly/non-toxic colorants, specifically for health sensitive applications such as coloration of food and dyeing of child textile/leather garments. Recently, dyes derived from natural sources for these applications have emerged as an important alternative to potentially harmful synthetic dyes and pose need for suitable effective extraction methodologies. The present paper focus on the influence of process parameters for ultrasound assisted leaching of coloring matter from plant materials. In the present work, extraction of natural dye from beetroot using ultrasound has been studied and compared with static/magnetic stirring as a control process at 45 °C. The influence of process parameters on the extraction efficiency such as ultrasonic output power, time, pulse mode, effect of solvent system and amount of beetroot has been studied. The use of ultrasound is found to have significant improvement in the extraction efficiency of colorant obtained from beetroot. Based on the experiments it has been found that a mixture of 1:1 ethanol–water with 80 W ultrasonic power for 3 h contact time provided better yield and extraction efficiency. Pulse mode operation may be useful in reducing electrical energy consumption in the extraction process. The effect of the amount of beetroot used in relation to extraction efficiency has also been studied. Two-stage extraction has been studied and found to be beneficial for improving the yield for higher amounts of beetroot. Significant 8% enhancement in % yield of colorant has been achieved with ultrasound, 80 W as compared to MS process both using 1:1 ethanol–water. The coloring ability of extracted beet dye has been tested on substrates such as leather and paper and found to be suitable for dyeing. Ultrasound is also found to be beneficial in natural dyeing of leather with improved rate of exhaustion. Both the dyed substrates have better color values for ultrasonic beet extract as inferred from reflectance measurement. Therefore, the present study clearly offers efficient extraction methodology from natural dye resources such as beetroot with ultrasound even dispensing with external heating. Thereby, also making eco-friendly non-toxic dyeing of fibrous substances a potential viable option.     

Ultrasound energy to accelerate dye uptake and dye–fiber interaction of reactive dye on knitted cotton fabric at low temperatures

Acoustic cavitation formed due to propagation of ultrasound wave inside a dye bath was successfully used to dye cotton fabric with a reactive dye at lower temperatures. The energy input to the system during sonication was 0.7 W/cm². This was within the energy range that contributes towards forming cavitation during ultra-sonication. The influence of ultrasound treatment on dye particle size and fiber morphology is discussed. Particle size analysis of the dye bath revealed ultra-sonication energy was capable of de-agglomeration of hydrolyzed dye molecules during dyeing. SEM micrograph and AFM topographical image of the fiber surface revealed fiber morphology remains unchanged after the sonication. The study was extended in understanding the contribution of ultrasound method of dyeing towards achieving good color strength on the fabric, compared to the normal heating method of dyeing. Study showed color strength obtained using ultra sound method of dyeing is higher compared to normal heating dyeing. Ultrasound energy was able to achieve the good color strength on cotton fabric at very low temperature such as 30 °C, which was approximately 230% more than the color strength achieved in normal heating method of dyeing. This indicates that energy input to the system using ultrasound was capable of acting as an effective alternative method of dyeing knitted cotton fabrics with reactive dye.     

Effects of ultrasonic energy on dyeing of polyamide (microfibre)/Lycra blends

Although ultrasonic energy is widely used cleaning and degreasing of parts and assemblies in automotive and other industries, the use of ultrasonic energy in an industrial scale for textile washing is very new. This is due to the complexity of controlling the combination of chemical and mechanical effects, whereas with degreasing of machine parts only the mechanical effects is applied. The use of ultrasonic energy in dyeing PA/Lycra fabrics with reactive dyes has been studied spectrophotometrically in this work. PA/Lycra (85/15) blends have been dyed using conventional and ultrasonic dyeing techniques with three reactive dyes containing different chromophore and reactive groups. The dyeing carried out conventionally and by the use of ultrasonic techniques. The results were compared in terms of percentage exhaustion; total dye transferred to the washing bath after dyeing and the fastness properties.     

Establishing an ultrasound-assisted activated peroxide system for efficient and sustainable scouring-bleaching of cotton/spandex fabric

This study presents a high-efficient and cost-effective ultrasound-assisted strategy for one-bath one-step scouring and bleaching of cotton/spandex fabric using sodium percarbonate (SPC) and tetraacetylenediamine (TAED) couple. SPC plays both roles of pH regulator and H₂O₂ donor to initiate the peracetic acid (PAA) release from TAED. The significance and interaction effects of operating parameters (TAED concentration, temperature and time) on the WI (Whiteness Index) of fabrics were investigated through a central composite design. The bleaching mechanism was studied by exploring the relationship between WI and PAA and hydroxyl radical (HO·) concentrations. The mechanical and dyeing performances of treated fabrics were also evaluated. Results show that temperature exerted a significant impact on WI followed by TAED concentration and time. The PAA concentration decreased and HO· concentration increased upon the temperature rise. Both PAA and HO· were significant to upgrade WI and ultrasound was effective in enhancing their bleaching efficiency. The fabric treated only with 15 mmol/L TAED and 10 mmol/L SPC at 40 °C for 40 min under ultrasound could achieve a WI of 68.6 (43% higher than greige fabric), which was almost equivalent to that of the fabric treated at 60 °C without ultrasound. This verifies the contribution of ultrasound technology in reducing bleaching temperature for energy-saving purpose. Moreover, the treated fabric displayed less than 5% tensile strength loss, having a marginal impact on the apparel performance. The wettability of fabric was greatly improved leading to a good dyeing performance. Encouraging results demonstrate the high efficiency of the ultrasound-assisted pre-treatment process of cotton/spandex fabric, which contributes to the sustainable production of textiles.     

染色温度对叶绿素铜钠盐上染蚕丝织物的影响

研究了染色温度对叶绿素铜钠盐上染蚕丝织物的上染速率、染色织物颜色特征值及色牢度的影响。结果表明,在40—90℃染色温度范围内,当温度为70℃时,叶绿素铜钠盐上染蚕丝初期上染速率、平衡上染率均最大,染色蚕丝织物最为深绿;叶绿素铜钠盐染色蚕丝织物具有很好的耐洗和耐摩擦牢度（4级及以上）,但其耐日光色牢度较差（2—3级）;提高染色温度、延长染色时间对染色蚕丝织物的耐日光色牢度没有明显影响。叶绿素铜钠盐染色蚕丝织物适宜制作高档的居家服饰。     

Ultrasound-assisted dyeing of cellulose acetate

The possibility of reducing the use of auxiliaries in conventional cellulose acetate dyeing with Disperse Red 50 using ultrasound technique was studied as an alternative to the standard procedure. Dyeing of cellulose acetate yarn was carried out by using either mechanical agitation alone, with and without auxiliaries, or coupling mechanical and ultrasound agitation in the bath where the temperature range was maintained between 60 and 80 °C.The best results of dyeing kinetics were obtained with ultrasound coupled with mechanical agitation without auxiliaries (90% of bath exhaustion value at 80 °C). Hence the corresponding half dyeing times, absorption rate constants according to Cegarra–Puente modified equation and ultrasound efficiency were calculated confirming the synergic effect of sonication on the dyeing kinetics. Moreover the apparent activation energies were also evaluated and the positive effect of ultrasound added to mechanical agitation was evidenced by the lower value (48 kJ/mol) in comparison with 112 and 169 kJ/mol for mechanical stirring alone with auxiliaries and without, respectively.Finally, the fastness tests gave good values for samples dyed with ultrasound technique even without auxiliaries. Moreover color measurements on dyed yarns showed that the color yield obtained by ultrasound-assisted dyeing at 80 °C of cellulose acetate without using additional chemicals into the dye bath reached the same value yielded by mechanical agitation, but with remarkably shorter time.     

Ultrasonic dyeing of cellulose nanofibers

Textile dyeing assisted by ultrasonic energy has attained a greater interest in recent years. We report ultrasonic dyeing of nanofibers for the very first time. We chose cellulose nanofibers and dyed with two reactive dyes, CI reactive black 5 and CI reactive red 195. The cellulose nanofibers were prepared by electrospinning of cellulose acetate (CA) followed by deacetylation. The FTIR results confirmed complete conversion of CA into cellulose nanofibers. Dyeing parameters optimized were dyeing temperature, dyeing time and dye concentrations for each class of the dye used. Results revealed that the ultrasonic dyeing produced higher color yield (K/S values) than the conventional dyeing. The color fastness test results depicted good dye fixation. SEM analysis evidenced that ultrasonic energy during dyeing do not affect surface morphology of nanofibers. The results conclude successful dyeing of cellulose nanofibers using ultrasonic energy with better color yield and color fastness results than conventional dyeing.     

Use of ultrasonic energy for intensification of the bio-preparation of greige cotton

Raw unscoured cotton contains approximately 90% cellulose and various noncellulosic impurities such as waxes, pectins, proteins, and fats. To remove these hydrophobic noncellulosics and produce a highly absorbent fiber that can be dyed and finished uniformly, the greige cotton is traditionally processed with relatively harsh and environmentally unfriendly chemicals. New bio-preparation processes that utilize highly specific enzymes instead of conventional organic/inorganic chemicals are becoming increasingly popular in the textile industry. The major shortcoming of this new technology is that the processing time is much longer than the conventional method. This limitation was overcome by use of ultrasound energy in combination with enzyme processing. The combined enzyme/ultrasound bio-preparation of greige cotton offers significant advantages such as less consumption of expensive enzymes, shorter processing time, better uniformity of treatment and a notable decrease in the amount and toxicity of the resulting textile wastewater effluents.     

Combined ultrasound-laccase assisted bleaching of cotton

This study evaluates the potential of using ultrasound to enhance the bleaching efficiency of laccase enzyme on cotton fabrics. Ultrasound of low intensity (7W) and relatively short reaction time (30 min) seems to act in a synergistic way with the enzyme in the oxidation/removal of the natural colouring matter of cotton. The increased bleaching effect could be attributed to improved diffusion of the enzyme from the liquid phase to the fibres surface and throughout the textile structure. On the other hand inactivation of the laccase occurred increasing the intensity of the ultrasound. However, at the ultrasound power applied in the bleaching experiments the loss of enzyme activity was not significant enough to justify the use stabilizer such as polyvinyl alcohol. Furthermore, the polyvinyl alcohol appears to be a substrate for the laccase.     

Hydrophobization of cotton fabric by Gliding Arc plasma discharge

The surface modification in order to obtain hydrophobic cotton fabrics was carried out using air/HMDSO Gliding Arc plasma discharge. The dependence of the surface wettability on used process parameters, such as air flow, sample distance and treatment time were investigated. The wettability of cotton fabrics was evaluated by the drop test method by measuring the time of droplet absorption and water contact angle (WCA). The changes in the surface morphology were examined by optical microscopy and scanning electron microscopy (SEM). The treated hydrophobic fabrics were subjected to the analysis of chemical composition of the applied coatings using the ATR-FTIR spectroscopy. Hydrophobic cotton fabrics were obtained, especially with a high resistance to static wetting. In addition, the treated cotton fabrics were tested using a spray test measurement and were subjected to multiple washing.     

Polyester Fabric’s Fluorescent Dyeing in Supercritical Carbon Dioxide and its Fluorescence Imaging

As one of the most important coumarin-like dyes, disperse fluorescent Yellow 82 exhibits exceptionally large two-photon effects. Here, it was firstly introduced into the supercritical CO₂ dyeing polyester fabrics in this work. Results of the present work showed that the dyeing parameters such as the dyeing time, pressure and temperature had remarkable influences on the color strength of fabrics. The optimized dyeing condition in supercritical CO₂ dyeing has been proposed that the dyeing time was 60 min; the pressure was 25 MPa and the temperature was 120 °C. As a result, acceptable products were obtained with the wash and rub fastness rating at 5 or 4–5. The polyester fabrics dyed with fluorescent dyes can be satisfied for the requirement of manufacturing warning clothing. Importantly, the confocal microscopy imaging technology was successfully introduced into textile fields to observe the distribution and fluorescence intensity of disperse fluorescent Yellow 82 on polyester fabrics. As far as we know, this is the first report about supercritical CO₂ dyeing polyester fabrics based on disperse fluorescent dyes. It will be very helpful for the further design of new fluorescent functional dyes suitable for supercritical CO₂ dyeing technique.     

Ultrasonic pilot-scale reactor for enzymatic bleaching of cotton fabrics

The potential of ultrasound-assisted technology has been demonstrated by several laboratory scale studies. However, their successful industrial scaling-up is still a challenge due to the limited pilot and commercial sonochemical reactors. In this work, a pilot reactor for laccase-hydrogen peroxide cotton bleaching assisted by ultrasound was scaled-up. For this purpose, an existing dyeing machine was transformed and adapted by including piezoelectric ultrasonic devices. Laboratory experiments demonstrated that both low frequency, high power (22 kHz, 2100 W) and high frequency, low power ultrasounds (850 kHz, 400 W) were required to achieve satisfactory results. Standard half (4 g/L H₂O₂ at 90 °C for 60 min) and optical (8 g/L H₂O₂ at 103 °C for 40 min) cotton bleaching processes were used as references. Two sequential stages were established for cotton bleaching: (1) laccase pretreatment assisted by high frequency ultrasound (850 kHz, 400 W) and (2) bleaching using high power ultrasound (22 kHz, 2100 W). When compared with conventional methods, combined laccase-hydrogen peroxide cotton bleaching with ultrasound energy improved the whitening effectiveness. Subsequently, less energy (temperature) and chemicals (hydrogen peroxide) were needed for cotton bleaching thus resulting in costs reduction. This technology allowed the combination of enzyme and hydrogen peroxide treatment in a continuous process. The developed pilot-scale reactor offers an enhancement of the cotton bleaching process with lower environmental impact as well as a better performance of further finishing operations.