A Study of Large Plastic Deformations in Dual Phase Steel Using Digital Image Correlation and FE Analysis

Large plastic deformation in sheets made of dual phase steel DP800 is studied experimentally and numerically. Shear testing is applied to obtain large plastic strains in sheet metals without strain localisation. In the experiments, full-field displacement measurements are carried out by means of digital image correlation, and based on these measurements the strain field of the deformed specimen is calculated. In the numerical analyses, an elastoplastic constitutive model with isotropic hardening and the Cockcroft–Latham fracture criterion is adopted to predict the observed behaviour. The strain hardening parameters are obtained from a standard uniaxial tensile test for small and moderate strains, while the shear test is used to determine the strain hardening for large strains and to calibrate the fracture criterion. Finite Element (FE) calculations with shell and brick elements are performed using the non-linear FE code LS–DYNA. The local strains in the shear zone and the nominal shear stress-elongation characteristics obtained by experiments and FE simulations are compared, and, in general, good agreement is obtained. It is demonstrated how the strain hardening at large strains and the Cockcroft–Latham fracture criterion can be calibrated from the in-plane shear test with the aid of non-linear FE analyses. An erratum to this article can be found at     

激光金属沉积GH4169在不同应变率下的剪切特性及破坏机理研究

为了能在传统的分离式Hopkinson压杆上准确可靠地测试激光金属沉积GH4169的动态剪切特性，基于数值模拟方法对比分析了三种不同动态剪切试样形式及尺寸对剪切区应力分布的影响，结果表明:经过尺寸优化后的双剪切试样的剪切区剪应力占主导地位，可实现近似纯剪切的动态剪切实验。利用此试样形式，系统测试了不同取向（扫描方向、沉积方向）的LMD GH4169试样在不同应变率下的剪切应力应变曲线，并对破坏后试样进行了SEM分析观察。结果表明:(1) 本文中选用的试样形式剪切纯度高，应力沿剪切区宽度厚度分布均匀，可以更好地得到材料的动态剪切特性；(2) 对实验所得剪应力-剪应变曲线进行分析，发现本材料在扫描路径方向和沉积方向并没有表现出明显的各向异性，但随着应变率的增加，具有明显的应变率强化效应；将单轴压缩和动态剪切应力应变曲线同时转换为等效应力应变曲线，对比证实了试样形式能很好反应材料的剪切特性；(3) 通过对LMD GH4169剪切变形破坏试样的微观分析发现，随着应变率升高，断口韧窝尺寸和深度减小，韧性降低，在更小的变形量下容易剪切失效。初始微观缺陷容易导致材料的动态剪切破坏。     

A shear-compression specimen for large strain testing

A new specimen geometry, the shear-compression specimen (SCS), has been developed for large strain testing of materials. The specimen consists of a cylinder in which two diametrically opposed slots are machined at 45° with respect to the longitudinal axis, thus forming the test gage section. The specimen was analyzed numerically for two representative material models, and various gage geometries. This study shows that the stress (strain) state in the gage, is three-dimensional rather than simple shear as would be commonly assumed. Yet, the dominant deformation mode in the gage section is shear, and the stresses and strains are rather uniform. Simple relations were developed and assessed to relate the equivalent true stress and equivalent true plastic strain to the applied loads and displacements. The specimen was further validated through experiments carried out on OFHC copper, by comparing results obtained with the SCS to those obtained with compression cylinders. The SCS allows to investigate a large range of strain rates, from the quasi-static regime, through intermediate strain rates (1–100 s⁻¹), up to very high strain rates (2×10⁴s⁻¹ in the present case).     

Numerical validation of the shear compression specimen. Part I: Quasi-static large strain testing

The shear compression specimen (SCS), which is used for large strain testing, is thoroughly investigated numerically using three-dimensional elastoplastic finite element simulations. In this first part of the study we address quasi-static loading. A bi-linear material model is assumed. We investigate the effect of geometrical parameters, such as gage height and root radius, on the stress and strain distribution and concentration. The analyses show that the stresses and strains are reasonably uniform on a typical gage mid-section, and their average values reflect accurately the prescribed material model. We derive accurate correlations between the averaged von Mises stress and strain and the applied experimental load and displacement. These relations depend on the specimen geometry and the material properties. Numerical results are compared to experimental data, and an excellent agreement is observed. This study confirms the potential of the SCS for large strain testing of material.     

Fatigue-crack-tip plastic strains by the stereoimaging technique

The stereoimaging technique is an accurate, high-resolution means of measuring the in-plane displacements resulting from the deformation of a specimen so that the corresponding components of the strain tensor can be computed independently of the stresses. The example used in this paper is a fatigue-cracked specimen of a microscopically homogeneous experimental powder-metallurgy aluminum alloy, analyzed to determine the displacement and strain fields accompanying the opening of the fatigue crack. The displacement measurements are processed by a computer program which compensates for measurement fluctuations in the displacement data by smoothing, and derives the strain magnitudes. The principal strains and the maximum shear strain are determined using Mohr's circle, and the latter strain is then used to estimate the plastic-zone size. The crack-opening mode may be inferred from the displacement map, and the state of stress (plane stress or plane strain) inferred by applying the in-plane compatibility equation.     

三轴试验土样剪切破坏过程的判别

本文在土工三轴试验中应用土样全表面变形数字图像测量系统,通过跟踪包裹土样的橡皮膜表面的标记点,得到加载过程中其全表面的变形和应变分布。根据土样表面的应变分布和实测的应力应变关系曲线,可以得到每一时刻土样表面的应力分布。于是,土样表面剪切破坏开始出现的时刻和剪切破坏带贯穿的时刻可分别依据应变和应力判定。依据应变,将橡皮膜上各点的轴向应变的拐点最晚出现的时刻作为剪切带完全贯穿的时刻;依据应力,将全部点中某一个或几个点最早达到峰值应力的时刻作为剪切带开始出现的时刻;土样各点相继达到应力峰值的过程就是剪切破坏的过程。以剪切破坏的起始点和剪切带贯穿的点为分界,土样剪切破坏过程可以划分成三个阶段:破坏前阶段、破坏阶段和破坏后阶段,在不同阶段土样具有不同的变形特点和变形机理。     

EXPERIMENTAL PLASTIC DEFORMATION ANALYSIS BY MEANS OF THERMOPLASTIC EFFECT

This paper proposes a new experimental method of quantitative plastic deformationanalysis by means of the thermoplastic effect. The incremental plastic strain distribution for a singleshear specimen was obtained by using this method.     

Lüders bands propagation of 1045 steel under multiaxial stress state

Inhomogeneous plastic deformation of 1045 steel under monotonic loading was experimentally studied. Thin-walled tubular specimens were used in the experiments and custom-made small strain gages were bonded on the specimen surface to characterize the local deformation. Experiments were conducted under tension, torsion, and combined tension–torsion. During the propagation of Lüders bands, the local deformation experienced two-stage deformation: an abrupt plastic deformation stage followed by a slower deformation process. In some area of the gage section of the specimen, a small amount of initial plastic deformation occurred before the Lüders front reached. During the propagation of Lüders bands, multiple Lüders fronts can be formed. Under tension, torsion, and combined tension–torsion with a constant axial load, the Lüders front was approximately parallel to the material plane of maximum shear stress. When the combined axial-torsion followed a proportional fashion, the stress–extensometer strain responses were dependent on the axial/torsional loading ratio, and the Lüders fronts were oriented differently and propagated along the specimen axis at a different velocity. The local strain was inhomogeneous even at the work-hardening stage. The relationships between the equivalent stress and the equivalent plastic strain were found to be practically identical for all the loading cases studied.     

Measurement of Creep Deformation across Welds in 316H Stainless Steel Using Digital Image Correlation

Spatially resolved measurement of creep deformation across weldments at high temperature cannot be achieved using standard extensometry approaches. In this investigation, a Digital Image Correlation (DIC) based system has been developed for long-term high-temperature creep strain measurement in order to characterise the material deformation behaviour of separate regions of a multi-pass weld. The optical system was sufficiently stable to allow a sequence of photographs to be taken suitable for DIC analysis of creep specimens tested at a temperature of 545 °C for over 2000 h. The images were analysed to produce local creep deformation curves from two cross-weld samples cut from contrasting regions of a multi-pass V-groove weld joining thick-section AISI Type 316H austenitic stainless steel. It is shown that for this weld, the root pass is the weakest region of the structure in creep, most likely due to the large number of thermal cycles it has experienced during the fabrication process. The DIC based measurement method offers improved spatial resolution over conventional methods and greatly reduces the amount of material required for creep characterisation of weldments.     

Effects of texture on shear band formation in plane strain tension/compression and bending

In this study, effects of typical texture components observed in rolled aluminum alloy sheets on shear band formation in plane strain tension/compression and bending are systematically studied. The material response is described by a generalized Taylor-type polycrystal model, in which each grain is characterized in terms of an elastic–viscoplastic continuum slip constitutive relation. First, a simple model analysis in which the shear band is assumed to occur in a weaker thin slice of material is performed. From this simple model analysis, two important quantities regarding shear band formation are obtained: i.e. the critical strain at the onset of shear banding and the corresponding orientation of shear band. Second, the shear band development in plane strain tension/compression is analyzed by the finite element method. Predictability of the finite element analysis is compared to that of the simple model analysis. Third, shear band developments in plane strain pure bending of a sheet specimen with the typical textures are studied. Regions near the surfaces in a bent sheet specimen are approximately subjected to plane strain tension or compression. From this viewpoint, the bendability of a sheet specimen may be evaluated, using the knowledge regarding shear band formation in plane strain tension/compression. To confirm this and to encompass overall deformation of a bent sheet specimen, including shear bands, finite element analyses of plane strain pure bending are carried out, and the predicted shear band formation in bent specimens is compared to that in the tension/compression problem. Finally, the present results are compared to previous related studies, and the efficiency of the present method for materials design in future is discussed.     

建筑织物膜材双轴剪切试验与分析

为了研究建筑织物膜材的剪切力学性能,提出一种新的剪切测试方法。采用中心区域宽度和四臂长度均为16cm的十字形试件,试件纱线的经纬向与加载方向呈45°角。根据膜材变形和应力关系,推导了剪应力和剪应变的计算方法。定义了使试件中心区域产生三个循环剪应力场的加载谱,循环产生正负交替的剪切应力。试验采用表面抛光的(Polyvinylidene Fluoride,聚偏氟乙烯)涂层膜材,测量x、y两个方向的应力和应变,通过计算得到剪切应力应变曲线,并对试验结果进行分析。结果表明,新的剪切测试方法能够反映建筑织物膜材剪切力学性能。最后通过有限元方法模拟材料受剪状态下的应力和应变,与试验得到的应力值和应变值相近。     

Comparison of Test Specimens for Characterizing the Dynamic Properties of Rubber

Dynamic material properties inferred via experiment can be strongly influenced by the choice of test specimen geometry unless care is taken to ensure that mechanical fields (stress, strain, etc.) within the specimen adequately reflect the ideal homogeneous deformation state. In this work, finite element models of simple shear, cylindrical compression, simple tension, and bi-conical shear test specimens were analyzed in order to quantify the relative conformity of each specimen to its corresponding ideal. Three metrics of conformity were evaluated, based respectively on the distributions of stress, strain, and strain energy density. The results show that a simple shear specimen provides superior conformity. Other factors involved in the selection of test specimen geometry are also discussed. Such factors include relative linearity and symmetry of measured stress–strain data, grip slip, and heat build up.     

Influence of Specimen Geometry on Split Hopkinson Tensile Bar Tests on Sheet Materials

In recent years numerous studies on the high strain rate behaviour of sheet materials using split Hopkinson tensile bar set-ups have been reported in literature. For these experiments mostly dogbone-shaped specimens are used. However, widely divergent specimen dimensions can be found. In the present study the influence of this specimen geometry on the test results is investigated experimentally. An extensive series of Hopkinson tests on a steel sheet material using different specimen geometries is performed. An advanced optical technique is used to obtain the true distribution of the deformation along the length of the specimen. Important issues such as the contribution of the deformation of the transition zones to the total deformation and the (non-)homogeneity of the strain in the specimen are thus determined. From the experiments it is clear that the influence of the specimen geometry on the observed behaviour cannot be neglected. It is shown that inconsistencies between the assumed and real specimen behaviour account for these differences. For the TRIP steel considered in the study, accurate deformation values are only guaranteed if the length to width ratio of the central zone is larger than 1.25 and if the radius of the transition zone is sufficiently small.     

Loading direction-dependent shear behavior at different temperatures of single-layer chiral graphene sheets

The loading direction-dependent shear behavior of single-layer chiral graphene sheets at different temperatures is studied by molecular dynamics(MD) simulations.Our results show that the shear properties(such as shear stress–strain curves, buckling strains, and failure strains) of chiral graphene sheets strongly depend on the loading direction due to the structural asymmetry. The maximum values of both the critical buckling shear strain and the failure strain under positive shear deformation can be around 1.4 times higher than those under negative shear deformation. For a given chiral graphene sheet, both its failure strain and failure stress decrease with increasing temperature. In particular, the amplitude to wavelength ratio of wrinkles for different chiral graphene sheets under shear deformation using present MD simulations agrees well with that from the existing theory. These findings provide physical insights into the origins of the loading direction-dependent shear behavior of chiral graphene sheets and their potential applications in nanodevices.     

帽型试样动态绝热剪切破坏演化分析

利用分离式霍普金森压杆加载Ta2钛合金扁平闭合帽形受迫剪切试样,结合数字图像相关法和“冻结”试样的微观金相观察,研究剪切区剪切应变的演化、绝热剪切带形成条件等。结果显示：受迫剪切试样在动态加载过程,剪切区剪切应变不断集中,形成绝热剪切带,裂纹沿绝热剪切带发展;随加载率提高,绝热剪切起始临界应变减小;进一步利用数字图像相关法DIC场应变分析及金相微观观测对比,利用卸载回复特性对绝热剪切带起始临界条件进行了讨论,计算的绝热剪切带起始时温升仅为86℃。材料软化可能不是绝热剪切带起始的控制条件,相反是由于绝热剪切带形成造成的应变高度集中发展导致温度急剧升高。     

Finite-element analysis of creep and plasticity tensile-test specimens

Traditionally, mechanical properties as determined from sensile-test specimens are assumed to be truly uniaxial and are used directly in finite-element codes for design purposes. In this paper, the stress and strain distributions in two test geometries, an hourglass specimen and a cylindrical specimen, are critically examined by means of the nonlinear finite-element code CREEP-PLAST. Since some triaxiality of the stress state is inevitable in any region with a transition, it is difficult to have a truly uniaxial test specimen. The determination of the internal stress and strain distributions makes it possible to assess the accuracy of the mechanical properties as indicated by tests on a particular specimen. Furthermore, the data given here guide the choice between the hourglass and the cylindrical specimen for applications in creep, plasticity and fatigue. Extensometry techniques permit measurements to be made only on the surface of the specimen. Thus, trouble can be caused by the nonuniform strain state present in both geometries. With the finite-element analysis, the strain field within the specimens is correlated to that on the surface; extensometry correction factors are given for selected cases.     

Sensitivity of the shear gage to normal strains

This paper documents an experimental study that was conducted to demonstrate the sensitivity of the shear gage to the presence of normal strains. The shear gage is a specially designed strain gage rosette that measures the average shear strain in the test section of notched specimens such as the losipescu, Arcan and compact shear specimens. These specimens can have complicated stress states with high shear and normal strain gradients. To evaluate the sensitivity of the shear gage to normal strains, shear gages were tested on an Arcan specimen. The Arcan specimen is a notched specimen that can be loaded in pure shear (90 deg), pure tension (0 deg) and at intermediate 15- deg increments. The shear modulus for an aluminum specimen was determined at each of these loading angles. It was found that the gages display nearly zero sensitivity to normal strains ( _x, _y). Moiré interferometry was used to document the shear and normal strain distributions in the test section and to provide an independent method for determining the average shear strain. These results reinforce the robust nature of testing with the shear gage.     

Measurement of curved-surface deformation in cylindrical coordinates

Stereo vision is used to measure the strain field of a round tension test specimen in a cylindrical coordinate system. Initially, the displacement fields of the specimen are measured relative to a world coordinate system erected by the stereo vision. Through coordinate transformations, the measured displacement fields expressed in world coordinates are then converted to the displacement fields expressed in cylindrical coordinates. By differentiating the axial and circumferential displacements in the axial and circumferential directions, the axial, circumferential and shear strains are determined. Results indicate that the measured mean value of the axial strains is in good agreement with the measurements of the extensometer and the strain gage. The Poisson's ratio obtained by the circumferential and axial strains is close to .33 in the elastic state. The mean error of the computed shear strain is approximately .03 percent in the smaller elastic deformation and .08 percent in the larger plastic deformation.     

Quantitative metallographic study for evaluation of fracture strain

A new method was developed for estimating fracture strain by measuring the aspect ratio of the ferrite grains. The method provides an appropriate estimate of the fracture strain of a notched specimen with different notch acuity. The average aspect ratio immediately underneath the fracture surface was used to deduce the fracture strain by means of the calibration curve established from a metallographic examination on the unnotched specimen. The estimated fracture strains were found to be in reasonably good agreement with the measured values within a margin of error of 10 percent. As such, it can be said that the method presented here could be a useful technique for providing an appropriate estimate of the fracture strain of a mechanical component.     

软材料接触力学问题的实验研究

针对硫化硅橡胶在刚性压头作用下的大变形接触问题,研究了橡胶类软材料接触区区域变形场的实验测量技术。为了研究硫化硅橡胶与刚性体在试件内部接触的大变形问题,本文提出了一种体内数字栅云纹实验技术,给出了该技术的原理和实现方法。然后运用数字图像处理方法得到了橡胶材料大变形位移u场、v场,并结合橡胶材料在压头作用下的理论分区模型,分析了软材料接触区域的大变形场,讨论了接触区域的变形分区规律,并初步给出了接触区域应变计算方法。