Cellulose nanocrystal extraction from rice straw using a chlorine-free bleaching process

Cellulose nanocrystals (CNCs) have attracted tremendous attention because of their excellent chemical and physical properties and due to their renewability and sustainability. This material can be extracted from agricultural by-products such as rice straw, banana tree, or bagasse. Rice straw was selected as the raw material in this study. Initially, a large amount of lignin must be removed by an alkaline process to obtain a slurry. Thereafter, a green bleaching process can be used to remove the remaining lignin in the slurry. An UV-emitting diode with 365 nm wavelength assisted the oxidation reaction of the H₂O₂ solution without the use of chlorine-containing chemical bleach. The reaction required only 2.5 h to obtain high-purity cellulose and successfully enhanced the yield. Transmission electron microscopy images showed that the CNCs from rice straw were?~?100 nm long and 10–15 nm wide. The crystalline index and degradation temperature of CNCs were 83.8% and 257 °C, respectively.

     

Influence of drying method on the material properties of nanocellulose I: thermostability and crystallinity

The effect of drying method on selected material properties of nanocellulose was investigated. Samples of nanofibrillated cellulose (NFC) and cellulose nanocrystals (CNC) were each subjected to four separate drying methods: air-drying, freeze-drying, spray-drying, and supercritical-drying. The thermal stability and crystallinity of the dried nanocellulose were evaluated using thermogravimetric analysis (TGA) and X-ray diffraction. Supercritical-drying produced NFCs with the least thermal stability and the lowest crystallinity index. Air-drying or spray-drying produced NFCs which were more thermally stable compared with freeze-dried NFCs. The CNCs dried by the three methods (air-drying, freeze-drying, and spray-drying) have similar onset temperature of thermal degradation. The different drying methods resulted in various char weight percentages at 600 °C for the dried NFCs or CNCs from TGA measurements. The dried NFCs are pure cellulose I while the dried CNCs consist of cellulose I and II. The calculated crystallinity indices differ with each drying method. The cellulose II content in CNCs changes as a function of drying method. For the application of nanocellulose in non polar thermoplastics, spray-dried products are recommended according to their higher thermal stability and higher crystallinity index.     

Cellulose nanocrystals as promising adsorbents for the removal of cationic dyes

Cellulose nanocrystals (CNCs) prepared from cellulose fibre via sulfuric acid hydrolysis was used as an adsorbent for the removal of methylene blue (MB) from aqueous solution. The effects of pH, adsorbent dosage, temperature, ionic strength, initial dye concentration were studied to optimize the conditions for the maximum adsorption of dye. Adsorption equilibrium data was fitted to both Langmuir and Freundlich isotherm models, where the Langmuir model better described the adsorption process. The maximum adsorption capacity was 118 mg dye/g CNC at 25 °C and pH 9. Calculated thermodynamic parameters, such as free energy change (ΔG = ?20.8 kJ/mol), enthalpy change (ΔH = ?3.45 kJ/mol), and entropy change (ΔS = 0.58 kJ/mol K) indicates that MB adsorption on CNCs is a spontaneous exothermic process. Tunability of the adsorption capacity by surface modification of CNCs was shown by oxidizing the primary hydroxyl groups on the CNC surface with TEMPO reagent and the adsorption capacity was increased from 118 to 769 mg dye/g CNC.     

Preparation and characterization of cellulose nanocrystals via ultrasonication-assisted FeCl3-catalyzed hydrolysis

Cellulose nanocrystals (CNC) was obtained from bamboo pulp via ultrasonication-assisted FeCl₃-catalyzed hydrolysis process, with parameters optimized by response surface methodology. The optimal parameters were reaction temperature: 107 °C, reaction time: 58 min, ultrasonication time: 186 min. The morphological, crystal structural, chemical structural and thermal features of the prepared cellulose nanocrystals were analyzed by scanning electron microscopy, transmission electron microscopy, X-ray diffraction (XRD), Fourier transfer infrared (FTIR) and thermogravimetric analysis. The results showed that the cellulose nanocrystals formed an interconnected network structure and CNC was rod-like with the length of 100–200 nm and the width of 10–20 nm. XRD result revealed that, compared with cellulose pulp, the crystallinity index of CNC increased from 69.5 to 79.4 %, while the cellulose I crystal structure remained. FTIR analysis demonstrated that CNC had the similar chemical structures to that of cellulose pulp, which indicated that the chemical structures of CNC remained unchanged in the presence of FeCl₃-catalyzed hydrolysis process and ultrasonication treatment. Thermogravimetric analysis revealed that the resulting CNC exhibited relatively high thermal stability. The research shows that ultrasonication-assisted FeCl₃-catalyzed hydrolysis could be a highly efficient method for preparing CNC.     

Effect of oligosaccharide deposition on the surface of cellulose nanocrystals as a function of acid hydrolysis temperature

Recent findings indicate there is only a small window of sulfuric acid concentration (60–65 %) and temperature (45–65 °C) which allows efficient extraction of cellulose nanocrystals in significant quantities from bleached chemical pulp. In the present report, we develop a systematic explanation for how hydrolysis temperature, at a specific acid concentration, governs CNC surface properties. We demonstrate that CNCs with different suspension viscosity, stability in electrolyte-containing solutions, and optical properties can be produced, based on the presence or not of a precipitated oligosaccharide layer (OSL) on the surface of the nanocrystals. At hydrolysis temperatures below 65 °C, the degree of polymerization (DP) distribution of cellulose chains in CNC samples exhibits a bimodal distribution, indicating an accumulation of oligosaccharides on the CNC surface which increases as the hydrolysis temperature is decreased. At low hydrolysis temperature (45 °C), the oligosaccharides dissolved in the strong acid phase have a DP between 7 and 20 and precipitate onto CNCs when the reaction is quenched by diluting with water. As the temperature of hydrolysis is increased (50–60 °C), the dissolved oligosaccharides are hydrolyzed faster and their DP decreases such that they remain soluble after quenching. At 65 °C, no precipitated oligosaccharides can be detected on the CNC surface. Based on these results, we propose possible explanations to account for the effects of the OSL on the CNC suspension viscosity and stability and on optical properties of CNC films.     

Properties of cellulose films prepared from NaOH/urea/zincate aqueous solution at low temperature

Cellulose films were successfully prepared from NaOH/urea/zincate aqueous solution pre-cooled to −13 °C by coagulating with 5% H₂SO₄. The cellulose solution and regenerated cellulose films were characterized with dynamic rheology, ultraviolet–visible spectroscope, scanning electron microscopy, wide angle X-ray diffraction, Fourier transform infrared (FT-IR) spectrometer, thermogravimetry and tensile testing. The results indicated that at higher temperature (above 65 °C) or lower temperature (below −10 °C) or for longer storage time, gels could form in the cellulose dope. However, the cellulose solution remained a liquid state for a long time at 0–10 °C. Moreover, there was an irreversible gelation in the cellulose solution system. The films with cellulose II exhibited better optical transmittance, high thermal stability and tensile strength than that prepared by NaOH/urea aqueous solution without zincate. Therefore, the addition of zincate in the NaOH/urea aqueous system could enhance the cellulose solubility and improve the structure and properties of the regenerated cellulose films.     

Interplay of colloidal stability of cellulose nanocrystals and their dispersibility in cellulose acetate butyrate matrix

Cellulose nanocrystals (CNC) prepared from eucalyptus cellulose CNCs were modified by the reaction with methyl adipoyl chloride, CNCm, or with a mixture of acetic and sulfuric acid, CNCa. The CNC were either dispersed at 0.1 wt% in the pure solvents ethyl acetate (EA), tetrahydrofuran (THF) and dimethylformamide (DMF) or in cellulose acetate butyrate (CAB) solutions prepared in these solvents at 0.9 wt%. The colloidal behavior of these dispersions was systematically investigated using a phase separation analyzer LUMiReader^®. The mechanical properties and morphological features of the films resulting from the mixtures of CAB and CNC were determined by dynamic mechanical analysis, optical microscopy and atomic force microscopy, respectively. Regardless the functional group attached to the surface of CNC, the best colloidal stability was observed for dispersions prepared in CAB/DMF solution. Higher degree of substitution of modified CNCs favored the colloidal stability in EA and THF. Composite films prepared from CAB/DMF solutions were more homogeneous and presented better mechanical performance than those prepared in CAB/EA or CAB/THF. The mechanical performance of composites and neat CAB prepared from DMF was CAB/CNCs > CAB/CNCm > CAB/CNCa > CAB, indicating that the modification weakens the percolation process, which is mediated by H bonding.     

Lauric arginate/cellulose nanocrystal nanorods-stabilized alkenyl succinic anhydride pickering emulsion: enhancement of stabilization and paper sizing performance

Biodegradable colloidal particle materials are becoming attractive candidates as eco-friendly chemical additives in the low-carbon economy era. However, developing cheap, stable, and efficient paper-sizing agents is still a challenging issue for both the paper-making academic community and industry. Here, an easy-fabricating, stable, and high-performance alkenyl succinic anhydride (ASA) paper-sizing emulsion that is stabilized by lauric arginate (LAE)/cellulose nanocrystals (CNCs) nanorods is developed. Furthermore, the partial hydrophobization between ASA and LAE/CNCs can be adjusted due to the partial hydrophobization between ASA and LAE/CNC nanorods, resulting in improved stability of the ASA-sizing emulsion. This novel paper-sizing emulsion is shown to have a small droplet size (0.8 μm), high hydrolysis resistance, and a high paper-sizing degree (300 s) along with a remarkable hydrophobicity contact angle of 110° for long-term storage. This work enables the realization of an interfacial self-assembled Pickering-stabilizer, which leads to an environmentally friendly, pervasive and cost-effective emulsification technique for next-generation paper-sizing additives.

     

Studies concerning the accessibility of different allomorphic forms of cellulose

The supramolecular architecture and the morphological structure of cellulose play an important role in its accessibility. In order to evaluate the effect of the crystalline form of organization on the accessibility, we selected cellulosic materials with significant variations in the aforementioned characteristics. The assessment of the accessibility of cellulosic materials was performed experimentally through a water vapor sorption method. The kinetics and the thermodynamic parameters of water vapor sorption process were determined, and a correlation between the Flory–Huggins interaction parameters and the crystallinity index was derived. We concluded that the allomorph involving the most accessible crystal surfaces and amorphous regions was Cellulose II. The correlation of the accessibility values with those of the crystallinity index allowed us to evaluate the accessibility of the allomorphic forms of cellulose at different crystallinity indexes. The obtained experimental data allowed us to quantify the accessibility for crystal surfaces and amorphous regions of the different allomorphs in the order Cellulose II (38%) > Cellulose I (24%) > Cellulose III (10%).     

Acryloyl-modified cellulose nanocrystals: effects of substitution on crystallinity and copolymerization with acrylic monomers

Cellulose nanocrystals (CNCs) are crystalline nano-rods that have high specific strength with hydroxyl surface chemistry. A wide range of chemical modifications have been performed on the surface of CNCs to increase their potential to be used in applications where compatibilization with other materials is required. Understanding the surface chemistry of CNCs and critically examining the functionalization technique are crucial to enable control over the extent of modification and the properties of CNCs. This work aims to optimize the surface modification of wood-derived CNCs with isocyanatoethyl methacrylate (IEM), a bifunctional molecule carrying both isocyanate and vinyl functional groups. We studied the effect of modification reaction time and temperature on the degree of substitution, crystallinity, and morphology of the CNCs. We found that the degree of modification is a strong and increasing function of reaction temperature over the range studied. However, the highest temperature (65 °C) and the longest time of reaction (6 h) resulted in shorter, thinner, and less crystalline CNCs. We obtained surface hydroxyl conversion of 60.1?±?6% and percent crystallinity of 84% by keeping the reaction shorter (30 min) at 65 ºC. Also, the copolymerization ability of modified CNCs was verified by polymerizing attached IEM groups with acrylic monomers via solution polymerization. The polymer-grafted CNCs (6% w/w) dispersed better in an acrylic polymer matrix compared to unmodified CNCs (umCNCs), resulting in approximately 100% improvement in the tensile strength and about 53% enhancement in the hardness of the acrylic, whereas addition of 6% w/w umCNCs did not influence the strength and hardness.

Graphic abstract

     

Attenuated total reflectance Fourier-transform Infrared spectroscopy analysis of crystallinity changes in lyocell following continuous treatment with sodium hydroxide

Cellulose is a linear 1,4-β-glucan polymer where the units are able to form highly ordered structures, as a result of extensive interaction through intra- and intermolecular hydrogen bonding of the three hydroxyl groups in each cellulose unit. Alkali has a substantial influence on morphological, molecular and supramolecular properties of cellulose II polymer fibres causing changes in crystallinity. These physical changes were observed herein using ATR-FTIR spectroscopy, following continuous treatment of the cellulose II fabrics with aqueous sodium hydroxide solution under varying condition parameters. Post-treatment, maxima for total crystallinity index and lateral order index, and minima for hydrogen bond intensity, were observed at concentrations of 3.3 and 4.5 mol dm⁻³ NaOH, when treated at 25 °C and 40 °C, respectively. Under these treatment conditions, it is proposed that maximum molecular reorganisation occurs in the amorphous and quasi-crystalline phases of the cellulose II polymer.     

Using a fully recyclable dicarboxylic acid for producing dispersible and thermally stable cellulose nanomaterials from different cellulosic sources

We fabricated cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) from different cellulose materials (bleached eucalyptus pulp (BEP), spruce dissolving pulp (SDP) and cotton based qualitative filter paper (QFP) using concentrated oxalic acid hydrolysis and subsequent mechanical fibrillation (for CNFs). The process was green as acid can be easily recovered, and the prepared cellulose nanomaterials were carboxylated and thermally stable. In detail, the CNC yield from the different materials was similar. After hydrolysis, the DP of the cellulose materials decreased substantially, whereas the mechanical fibrillation of the cellulosic solid residues (CSRs) did not dramatically reduce the DP of cellulose. CNCs with different aspect ratios were produced from different starting materials by oxalic acid hydrolysis. The CNCs and CNFs obtained from BEP and QFP possessed more uniform dimensions than those from SDP. On the other hand, CNFs derived from SDP presented the best suspension stability. FTIR analyses verified esterification of cellulose by oxalic acid hydrolysis. The results from both XRD and Raman spectroscopy indicated that whereas XRD crystallinity of CNCs from BEP and QFP did not change significantly, there was some change in Raman crystallinity of these samples. Raman spectra of SDP CNCs indicated that the acid hydrolysis preferably removed cellulose I portion of the samples and therefore the CNCs became cellulose II enriched. TGA revealed that the CNCs obtained from QFP exhibited higher thermal stability compared to those from BEP and SDP, and all the CNCs possessed better thermal stability than that of CNCs from sulfuric acid hydrolysis. The excellent properties of prepared cellulose nanomaterials will be conducive to their application in different fields.     

Cellulose nanocrystals from lignocellulosic feedstock: a review of production technology and surface chemistry modification

Fossil fuel substitutes are being developed to combat the ecological impact and rapid exhaustion of petroleum-based products. Being the most abundant polymer on Earth, cellulose-based products are renewable and sustainable. Cellulose nanocrystals (CNCs) are derived from cellulosic-based materials, have good physicochemical properties, and can be used to produce numerous products. CNC synthesis and their applications have been extensively studied; however, they remain limited to laboratory-scale as several challenges hinder its commercial-scale production. Herein, the suitability of nanocrystalline isolation methods, including chemical, enzymatic, ionic liquids, and deep eutectic solvents, for mass production is evaluated. Poor re-dispersion of CNCs is a major challenge that hinders its utilization in many applications. Hence, surface chemistry modification of CNCs have also been reviewed. It has been concluded that the CNC isolation method and surface modification technique significantly impacts its cost, morphology, and physicochemical properties. This review paper presents the challenges often faced in the conversion of bench-scale studies into commercial production of nanocrystalline cellulose. Hence, this paper gives all the necessary information on the important aspects of raw material selection, nanocellulose isolation process selection, and suitable surface modification method together in a single review article. Readers will be able to identify the possible research gaps for future research studies.

     

The influence of chitin nanocrystals on structural evolution of ultra-high molecular weight polyethylene/chitin nanocrystal fibers in hot-drawing process

Ultra-high molecular weight polyethylene (UHMWPE)/chitin nanocrystal (CNC) fibers were prepared. Compared with the pure UHMWPE fibers, the ultimate tensile strength and Young’s modulus of UHMWPE/CNC fibers are improved by 15.7% and 49.6%, respectively, with the addition of chitin nanocrystals (CNCs) of 1 wt%. The melting temperature (T _m) of UHMWPE/CNC fibers was higher than that of pure UHMWPE fibers. Pure UHMWPE fibers and UHMWPE/CNC fibers were characterized with respect to crystallinity, orientation and kebab structure by wide-angle X-ray diffraction (WAXD), small-angle X-ray scattering (SAXS) and scanning electron microscopy (SEM). It is found that the CNCs act as the shish structure in UHMWPE/CNC fibers and the kebab crystals are grown around the CNCs. There was almost no difference between pure UHMWPE fibers and UHMWPE/CNC fibers in orientation. But the degree of crystallinity of various stages of UHMWPE/CNC fibers was respectively higher than the corresponding stage of pure UHMWPE fibers. Moreover, the addition of 1 wt% CNCs improved the thickness of kebab crystals and accelerated the transformation of kebab to shish.     

Poly(ε-caprolactone) (PCL)/cellulose nano-crystal (CNC) nanocomposites and foams

Poly(ε-caprolactone) (PCL)/cellulose nanocrystal (CNC) nanocomposites were produced via twin-screw extrusion. Microcellular nanocomposite samples were produced with microcellular injection molding using carbon dioxide (CO₂) as physical blowing agent. The foaming behavior, physical properties, thermal properties, crystallization behavior, and biocompatibility were investigated. It was found that the CNCs interacted with the PCL matrix which led to a strong interface. The CNCs effectively acted as nucleation agents in microcellular injection molding. Both solid and foamed samples with higher levels of CNC content showed higher tensile moduli, complex viscosities, and storage moduli due to the reinforcement effects of CNCs. Furthermore, improvement in the foamed samples was more significant due to their fine cell structure. The addition of CNCs caused a reduction of the decomposition temperature and an increase in the glass transition temperature, crystallization temperature, and crystallinity of PCL. Moreover, the biocompatibility of the foamed nanocomposites with low CNC content was verified by 3T3 fibroblast cell culture.     

Liquid crystalline thermosets based on anisotropic phases of cellulose nanocrystals

A new class of liquid crystalline thermosets (LCTs) was successfully produced containing lyotropic cellulose nanocrystals (CNCs) as the primary mesogenic component (up to 72 wt%) by the addition of non-mesogenic epoxy monomers. Cellulose-based LCTs were produced by totally aqueous processing methods and ultimately cured at elevated temperatures to produce ordered networks of ‘frozen’ liquid crystalline (LC) phases. Various degrees of birefringence were obtained via self-assembly of CNCs into oriented phases as observed by polarized optical microscopy and transmission electron microscopy. X-ray diffraction measurements highlighted the effects of texture of CNCs within LCT films compared to lyophilized CNCs. Cellulose-based LCT films uniquely exhibited thermo-mechanical properties of both traditional LCTs and LC elastomers, such as high elastic modulus (~1 GPa) under ambient conditions and low glass transition temperature (~?25 °C), respectively. The development of LCTs based on CNCs and aqueous processing methods provides a renewable pathway for designing high performance composites with ordered network structures and unique optical properties.     

Dynamic postpolymerization of 3D‐printed photopolymer nanocomposites: Effect of cellulose nanocrystal and postcure temperature

Cellulose nanocrystal (CNC) reinforced methacrylate (MA) resin nanocomposite was prepared by 3D stereolithography printing. A postcure process, where the printed nanocomposite was heat‐treated under different temperatures, was applied to improve the property of the printed nanocomposites. To investigate the effect of CNC and postcure temperature on the kinetic behavior of the postpolymerization of printed nanocomposites, Fourier‐transform infrared spectroscopy and differential scanning calorimetry measurement of the printed nanocomposites before and after postcure were analyzed. The postpolymerization of MA nanocomposites was promoted at a postcure temperature of 140 °C for the printed 0.5% CNC/MA nanocomposites compared to the printed MA resin. The addition of CNC retarded the polymerization of MA resin during 3D printing, resulting in poorer mechanical properties of the printed nanocomposites compared to the printed MA resin. However, after postcure, the mechanical properties of the printed nanocomposites were improved by the postpolymerization of the MA nanocomposites. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 935–946     

Effects of hydrolysis conditions on the morphology,crystallinity, and thermal stability of cellulose nanocrystals extracted from kenaf bast fibers

Cellulose nanocrystals (CNC) were first isolated from kenaf bast fibers and then characterized. The raw fibers were subjected to alkali treatment and bleaching treatment and subsequent hydrolysis with sulfuric acid. The influence of the reaction time on the morphology, crystallinity, and thermal stability of CNC was investigated. Fourier transform infrared spectroscopy showed that lignin and hemicellulose were almost entirely removed during the alkali and bleaching treatments. The morphology and dimensions of the fibers and acid-released CNC were characterized by field emission scanning electron microscopy and transmission electron microscopy. X-Ray diffraction analysis revealed that the crystallinity first increases upon hydrolysis and then decreases after long durations of hydrolysis. The optimal extraction time was found to be around 40 min during hydrolysis at 45 °C with 65% sulfuric acid. The thermal stability was found to decrease as the hydrolysis time increased. The electrophoretic mobility of the CNC suspensions was measured using the zeta potential, and it ranged from −8.7 to −95.3 mV.     

Stoichiometry and stability of cellulose-hydrazine complexes

Highly crystalline cellulose samples from green algae (cellulose I) and mercerized ramie (cellulose II) were treated with anhydrous hydrazine and the resulting complexes were analyzed by synchrotron X-ray diffraction and thermogravimetry. Cellulose I-hydrazine complex could be fully described by a two-chain monoclinic unit cell, a = 0.879 nm, b = 1.076 nm, c = 1.038 nm, and γ = 122.0°, with space group P2₁. Cellulose II-hydrazine complex prepared from mercerized ramie gave a different two-chain monoclinic unit cell, a = 1.042 nm, b = 1.046 nm, c = 1.038 nm, γ = 129.7°, also with space group P2₁. Though having different crystal structures, the number of hydrazine molecules per glucopyranoside residue was 0.82 for cellulose I-complex and 0.93 for cellulose II-complex, probable stoichiometric value of 1.0. Hydrazine could be extracted from the complexes by organic solvents retaining the crystalline orders, resulting in the allomorphic conversion to cellulose III_I and cellulose III_II, both having non-staggered chain arrangements. These features are similar to those of cellulose-ethylenediamine complexes.     

Surface modification of cotton nanocrystals with a silane agent

The research herewith aims at obtaining cellulose nanocrystals with a reduced hydrophilic surface character using a silane with isocyanate groups (isocyanatepropyltriethoxysilane), which are very reactive to hydroxyl groups and thus, are readily able to react with the low quantity of free hydroxyl groups present in the cellulose nanocrystal surfaces, therefore, promoting surface modification. Cellulose nanocrystals were obtained by hydrochloric acid hydrolysis of cotton fiber and were characterized by X-ray diffraction, Fourier transform infrared spectroscopy (FTIR) and solid state ²⁹Si nuclear magnetic resonance (NMR) and their morphologies were investigated by scanning and transmission electron microscopy techniques. The nanocrystals presented a needle-like geometry with a 10 nm approximate diameter and a 166 nm average length. FTIR, ²⁹Si NMR and silicon mapping images showed that nanocrystal surface chemical modification was successfully achieved. Also, the results confirm that the chemical modification occurred mainly at the nanocrystal surface, keeping the morphological integrity of the nanocrystals. The applied methodology for surface modification of the cellulose nanocrystals provided nanofillers with more appropriate surface characteristics that allow the dispersion in polymeric matrices and the adhesion at filler-matrix interface to be obtained. This may result in a better performance of these nanocrystals as reinforcing agents of hydrophobic polymer matrices.