NEW METHOD FOR MEASURING RANDOM THRESHOLDS F LONG FATIGUE CRACK PROPAGATION

A so-called "local probabilistic Paris relation method" was presented for measuring the random thresholds of long fatigue crack propagation. A check was made to the conventional method, in which the thresholds were measured statistically and directly by the test data. It was revealed that this method was not reasonable because the test data have seldom a unified level of crack growth rates. Differently,in the presented method the Paris-Erdogan equation was applied to model the local test data around the thresholds. Local probabilistic relations with both the survival probability and the confidence were established on a lognormal distribution of the stress density factors.And then, the probabilistic thresholds were derived from the probabilistic factors with a given critical level of growth rate. An analysis on the test data of LZ50 axle steel for the Chinese railway vehicles verifies that the present method is feasible and available.     

剪切型钢筋混凝土柱临界斜裂缝倾角的概率模型

对于剪切型钢筋混凝土(RC)柱,传统的确定性临界斜裂缝倾角模型难以有效考虑其材料参数、几何尺寸和边界约束条件等方面不确定性因素的影响,导致计算精度有限,且离散性较大。鉴于此,本文研究建立了剪切型RC柱临界斜裂缝倾角的概率模型。首先,基于变角桁架模型理论,建立了剪切型RC柱临界裂缝倾角的确定性模型;然后,考虑主观不确定性和客观不确定性因素的影响,结合贝叶斯理论和马尔可夫链蒙特卡洛(MCMC)法,建立了剪切型RC柱临界斜裂缝倾角的概率模型,并推导了均值和方差的解析表达式,从而能够合理描述临界斜裂缝倾角的概率分布特性;最后,利用试验数据对比验证了该模型的有效性,并校准了现有确定性模型的置信水平,进而确定了不同置信水平下剪切型RC柱临界斜裂缝倾角的概率特征值。     

Statistical analysis of high cycle fatigue crack growth: center crack in aluminum panel

High cycle fatigue crack growth results are obtained from a statistical analysis and compared with test data for an aluminum panel with a center crack under constant amplitude cyclic load. The analysis makes use of a generalized Fock-Planck equation that is satisfied by a union probabilistic density of stochastic variables of cycle number and crack length. Obtained are high degrees of modified expressions of the equation's coefficients and hence the analytical solution. A two-parameter fatigue crack growth rate relation is assumed together with a logarithmic average life distribution. Good agreement is obtained with test data for different initial crack lengths.     

A STATISTICAL INVESTIGATION OF FATIGUE CRACK INITIATION AND GROWTH PROCESS BASED UPON A LARGE SAMPLE SIZE EXPERIMENT

After finishing 102 replicate constant amplitude crack initiation and growth tests onLyl2-CZ aluminum alloy plate,a statistical investigation of the fatigue crack initiation and growthprocess is conducted in this paper.According to the post-mortem fractographic examination by scan-ning electron microscopy (SEM),some qualitative observations of the spacial correlation among fa-tigue striations are developed to reveal the statistical nature of material intrinsic inhomogeneity duringthe crack growth process.From the test data,an engineering division between crack initiation andgrowth is defined as the upper limit of small crack.The distributions of crack initiation life N.,growthlife N,and the statistical characteristics of crack growth rate da/dN are also investigated.It is hopedthat the work will provide a solid test basis for the study of probabilistic fatigue,probabilistic fracturemechanics,fatigue reliability and its engineering applications.     

钢筋混凝土梁临界斜裂缝倾角计算的概率模型

综合考虑剪跨比、混凝土强度、配筋率和配箍率等重要因素的影响,研究建立了RC梁临界斜裂缝倾角计算的概率模型。首先,基于修正压力场理论,建立了RC梁临界斜裂缝倾角的确定性计算模型;然后,引入剪跨比修正系数,并综合考虑主观不确定性和客观不确定性因素的影响,结合贝叶斯理论和马尔科夫链蒙特卡洛法（MCMC）,建立了RC梁临界斜裂缝倾角计算的概率模型;最后,通过与试验数据和传统确定性计算模型的对比分析,验证了该模型的有效性和适用性。分析结果表明,随着剪跨比的增大,RC梁的临界斜裂缝倾角逐渐减小;临界斜裂缝倾角的试验测试值的范围为23°～41°,具有显著的离散性;本文概率模型不仅可以合理描述临界斜裂缝倾角的概率分布特性,而且可以校准传统确定性计算模型的计算精度和置信水平,以及根据预定的置信水平确定临界斜裂缝倾角的概率特征值,具有良好的计算精度和适用性。     

疲劳裂纹形成、扩展统计特性的大子样试验研究

针对疲劳损伤过程的随机性，该文开展了等幅谱大子样疲劳裂纹形成、扩展至破坏全寿命过程的试验研究．在计算确立了裂纹形成、扩展分界工程小裂纹长度的基础上，整理得到了裂纹形成，扩展寿命的统计分布数据．根据断口金相ＳＥＭ观察，进一步定性分析了疲劳条纹分布的相关性特征．     

PROBABILISTIC MODELS FOR LONG FATIGUE CRACK GROWTH RATES OF LZ50 AXLE STEEL

IntroductionStudy on the model of fatigue crack growth rate (da/dN) and measurement of theprobabilistic curves of the model are a basis of the fatigue damage tolerate design and theprobabilistic safety assessment. Some benefit efforts have been made in th…     

模拟裂纹扩展的单位分解扩展无网格法

单位分解扩展无网格法(PUEM)是一种求解不连续问题的新型无网格方法.其基于单位分解思想,通过在传统无网格法的近似函数中加入扩展项来反映由裂纹所产生的不连续位移场.详细描述了水平集方法,PUEM不连续近似函数的构造及控制方程的离散.针对裂纹扩展问题,提出了一种十分简单的水平集更新算法;讨论了不同的节点数、高斯积分阶次以及围线积分区域对应力强度因子计算结果的影响,并给出了合理的参数;模拟了边裂纹和中心裂纹的扩展问题,并与XFEM的数值结果进行了比较.数值算例表明,本文方法具有较高的计算精度,是模拟裂纹扩展非常有效的方法,具有广阔的应用前景.     

An experimental method for determining dynamic fracture toughness

The boundary and loading conditions in many dynamic fracture test methods are frequently not well defined and, therefore, introduce a degree of uncertainty in the modeling of the experiment to extract the dynamic fracture resistance for a rapidly propagating crack. A new dynamic fracture test method is presented that overcomes many of these difficulties. In this test, a precracked, three-point bend specimen is loaded by a transmitter bar that is impacted by a striker bar fired from a gas gun. Different levels of energy can be imparted to the specimen by varying the speed and length of the striker to induce different crack growth rates in the material. The specimen is instrumented with a crack ladder gage, crack-opening displacement gage and strain gages to develop requisite data to determine toughness. Typical data for AISI 4340 steel specimen are presented. A simple quasi-dynamic analysis model for deducing the fracture toughness for a running crack from these data is presented, and the results are compared with independent measurements.     

Fatigue crack growth model for assessing reliability of box-girders for cable-stayed bridge combining SHMS with strain data

Enhancement of the computer algorithm developed for the Runyang cable-stayed bridge (RYCB) in China is made by incorporating the fatigue crack growth analysis in contrast to the SN curve approach. Strain data obtained from the structural health monitoring system (SHMS) and finite element calculations are used. This provides the application of a deterministic method in addition to the probabilistic approach with the added feature of crack growth. The choice of selecting the two-parameter fatigue crack growth criterion was based on the definition of reliability index β such that the new results can be compared with those using the SN curves. A gradual drop of the reliability index β with time with an upper limit was obtained for the crack growth model in contrast to the linear time relation for the SN curve model that had no upper limit. This difference is significant and reveals the importance for selecting the fatigue failure criterion. Deterministic and probabilistic crack growth models are used to assess the differences. The results are based on the box-girder component strain history data of the Runyang Cable-stayed Bridge (RYCB) in China, stress history recorded by structural health monitoring system (SHMS) is analyzed using the monitored stress amplitude, mean stress and stress ratio. Finite element calculations are used to supplement data at locations not accessible for measurements. Additional improvement with reference to damage accumulation and the physical meaning of the reliability index will be studies in relation to the fatigue damage of box-girder of long cable-stayed bridges.     

基于数字散斑相关方法测定Ⅰ型裂纹应力强度因子

提出了一种通过数字散斑相关方法测定金属材料Ⅰ型裂纹尖端位置和应力强度因子的实验方法.实验采用疲劳试验机对含Ⅰ型缺口的Cr12MoV钢试件预制裂纹,通过数字散斑相关方法测试试件在三点弯曲加载条件下裂纹的扩展过程及裂尖区域的位移场.将位移场数据代入裂尖位移场方程组,采用牛顿-拉普森方法求解含未知参量的裂尖非线性位移场方程组,计算裂尖位置和应力强度因子.实验结果表明,采用该方法可以准确地测定金属材料Ⅰ型裂纹应力强度因子、裂尖位置及裂纹扩展长度,解决了以往研究中因不能准确测定裂纹尖端位置,而无法准确计算Ⅰ型裂纹裂尖断裂参数的难题,揭示了金属材料裂纹扩展过程中应力强度因子演化特征.     

拉压循环载荷下正交异性钢桥面板肋-面板焊缝裂纹扩展分析

采用四步法计算了考虑循环载荷中压应力影响的正交异性钢桥面板的肋-面板焊缝表面裂纹扩展。第一步是基于正交异性钢桥面板的疲劳分析模型,计算肋-面板焊缝处的应力,第二步是通过肋-面板焊缝的三维局部模型,用Schwartz-Neumann交替法计算焊缝表面裂纹的应力强度因子分布,第三步是用二维断裂力学模型和增量塑性损伤模型,计算循环载荷中的压应力对裂纹扩展的影响,第四步是用第二步中的三维裂纹分析结果和第三步中的二维断裂力学模型得到的裂纹扩展公式,计算钢桥面板的肋-面板焊缝表面裂纹扩展。计算结果表明,对应于正交异性钢桥面板肋-面板焊缝处的循环应力,本文所用模型的裂纹尖端反向塑性区导致裂纹扩展率增加50%以上。研究结果为正交异性钢桥面板肋-面板焊缝裂纹的疲劳寿命分析提供了研究基础。     

复合材料疲劳Ⅱ型层间裂纹扩展门槛值试验方法研究

疲劳裂纹扩展门槛值在结构损伤安全设计中具有重要作用，该文提出了复合材料Ⅱ型疲劳裂纹扩展门槛值的试验方法，并实测了两种复合材料的疲劳裂纹扩展门槛值。     

表面疲劳裂纹扩展性能曲线测试的小样本方法

提出了一种测试表面疲劳裂纹扩展性能曲线的小样本方法,该方法可以综合利用以往的经验数据和当前试验数据劳裂纹扩展性能曲线。与传统的只能利用当前试验数据确定表面疲劳裂纹扩展性能曲线相比,其可利用的信息量有了大幅度增加,所以,在精神相同的民政部下,可以节省大量试件;而且在试样数一定的情况下又可大大提高预测精度。文中还给出了一个试验对比实例。     

A continuous-discontinuous cellular automaton method for cracks growth and coalescence in brittle material简

A method of continuous-discontinuous cellular automaton for modeling the growth and coalescence of multiple cracks in brittle material is presented. The method uses the level set to track arbitrary discontinuities, and calculation grids are independent of the discontinuities and no remeshing are required with the crack growing. Based on Grif- fith fracture theory and Mohr-Coulumb criterion, a mixed fracture criterion for multiple cracks growth in brittle mate- rial is proposed. The method treats the junction and coales- cence of multiple cracks, and junction criterion and coales- cence criterion for brittle material are given, too. Besides, in order to overcome the tracking error in the level set ap- proximation for crack junction and coalescence, a dichotomy searching algorithm is proposed. Introduced the above the- ories into continuous-discontinuous cellular automaton, the present method can be applied to solving multiple crack growth in brittle material, and only cell stiffness is needed and no assembled global stiffness is needed. Some numerical examples are given to shown that the present method is efficient and accurate for crack junction, coalescence and percolation problems.     

直接计算应力强度因子的扩展有限元法

系统地给出了直接计算应力强度因子的扩展有限元法。该方法以常规有限元法为基础,利用单位分解法思想,通过在近似位移表达式中增加能够反映裂纹面的不连续函数及反映裂尖局部特性的裂尖渐进位移场函数,间接体现裂纹面的存在,从而无需使裂纹面与有限元网格一致,无需在裂尖布置高密度网格,也不需要后处理就可以直接计算出应力强度因子,并且大大简化了前后处理工作。最后通过两个简单算例验证了该方法的精度,分析了影响计算结果的因素,并与采用J积分计算的应力强度因子作了对比,得出了两种方法计算精度相当的结论。     

Experimental and numerical analysis of fretting crack formation based on 3D X-FEM frictional contact fatigue crack model

Nowadays, numerical simulation of 3D fatigue crack growth is easily handled using the eXtended Finite Element Method coupled with level set techniques. The finite element mesh does not need to conform to the crack geometry. Most difficulties associated to complex mesh generation around the crack and the re-meshing steps during the possible propagation are hence avoided. A 3D two-scale frictional contact fatigue crack model developed within the X-FEM framework is presented in this article. It allows the use of a refined discretization of the crack interface independent from the underlying finite element mesh and adapted to the frictional contact crack scale. A stabilized three-field weak formulation is also proposed to avoid possible oscillations in the local solution linked to the LBB condition when tangential slip is occurring. Two basic three-dimensional numerical examples are presented. They aim at illustrating the capacities and the high level of accuracy of the proposed X-FEM model. Stress intensity factors are computed along the crack front. Finally an experimental 3D ball/plate fretting fatigue test with running conditions inducing crack nucleation and propagation is modeled. 3D crack shapes defined from actual experimental ones and fretting loading cycle are considered. This latter numerical simulation demonstrates the model ability to deal with challenging actual complex problems and the possibility to achieve tribological fatigue prediction at a design stage based on the fatigue crack modeling.     

Interfacial fracture of space-shuttle thermal-protection system

Stable crack growth and fracture at the interface of undensified LI-900 reusable surface insulation (RSI) tile and the Nomex strain isolation pad (SIP) of the space-shuttle thermal-protection system (TPS) were modeled by double-edged notch-tension specimens. These specimens were loaded under uniaxial tension or 50-Hz cyclic loading and the resultant stable crack growth leading to eventual fracture was monitored by a videocamera. These tests showed that successive local tear-outs due to local tensile overload in the RSI tile resulted in the interfacial fracture where the cracktip opening angle, CTOA, of the SIP was related to initiation and intermittent stable crack propagation. Fractures in similar static and dynamic test specimens using densified LI-900 RSI tiles occurred in the undensified regions of the RSI tiles. These failures were consistent with the above failure mechanism based on the local tensile strength of the undensified LI-900 RSI tile. The intermittent stable crack growth of undensified LI-900 RSI tile was reproduced by a deterministic, two-dimensional finite-element model with SIP of variable elastic moduli.     

基于图像四叉树的改进型比例边界有限元法研究

为提高数值计算的精度, 断裂力学问题的数值模拟需要在裂纹扩展的局部区域采用较密的网格, 而远离裂纹扩展的区域可采用较疏的网格, 且对于裂纹扩展问题的数值模拟, 大多数数值方法又存在局部网格重剖分的问题. 论文提出了一种基于图像四叉树的改进型比例边界有限元法用于模拟裂纹扩展问题, 该方法可根据结构域几何外边界的图像全自动进行四叉树网格剖分, 无需任何人工干预, 网格剖分效率极高, 由于比例边界有限元法本身的优势, 四叉树网格的悬挂节点可以直接地视为新的节点, 无需任何特殊处理. 通过引入虚节点的思想, 将裂纹与四叉树单元边界交叉点作为虚节点, 虚节点的自由度作为附加自由度处理, 并采用水平集函数表征材料内部的裂纹面, 含不连续裂纹面的子域可通过节点水平集函数识别, 使得裂纹扩展时无需进行网格重剖分, 界面的几何特征通过比例边界有限元子域的附加自由度表征. 最后, 通过若干算例验证了该方法的性能, 建议的改进型比例边界有限元法在求解复合型应力强度因子和模拟材料内部裂纹扩展路径时均具有较高的精度.      

Fatigue life estimate of C---Mn steel welded cruciform joints

The fatigue life of a manual metal arc welded cruciform joint failing from a root lack of the penetration region is estimated by the application of crack growth relations. A two-parameter relation was used. The initiation life and propagation life of the joint were taken into account to obtain the total fatigue life of the joint from the crack growth parameters. To test the accuracy of the method, the predicted data was compared with the experimental data for a C---Mn type steel welded joints. The results were in good agreement with the experimental data.