Carbon‐Supported Divacancy‐Anchored Platinum Single‐Atom Electrocatalysts with Superhigh Pt Utilization for the Oxygen Reduction Reaction

Maximizing the platinum utilization in electrocatalysts toward oxygen reduction reaction (ORR) is very desirable for large‐scale sustainable application of Pt in energy systems. A cost‐effective carbon‐supported carbon‐defect‐anchored platinum single‐atom electrocatalysts (Pt₁/C) with remarkable ORR performance is reported. An acidic H₂/O₂ single cell with Pt₁/C as cathode delivers a maximum power density of 520 mW cm^?2 at 80 °C, corresponding to a superhigh platinum utilization of 0.09 g_Pt kW^?1. Further physical characterization and density functional theory computations reveal that single Pt atoms anchored stably by four carbon atoms in carbon divacancies (Pt‐C₄) are the main active centers for the observed high ORR performance.     

One‐Pot Synthesis of Pt–Co Alloy Nanowire Assemblies with Tunable Composition and Enhanced Electrocatalytic Properties

Three‐dimensional (3D) Pt‐based alloy nanostructures composed of one‐dimensional (1D) nanowires/nanorods have recently attracted significant interest as electrocatalysts. In this work, we report an effective solvothermal method for the direct preparation of 3D Pt–Co nanowire assemblies (NWAs) with tunable composition. The composition‐ and structure‐dependent electrocatalytic performance is thoroughly investigated. Because of the bimetallic synergetic effect and unique structural advantage, the as‐prepared 3D Pt₃Co NWA outperforms commercial Pt/carbon and Pt black catalysts and even 3D Pt NWA. The electrochemical results demonstrate that the 3D Pt₃Co NWA is indeed a promising electrocatalyst with enhanced catalytic activity and improved durability for practical electrocatalytic applications.     

Nitrogen‐Doped Graphitic Porous Carbon Nanosheets Derived from In Situ Formed g‐C3N4 Templates for the Oxygen Reduction Reaction

Heteroatom‐doped carbon materials have been considered as potential substitutes for Pt‐based electrocatalysts for the oxygen reduction reaction (ORR) in alkaline fuel cells. Here we report the synthesis of oxygen‐containing nitrogen‐doped carbon (ONC) nanosheets through the carbonization of a mixture that contained glucose and dicyandiamide (DCDA). In situ formed graphitic carbon nitride (g‐C₃N₄) derived from DCDA provided a nitrogen‐rich template, thereby facilitating the formation of ONC nanosheets. The resultant ONC materials with high nitrogen content, high specific surface areas, and highly mesoporous total volume displayed excellent electrochemical performance, including a similar ORR onset potential, half‐potential, a higher diffusion‐limited current, and excellent tolerance to methanol than that of the commercial Pt/C catalyst, respectively. Moreover, the ONC‐850 nanosheet displayed high long‐term durability even after 1000 cycles as well as a high electron transfer number of 3.92 (4.0 for Pt/C). Additionally, this work provides deeper insight into these materials and a versatile strategy for the synthesis of cost‐effective 2D N‐doped carbon electrocatalysts.     

Facile Synthesis of Quasi‐One‐Dimensional Au/PtAu Heterojunction Nanotubes and Their Application as Catalysts in an Oxygen‐Reduction Reaction

An intermediate‐template‐directed method has been developed for the synthesis of quasi‐one‐dimensional Au/PtAu heterojunction nanotubes by the heterogeneous nucleation and growth of Au on Te/Pt core–shell nanostructures in aqueous solution. The synthesized porous Au/PtAu bimetallic nanotubes (PABNTs) consist of porous tubular framework and attached Au nanoparticles (AuNPs). The reaction intermediates played an important role in the preparation, which fabricated the framework and provided a localized reducing agent for the reduction of the Au and Pt precursors. The Pt₇Au PABNTs showed higher electrocatalytic activity and durability in the oxygen‐reduction reaction (ORR) in 0.1 M HClO₄ than porous Pt nanotubes (PtNTs) and commercially available Pt/C. The mass activity of PABNTs was 218 % that of commercial Pt/C after an accelerated durability test. This study demonstrates the potential of PABNTs as highly efficient electrocatalysts. In addition, this method provides a facile strategy for the synthesis of desirable hetero‐nanostructures with controlled size and shape by utilizing an intermediate template.     

Synthesis of Pt3Ni-based functionalized MWCNTs to enhance electrocatalysis for PEM fuel cells

Nanoscale Pt₃Ni/functionalized multiwalled carbon nanotubes (FMWCNTs) catalysts, successfully synthesized by anchoring nickel–platinum alloy nanoparticles on FMWCNTs, are presented in this paper. Compared with conventional commercial Pt/C catalysts, the preliminary results revealed that the Pt₃Ni/FMWCNTs catalysts demonstrated not only higher specific activity for oxygen reduction reaction (ORR) but also outstanding stability. The enhancement in the stability of the Pt₃Ni/FMWCNTs catalysts is believed to be due to the anchor effects in Pt₃Ni alloy structure, the stronger interaction between Pt₃Ni alloy nanoparticles and FMWCNTs, and the “π sites” anchoring centers for metal nanoparticles from CNTs with high graphite.     

Unsupported Pt‐Ni Aerogels with Enhanced High Current Performance and Durability in Fuel Cell Cathodes

Highly active and durable oxygen reduction catalysts are needed to reduce the costs and enhance the service life of polymer electrolyte fuel cells (PEFCs). This can be accomplished by alloying Pt with a transition metal (for example Ni) and by eliminating the corrodible, carbon‐based catalyst support. However, materials combining both approaches have seldom been implemented in PEFC cathodes. In this work, an unsupported Pt‐Ni alloy nanochain ensemble (aerogel) demonstrates high current PEFC performance commensurate with that of a carbon‐supported benchmark (Pt/C) following optimization of the aerogel's catalyst layer (CL) structure. The latter is accomplished using a soluble filler to shift the CL's pore size distribution towards larger pores which improves reactant and product transport. Chiefly, the optimized PEFC aerogel cathodes display a circa 2.5‐fold larger surface‐specific ORR activity than Pt/C and maintain 90 % of the initial activity after an accelerated stress test (vs. 40 % for Pt/C).     

Accelerating Oxygen‐Reduction Catalysts through Preventing Poisoning with Non‐Reactive Species by Using Hydrophobic Ionic Liquids

Developing cost‐effective electrocatalysts for the oxygen reduction reaction (ORR) is a prerequisite for broad market penetration of low‐temperature fuel cells. A major barrier stems from the poisoning of surface sites by nonreactive oxygenated species and the sluggish ORR kinetics on the Pt catalysts. Herein we report a facile approach to accelerating ORR kinetics by using a hydrophobic ionic liquid (IL), which protects Pt sites from surface oxidation, making the IL‐modified Pt intrinsically more active than its unmodified counterpart. The mass activity of the catalyst is increased by three times to 1.01 A mg^?1_Pt@0.9 V, representing a new record for pure Pt catalysts. The enhanced performance of the IL‐modified catalyst can be stabilized after 30 000 cycles. We anticipate these results will form the basis for an unprecedented perspective in the development of high‐performing electrocatalysts for fuel‐cell applications.     

Bulk-like Pt(100)-oriented Ultrathin Surface: Combining the Merits of Single Crystals and Nanoparticles to Boost Oxygen Reduction Reaction

Single crystal surfaces with highly coordinated sites very often hold high specific activities toward oxygen reduction reaction (ORR) and others. Transposing their high specific activity to practical high-surface-area electrocatalysts remains challenging. Here, ultrathin Pt(100) alloy surface is constructed via epitaxial growth. The surface shows 3.1–6.9 % compressive strain and bulk-like characteristics as demonstrated by site-probe reactions and different spectroscopies. Its ORR activity exceeds that of bulk Pt₃Ni(100) and Pt(111) and presents a 19-fold increase in specific activity and a 13-fold increase in mass activity relative to commercial Pt/C. Moreover, the electrochemically active surface area (ECSA) is increased by 4-fold compared to traditional thin films (e.g. NSTF), which makes the catalyst more tolerant to voltage loss at high current densities under fuel cell operation. This work broadens the family of extended surface catalysts and highlights the knowledge-driven approach in the development of advanced electrocatalysts.     

Efficient Oxygen Reduction Reaction (ORR) Catalysts Based on Single Iron Atoms Dispersed on a Hierarchically Structured Porous Carbon Framework

Single Fe atoms dispersed on hierarchically structured porous carbon (SA‐Fe‐HPC) frameworks are prepared by pyrolysis of unsubstituted phthalocyanine/iron phthalocyanine complexes confined within micropores of the porous carbon support. The single‐atom Fe catalysts have a well‐defined atomic dispersion of Fe atoms coordinated by N ligands on the 3D hierarchically porous carbon support. These SA‐Fe‐HPC catalysts are comparable to the commercial Pt/C electrode even in acidic electrolytes for oxygen reduction reaction (ORR) in terms of the ORR activity (E_1/2=0.81 V), but have better long‐term electrochemical stability (7 mV negative shift after 3000 potential cycles) and fuel selectivity. In alkaline media, the SA‐Fe‐HPC catalysts outperform the commercial Pt/C electrode in ORR activity (E_1/2=0.89 V), fuel selectivity, and long‐term stability (1 mV negative shift after 3000 potential cycles). Thus, these nSA‐Fe‐HPCs are promising non‐platinum‐group metal ORR catalysts for fuel‐cell technologies.     

Structural and Electronic Effects of Carbon‐Supported PtxPd1−x Nanoparticles on the Electrocatalytic Activity of the Oxygen‐Reduction Reaction and on Methanol Tolerance

We report a systematic investigation on the structural and electronic effects of carbon‐supported Pt_xPd_1?x bimetallic nanoparticles on the oxygen reduction reaction (ORR) and methanol oxidation reaction (MOR) in acid electrolyte. Pt_xPd_1?x/C nanocatalysts with various Pt/Pd atomic ratios (x=0.25, 0.5, and 0.75) were synthesized by using a borohydride‐reduction method. Rotating‐disk electrode measurements revealed that the Pt₃Pd₁/C nanocatalyst has a synergistic effect on the ORR, showing 50 % enhancement, and an antagonistic effect on the MOR, showing 90 % reduction, relative to JM 20 Pt/C on a mass basis. The extent of alloying and Pt d‐band vacancies of the Pt_xPd_1?x/C nanocatalysts were explored by extended X‐ray absorption fine‐structure spectroscopy (EXAFS) and X‐ray absorption near‐edge structure spectroscopy (XANES). The structure–activity relationship indicates that ORR activity and methanol tolerance of the nanocatalysts strongly depend on their extent of alloying and d‐band vacancies. The optimal composition for enhanced ORR activity is Pt₃Pd₁/C, with high extent of alloying and low Pt d‐band vacancies, owing to favorable O? O scission and inhibited formation of oxygenated intermediates. MOR activity also shows structure dependence. For example, Pt₁Pd₃/C with Pt_rich?corePd_rich?shell structure possesses lower MOR activity than the Pt₃Pd₁/C nanocatalyst with random alloy structure. Herein, extent of alloying and d‐band vacancies reveal new insights into the synergistic and antagonistic effects of the Pt_xPd_1?x/C nanocatalysts on surface reactivity.     

One-step synthesis of carbon-supported Pd–Pt alloy electrocatalysts for methanol tolerant oxygen reduction

A facile, one-step reduction route was developed to synthesize Pd-rich carbon-supported Pd–Pt alloy electrocatalysts of different Pd/Pt atomic ratios. As-prepared Pd–Pt/C catalysts exhibit a single phase fcc structure and an expansion lattice parameter. Comparison of the oxygen reduction reaction (ORR) on the Pd–Pt/C alloy catalysts indicates that the Pd₃Pt₁/C bimetallic catalyst exhibits the highest ORR activity among all the Pd–Pt alloy catalysts and shows a comparative ORR activity with the commercial Pt/C catalyst. Moreover, all the Pd–Pt alloy catalysts exhibited much higher methanol tolerance during the ORR than the commercial Pt/C catalyst. High methanol tolerance of the Pd–Pt alloy catalysts could be attributed to the weak adsorption of methanol induced by the composition effect, to the presence of Pd atoms and to the formation of Pd-based alloys.     

Bottom‐Up Fabrication of a Sandwich‐Like Carbon/Graphene Heterostructure with Built‐In FeNC Dopants as Non‐Noble Electrocatalyst for Oxygen Reduction Reaction

High‐performance non‐noble electrocatalysts for oxygen reduction reaction (ORR) are the prerequisite for large‐scale utilization of fuel cells. Herein, a type of sandwiched‐like non‐noble electrocatalyst with highly dispersed FeN_x active sites embedded in a hierarchically porous carbon/graphene heterostructure was fabricated using a bottom‐up strategy. The in situ ion substitution of Fe³⁺ in a nitrogen‐containing MOF (ZIF‐8) allows the Fe‐heteroatoms to be uniformly distributed in the MOF precursor, and the assembly of Fe‐doped ZIF‐8 nano‐crystals with graphene‐oxide and in situ reduction of graphene‐oxide afford a sandwiched‐like Fe‐doped ZIF‐8/graphene heterostructure. This type of heterostructure enables simultaneous optimization of FeN_x active sites, architecture and interface properties for obtaining an electron‐catalyst after a one‐step carbonization. The synergistic effect of these factors render the resulting catalysts with excellent ORR activities. The half‐wave potential of 0.88 V vs. RHE outperforms most of the none‐noble metal catalyst and is comparable with the commercial Pt/C (20 wt %) catalyst. Apart from the high activity, this catalyst exhibits excellent durability and good methanol‐tolerance. Detailed investigations demonstrate that a moderate content of Fe dopants can effectively increase the intrinsic activities, and the hybridization of graphene can enhance the reaction kinetics of ORR. The strategy proposed in this work gives an inspiration towards developing efficient noble‐metal‐free electrocatalysts for ORR.     

NiMn‐Based Bimetal–Organic Framework Nanosheets Supported on Multi‐Channel Carbon Fibers for Efficient Oxygen Electrocatalysis

Developing noble‐metal‐free bifunctional oxygen electrocatalysts is of great significance for energy conversion and storage systems. Herein, we have developed a transformation method for growing NiMn‐based bimetal–organic framework (NiMn‐MOF) nanosheets on multi‐channel carbon fibers (MCCF) as a bifunctional oxygen electrocatalyst. Owing to the desired components and architecture, the MCCF/NiMn‐MOFs manifest comparable electrocatalytic performance towards oxygen reduction reaction (ORR) with the commercial Pt/C electrocatalyst and superior performance towards oxygen evolution reaction (OER) to the benchmark RuO₂ electrocatalyst. X‐ray absorption fine structure (XAFS) spectroscopy and density functional theory (DFT) calculations reveal that the strong synergetic effect of adjacent Ni and Mn nodes within MCCF/NiMn‐MOFs effectively promotes the thermodynamic formation of key *O and *OOH intermediates over active NiO₆ centers towards fast ORR and OER kinetics.     

Ice/Salt-Assisted Synthesis of Ultrathin Two-Dimensional Micro/Mesoporous Iron and Nitrogen Co-Doped Carbon as an Efficient Electrocatalyst for Oxygen Reduction

An ice/salt-assisted strategy has been developed to achieve the green and efficient synthesis of ultrathin two-dimensional (2D) micro/mesoporous carbon nanosheets (CNS) with the dominant active moieties of Fe−N₄ (Fe-N-CNS) as high-performance electrocatalysts for the oxygen reduction reaction (ORR). The strategy involves freeze-drying a mixture of iron porphyrin and KCl salt using ice as template followed by a confined pyrolysis with KCl as an independent sealed nanoreactor to facilitate the formation of 2D carbon nanosheets, N incorporation, and porosity creation. The well-defined assembly of ultrathin 2D carbon nanosheets ensures high utilization of D1 and D3 Fe−N₄ active sites, and effectively promotes the mass transport of ORR reactants by virtue of the pronounced mesoporous structure. The resulting Fe-N-CNS electrocatalyst was shown to exhibit superior ORR activity, better electrochemical durability, and methanol tolerance towards ORR in alkaline electrolyte relative to the commercial Pt/C electrocatalyst.     

Pt/Ni(OH)2–NiOOH/Pd multi-walled hollow nanorod arrays as superior electrocatalysts for formic acid electrooxidation

The catalytic activity and durability are crucial for the development of high-performance electrocatalysts. To design electrocatalysts with excellent electroactivity and durability, the structure and composition are two important guiding principles. In this work, novel Pt/Ni(OH)₂–NiOOH/Pd multi-walled hollow nanorod arrays (MHNRAs) are successfully synthesized. The unique MHNRAs provide fast transport and short diffusion paths for electroactive species and high utilization rate of catalysts. Because of the special surface and synergistic effects, the Pt/Ni(OH)₂–NiOOH/Pd MHNRA electrocatalysts exhibit high catalytic activity, high durability and superior CO poisoning tolerance for the electrooxidation of formic acid in comparison with Pt@Pd MHNRAs, commercial Pt/C, Pd/C and PtRu/C catalysts.     

Boosting ORR Catalytic Activity by Integrating Pyridine‐N Dopants,a High Degree of Graphitization,and Hierarchical Pores into a MOF‐Derived N‐Doped Carbon in a Tandem Synthesis

N‐doped carbon materials represent promising metal‐free electrocatalysts for the oxygen reduction reaction (ORR), the cathode reaction in fuel cells, metal–air batteries, and so on. A challenge for optimizing the ORR catalytic activities of these electrocatalysts is to tune their local structures and chemical compositions in a rational and controlled way that can achieve the synergistic function of each factor. Herein, we report a tandem synthetic strategy that integrates multiple contributing factors into an N‐doped carbon. With an N‐containing MOF (ZIF‐8) as the precursor, carbonization at higher temperatures leads to a higher degree of graphitization. Subsequent NH₃ etching of this highly graphitic carbon enabled the introduction of a higher content of pyridine‐N sites and higher porosity. By optimizing these three factors, the resultant carbon materials displayed ORR activity that was far superior to that of carbon derived from a one‐step pyrolysis. The onset potential of 0.955 V versus a reversible hydrogen electrode (RHE) and the half‐wave potential of 0.835 V versus RHE are among the top ranks of metal‐free ORR catalysts and are comparable to commercial Pt/C (20 wt %) catalysts. Kinetic studies revealed lower H₂O₂ yields, higher electron‐transfer numbers, and lower Tafel slopes for these carbon materials compared with that derived from a one‐step carbonization. These findings verify the effectiveness of this tandem synthetic strategy to enhance the ORR activity of N‐doped carbon materials.     

Carbon-supported ultrafine Pt nanoparticles modified with trace amounts of cobalt as enhanced oxygen reduction reaction catalysts for proton exchange membrane fuel cells

To accelerate the kinetics of the oxygen reduction reaction (ORR) in proton exchange membrane fuel cells, ultrafine Pt nanoparticles modified with trace amounts of cobalt were fabricated and decorated on carbon black through a strategy involving modified glycol reduction and chemical etching. The obtained Pt₃₆Co/C catalyst exhibits a much larger electrochemical surface area (ECSA) and an improved ORR electrocatalytic activity compared to commercial Pt/C. Moreover, an electrode prepared with Pt₃₆Co/C was further evaluated under H₂-air single cell test conditions, and exhibited a maximum specific power density of 10.27 W mg_Pt^?1, which is 1.61 times higher than that of a conventional Pt/C electrode and also competitive with most state-of-the-art Pt-based architectures. In addition, the changes in ECSA, power density, and reacting resistance during the accelerated degradation process further demonstrate the enhanced durability of the Pt₃₆Co/C electrode. The superior performance observed in this work can be attributed to the synergy between the ultrasmall size and homogeneous distribution of catalyst nanoparticles, bimetallic ligand and electronic effects, and the dissolution of unstable Co with the rearrangement of surface structure brought about by acid etching. Furthermore, the accessible raw materials and simplified operating procedures involved in the fabrication process would result in great cost-effectiveness for practical applications of PEMFCs.     

Low‐Pt Loaded on a Vanadium Nitride/Graphitic Carbon Composite as an Efficient Electrocatalyst for the Oxygen Reduction Reaction

The high cost of platinum electrocatalysts for the oxygen reduction reaction (ORR) has hindered the commercialization of fuel cells. An effective support can reduce the usage of Pt and improve the reactivity of Pt through synergistic effects. Herein, the vanadium nitride/graphitic carbon (VN/GC) nanocomposites, which act as an enhanced carrier of Pt nanoparticles (NPs) towards ORR, have been synthesized for the first time. In the synthesis, the VN/GC composite could be obtained by introducing VO₃^? and [Fe(CN)₆]^4? ions into the polyacrylic weak‐acid anion‐exchanged resin (PWAR) through an in‐situ anion‐exchanged route, followed by carbonization and a subsequent nitridation process. After loading only 10 % Pt NPs, the resulting Pt‐VN/GC catalyst demonstrates a more positive onset potential (1.01 V), higher mass activity (137.2 mA mg^?1), and better cyclic stability (99 % electrochemical active surface area (ECSA) retention after 2000 cycles) towards ORR than the commercial 20 % Pt/C. Importantly, the Pt‐VN/GC catalyst mainly exhibits a 4 e^?‐transfer mechanism and a low yield of peroxide species, suggesting its potential application as a low‐cost and highly efficient ORR catalyst in fuel cells.     

Ion‐Exchange‐Assisted Synthesis of Pt‐VC Nanoparticles Loaded on Graphitized Carbon: A High‐Performance Nanocomposite Electrocatalyst for Oxygen‐Reduction Reactions

Carbide‐based electrocatalysts are superior to traditional carbon‐based electrocatalysts, such as the commercial Pt/C electrocatalysts, in terms of their mass activity and stability. Herein, we report a general approach for the preparation of a nanocomposite electrocatalyst of platinum and vanadium carbide nanoparticles that are loaded onto graphitized carbon. The nanocomposite, which was prepared in a localized and controlled fashion by using an ion‐exchange process, was an effective electrocatalyst for the oxygen‐reduction reaction (ORR). Both the stability and the durability of the Pt‐VC/GC nanocomposite catalyst could be enhanced compared with the state‐of‐the‐art Pt/C. This approach can be extended to the synthesis of other metal‐carbide‐based nanocatalysts. Moreover, this straightforward synthesis of high‐performance composite nanocatalysts can be scaled up to meet the requirements for mass production.     

Optimizing the Size of Platinum Nanoparticles for Enhanced Mass Activity in the Electrochemical Oxygen Reduction Reaction

High oxygen reduction (ORR) activity has been for many years considered as the key to many energy applications. Herein, by combining theory and experiment we prepare Pt nanoparticles with optimal size for the efficient ORR in proton‐exchange‐membrane fuel cells. Optimal nanoparticle sizes are predicted near 1, 2, and 3 nm by computational screening. To corroborate our computational results, we have addressed the challenge of approximately 1 nm sized Pt nanoparticle synthesis with a metal–organic framework (MOF) template approach. The electrocatalyst was characterized by HR‐TEM, XPS, and its ORR activity was measured using a rotating disk electrode setup. The observed mass activities (0.87±0.14 A mg_Pt^?1) are close to the computational prediction (0.99 A mg_Pt^?1). We report the highest to date mass activity among pure Pt catalysts for the ORR within similar size range. The specific and mass activities are twice as high as the Tanaka commercial Pt/C catalysis.