Improvement of thermo-oxidative stability of electrically insulating polymeric materials by organic-inorganic hybrid coating

The thermo-oxidative stability of poly(ethylene terephthalate) (PET) and low-density polyethylene (LDPE) films, coated with organic-inorganic hybrid coatings of various compositions, has been investigated after accelerated ageing tests, in order to ascertain a possible beneficial effect of these coatings on the electrical performances of these insulating materials. The results have shown that the coating affects degradation mechanisms for both LDPE and PET.Thermo-oxidation is slow in LDPE, leading to significantly better insulating characteristics after ageing: a strong reduction of the embrittlement time was also observed.The strong increase of crystallinity upon ageing, observed for both coated and uncoated PET samples, probably dominates the effect of ageing on the electrical properties. As a consequence, only slight beneficial effects on PET electrical performances have been observed (both on conductivity and electrical strength). On the other hand, the coating has a strong effect on molecular weight changes leading to a significant increase of molecular weight for coated PET, while uncoated PET undergoes a significant decrease. This suggests that coated PET should present significantly better properties upon very long times of ageing.     

Bonding Strengths of Titania Sol-Gel Derived Coatings on Titanium

Bioactive ceramic coatings have had poor adhesion to substrate. In this study, the bond strength (tensile strength) of titania gel coating to titanium substrate was studied. In the experiments three different pretreatments were used, namely sodium hydroxide corroding, plasma cleaning and titanium nitride coating. Also the effects of heating temperature, heating in vacuum and titanium surface roughness were studied. The sol properties were altered with valeric acid addition. Samples were analysed by SEM-EDX, AES, AFM and tested by bond strength gauge. Those samples in which the titanium surface was precorroded one hour in sodium hydroxide, predeposited by titanium nitride or ground improved the bonding strengths of titania coatings to over 24 MPa. In these samples a fracture occurred at the glue-coating interface.     

造孔剂对电泳沉积制备多孔HA涂层及其生物活性的影响

采用水热法制得的羟基磷灰石(HA)纳米粉体,分别与造孔剂葡萄糖(Glu)、壳聚糖(CS)、炭粉(C)3种微粒(＜38.5 μm)配置成质量比1∶1的悬浮液,电泳沉积 烧结制备钛基多孔HA涂层,并对制得的3种多孔HA涂层在模拟体液浸泡前后的表面形貌、化学组成及物相变化进行表征。 结果表明,经700 ℃烧结处理后制得的3种多孔HA涂层在1.5倍人体模拟体液中浸泡5 d后,多孔HA涂层表面均被层状生长的碳磷灰石颗粒完全覆盖,颗粒直径在5~25 μm,说明这些多孔HA涂层均具有良好的生物活性。 其中以CS为造孔剂制得的多孔HA涂层结合强度最高,达19.5 MPa,有望开发成为新型的人骨植入生物陶瓷材料。     

Glass Strengthening Using Ormosil Polymeric Coatings

Ormosil polymeric coatings comprised of an epoxy resin, an amine hardener and a silane have been applied to glass samples containing large, controlled defects introduced by Vicker's indentation. The coatings can completely overcome these controlled defects. The strengthening effect is due to penetration of the defects by the coatings. Therefore, the reactions between the components of these hybrid materials and the glass substrate are of crucial importance in determining both the degree of strengthening that is achieved and the hydrolytic durability of the coatings. The maximum strengthening effect of these ormosil polymeric coatings is obtained when 25% of the active hydrogen is supplied by the silane (7.2 wt% silane). More than 7.2 wt% silane reduces coating cohesion and thus gives a reduced strengthening effect. Studies on silane primed systems show that both good coating adhesion and cohesion are required for significant strengthening. Coatings with good adhesion also have greater hydrolytic durability.     

Sol–gel derived hybrid coatings for the improvement of scratch resistance of polyethylene

Organic–inorganic hybrid materials were prepared through the sol–gel approach starting from tetraethoxysilane (TEOS), as silica precursor, and triethoxysilane terminated polymers; before gelling the solutions were applied to polyethylene (PE) films and slabs by spin-coating, without any previous surface pre-treatment of the substrate, and finally the coatings were thermally cured at 60 °C for 24 h. Among the various polymers used to prepare the coatings, only polyethylene-b-poly(ethylene glycol) copolymers gave good results in terms of adhesion to the PE substrates, and hybrid coatings with different organic–inorganic ratios were prepared. As suggested by visual inspection and SEM investigation, and confirmed by the critical loads derived from scratch tests, a good adhesion of the coating to the PE substrates was obtained, probably due to the presence of PE segments in the organic phase of the coating. Transparency as well as SEM and DSC data were in agreement with the formation of a nanostructured hybrid coating, with a high level of interpenetration between organic and inorganic domains. It was also observed that these hybrid coatings are able to improve significantly the scratch resistance and slightly increase the wettability with respect to uncoated PE. This approach to the surface-properties modification of PE appears as a simple and convenient method for the functionalization of PE substrates.     

Characterisation of the interface of sputter-deposited copper coatings on nitrogen plasma-treated carbon substrates

The adhesion of copper coatings to carbon substrates is very poor, because of lack of diffusion or reaction between the constituents. Because there is technological interest in enhancing the adhesion and improving the interface between copper and carbon, plasma treatment of the carbon substrate was employed in this study. For modification of the carbon surface a nitrogen plasma was used. It was confirmed by pull-off tests that the strength of adhesion of the copper coating can be improved by a factor of more than 10 by plasma pretreatment, even after treatment for a very short time (1 min). To obtain more information about the mechanisms of the processes occurring at the interface SIMS investigations were performed on samples which had been treated for different times (between 1 and 60 min). These measurements confirmed that nitrogen is located on the interface. With increasing pretreatment time the amount of nitrogen detected on the interface increased. Besides characterisation of as-deposited samples, another focus was to study the mechanisms of diffusion of nitrogen if the samples are heat treated at 500°C.     

Plasma and chromic acid treatments of polycarbonate surface to improve coating–substrate adhesion

The influence of Ar/O₂ plasma activation and chromic acid etching of polycarbonate (PC) surface on the adhesion of coating to substrate was systematically studied by cross‐cut and tape peel methods through temperature‐shock aging tests. The differences between the wettabilities and elemental compositions of plasma‐treated and chromic acid‐treated PC surfaces prior to coating deposition were evaluated by contact angle measurements and X‐ray photoelectron spectroscopy. To elucidate the adhesion failure of the coatings, nanoindentation technique was employed for the quantitative assessment of the nanomechanical changes of coating depositions on PCs after temperature‐shock aging tests. The two surface treatments can significantly improve the hydrophilicity and polarity of the PC surface, resulting in excellent adhesion of the coating on the PC substrate. Temperature‐shock aging tests reveal that the adhesion of coating on plasma‐modified substrates is superior to that of chromic acid‐etched substrates. We propose that the improved adhesion of the coating on the plasma‐modified PC can be attributed to the higher wettability and more cross‐linking of C–O–Si bonds at the coating–substrate interface. Copyright © 2013 John Wiley & Sons, Ltd.     

Improvement of the thermo-oxidative stability of low-density polyethylene films by organic-inorganic hybrid coatings

LDPE films have been coated with single or bi-layer hybrid coatings formed through sol-gel reactions in order to improve their thermo-oxidative resistance. Different chemical compositions of the coating were investigated which differ either in the amount of the inorganic phase (silica deriving from tetraethoxysilane) or in the organic component (either alkoxy silane functionalized polyethylene-poly(ethylene glycol) diblock copolymers or poly(vinyl alcohol)). The thermo-oxidative stability of the coated films thus obtained has been assessed by means of isothermal differential scanning calorimetry (DSC) and isothermal thermo-gravimetric analysis (TGA) under accelerated conditions, i.e. at high temperatures in pure oxygen flow. Conventional ageing in air at lower temperature, slightly above the in-service one, has also been carried out. The obtained data show: a) a general improvement of the thermal-resistance for the coated LDPE samples; b) a particularly high thermal-resistance for LDPE coated with a bi-layer coating with pure silica in the top layer; c) the effectiveness of the accelerated techniques in qualitatively assessing the thermo-oxidative resistance of the coated polymeric systems.     

Abrasion resistant inorganic/organic coating materials prepared by the sol-gel method

Novel abrasion resistant coating materials prepared by the sol-gel method have been developed and applied on the polymeric substrates bisphenol-A polycarbonate and diallyl diglycol carbonate resin (CR-39). These coatings are inorganic/organic hybrid network materials synthesized from 3-isocyanatopropyltriethoxysilane functionalized organics and metal alkoxide. The organic components are 3,3-iminobispropylamine (IMPA), resorcinol (RSOL), diethylenetriamine (DETA), poly(ethyleneimine) (PEI), glycerol and a series of diols. The metal alkoxides are tetraethoxysilane (TEOS) and tetramethoxysilane (TMOS). These materials are spin coated onto bisphenol-A polycarbonate and CR-39 sheets and thermally cured to obtain a transparent coating of a few microns in thickness. Following the curing, the abrasion resistance is measured and compared with an uncoated control. It was found that the abrasion resistance of inorganic/organic hybrid coatings in the neat form or containing metal alkoxide can be very effective to improve the abrasion resistance of polymeric substrates. The adhesion tests show that the adhesion between coating and substrate can be greatly improved by treating the polymeric substrate surface with a primer solution of isopropanol containing 3-aminopropyltriethoxysilane (3-APS). The interaction between 3-APS and the polycarbonate surface was investigated by a molecular dynamics simulation. The results strongly suggest that the hydrogen bonding between the amino group of the 3-APS and ester group in the polycarbonate backbone are sufficiently strong to influence the orientation of the primer molecules. The abrasion resistance of these new coating systems is discussed in light of the structure of the organic components. All of these results show that these coating materials have excellent abrasion resistance and have potential applications as coating materials for lenses and other polymeric products.     

Surface modification of polyethylene for improving the adhesion of a highly fluorinated UV-cured coating

The surface of low density polyethylene (LDPE) was modified by grafting a photoinitiator on it, after an Ar plasma treatment. The functionalisation was characterized by contact angle measurements, XPS analyses and AFM. The grafted LDPE was then coated with a UV-curable formulation based on highly fluorinated oligomers. Although the surface tension of the coating is very low, a good adhesion onto the substrate was obtained due to the surface treatment which was applied.     

Axisymmetric peel test for adhesion measurement of polymer coatings

A novel axisymmetric peel test for measuring the adherence of coatings has been developed. The method utilizes a thin elastomeric membrane as a support for an uncured coating. Application of a pressure differential across this membrane brings the coating into contact with the substrate of interest, allowing it to cure while in contact with the substrate. The peel energy of the fully cured coating is determined by the measured peel force and by the geometry at the peeling front. Use of the test is illustrated with a model glassy polyurethane coating on an aluminum substrate. We show that the test is ideally suited for testing the effects of substrate preparation and cure conditions on the resultant coating adhesion. The upper limit on the adhesion strength that we were able to measure was about 50 J/m², a limit that is determined by the tensile strength of the coating. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Effects of intermediate Ar plasma treatments on CrN coating microstructures and property evolutions

Chromium nitride (CrN) coatings with different steps of intermediate argon plasma treatments were deposited with primary (200) orientation by multi‐arc ion plating technique. By virtue of scanning electron microscopy, X‐ray diffraction and high‐resolution transmission electron microscopy, the influence of intermediate argon plasma treatments on the coating microstructures, mechanical properties and corrosion properties as well as tribological behaviors in artificial seawater solutions were systematically investigated. It was assumed that the mechanical properties, adhesion strength, corrosion and tribological performances of coatings depended on argon plasma treatment steps. High‐performance coatings could be obtained by proper plasma treatment steps. The superior anti‐corrosion ability of coating with appropriate treatment steps may be ascribed to the increased charge transfer resistance due to alternative interface and CrN layer and the compact microstructure. On the other hand, the excellent tribological performances in seawater conditions may be attributed to the enhanced mechanical properties. Otherwise, further increase in treatment steps was assumed to distinctly increase defects and deteriorate the coating integrity thus weakening coating properties and behaviors. Copyright © 2016 John Wiley & Sons, Ltd.     

Adhesion of Sol-Gel-Derived Organic-Inorganic Hybrid Coatings on Polyester

Inorganic coatings, including metal-oxide coatings, provide polymer surfaces with excellent abrasion and wear resistance, and protection against environmental degradation. However, one drawback associated with the incorporation of such ceramic coatings to polymeric materials is the adhesion characteristic at the ceramic-polymer interface. In this paper, two strategies for adhesion enhancement of ceramic coatings on polymer substrates were proposed: (1) formation of chemical bonds through surface condensation reactions, and (2) development of interlocked ceramic and polymeric networks through diffusion of alkoxide precursors. The current research has focused on the adhesion of sol-gel-derived organic-inorganic hybrid coatings on polyester by forming chemical bonds between the polymer substrate and the hybrid coatings, as well as developing interlocked polymeric and inorganic networks at the interface. Contact angle, wettability tests, and chemicalanalysis were done to verify the effectiveness of the adhesion of organic-inorganic hybrid coatings on polyester substrates. In addition, dry and wet thermal cycling tests were done to analyze the adhesion behavior of the hybrid coatings on polyester, followed by microscopy examination. It was found that although both approaches resulted in excellent adhesion of hybrid coatings on polyester, adhesion with interlocked ceramic and polymeric networks was far better than that with chemical bonds in the presence of water at elevated temperatures.     

Water-Mediated Epoxy/Surface Adhesion: Understanding the Interphase Region

Epoxy resins coatings are commonly found in corrosion protection coatings but the presence of water can affect their adhesion to the substrate, often weakening the adhesion of the coating to the solid, reducing its efficiency. Nevertheless, small amounts of water can enhance the epoxy/substrate interactions. In this work, the interphase region of an epoxy precursor and metal oxide substrates is investigated using molecular simulations and it is found that water accumulates between the epoxy layer and the solid substrate. At high water concentrations (9 wt %) the interaction between the epoxy precursor and the solid surface is weakened regardless of the nature of the solid, but at low water concentrations the nature of the solid surface becomes important. For hematite, the presence of water decreases the strength of adhesion but for goethite the presence of a small amount of water (3 wt %) enhances the adhesion to the surface resulting in a densification at the interface.     

Development of combinatorial chemistry methods for coatings: high-throughput adhesion evaluation and scale-up of combinatorial leads

Coupling of combinatorial chemistry methods with high-throughput (HT) performance testing and measurements of resulting properties has provided a powerful set of tools for the 10-fold accelerated discovery of new high-performance coating materials for automotive applications. Our approach replaces labor-intensive steps with automated systems for evaluation of adhesion of 8 x 6 arrays of coating elements that are discretely deposited on a single 9 x 12 cm plastic substrate. Performance of coatings is evaluated with respect to their resistance to adhesion loss, because this parameter is one of the primary considerations in end-use automotive applications. Our HT adhesion evaluation provides previously unavailable capabilities of high speed and reproducibility of testing by using a robotic automation, an expanded range of types of tested coatings by using the coating tagging strategy, and an improved quantitation by using high signal-to-noise automatic imaging. Upon testing, the coatings undergo changes that are impossible to quantitatively predict using existing knowledge. Using our HT methodology, we have developed several coatings leads. These HT screening results for the best coating compositions have been validated on the traditional scales of coating formulation and adhesion loss testing. These validation results have confirmed the superb performance of combinatorially developed coatings over conventional coatings on the traditional scale.     

CaP/壳聚糖复合膜层的电化学共沉积研究

用电化学共沉积方法在医用钛合金表面成功制备了CaP/壳聚糖复合膜层,并用XRD,SEM,FTIR漫反射光谱和XPS等对复合膜层化学组成及结构进行表征.结果表明,加入壳聚糖可使钙磷沉积层结构发生显著变化,将壳聚糖掺入钙磷沉积层,形成CaP/壳聚糖复合物和杂化物.力学实验表明,在钛基底表面未进行表面预处理条件下,CaP/壳聚糖复合膜层与钛基底的结合力高达2.6MPa,比单一CaP电化学沉积层与基底的结合力提高约4倍.文中还对壳聚糖参与表面电沉积反应机理进行了讨论.     

Adhesion between coating layers based on epoxy and silicone

The adhesion between a silicon tie-coat and epoxy primers, used in marine coating systems, has been studied in this work. Six epoxy coatings (with varying chain lengths of the epoxy resins), some of which have shown problems with adhesion to the tie-coat during service life, have been considered. The experimental investigation includes measurements of the surface tension of the tie-coat and the critical surface tensions of the epoxies, topographic investigation of the surfaces of cured epoxy coatings via atomic force microscopy (AFM), and pull-off tests for investigating the strength of adhesion to the silicon/epoxy systems. Calculations for determining the roughness factor of the six epoxy coatings (based on the AFM topographies) and the theoretical work of adhesion have been carried out. The coating surfaces are also characterized based on the van Oss-Good theory. Previous studies on the modulus of elasticity of the polymers involved have also been considered. It was found that adhesion problems might be due to inadequate wetting, the significantly different topographies, and differences in the mechanical strengths of the epoxies. Acid-base interactions calculated from the van Oss-Good theory were found useful in explaining the enhanced adhesion for some epoxy/silicon surfaces.     

Ultrafine grain formation and coating mechanism arising from a blast coating process: A transmission electron microscopy analysis

This article examines the substrate/coating interface of a coating deposited onto mild steel and stainless steel substrates using an ambient temperature blast coating technique known as CoBlast. The process uses a coincident stream of an abrasive blast medium and coating medium particles to modify the substrate surface. The hypothesis for the high bond strength is that the abrasive medium roughens the surface while simultaneously disrupting the passivating oxide layer of the substrate, thereby exposing the reactive metal that then reacts with the coating medium. The aim of this study is to provide greater insight into the coating/substrate bonding mechanism by analysing the interface between a hydroxyapatite coating on both mild and stainless steel substrates. The coating adhesion was measured via a tensile test, and bond strengths of approximately 45 MPa were measured. The substrate/coating interface was examined using transmission electron microscopy and selected area diffraction. The analysis of the substrate/coating interface revealed the presence of ultrafine grains in both the coating and substrate at interface associated with deformation at the interface caused by particle impaction during deposition. The chemical reactivity resulting from the creation of these ultrafine grains is proposed to explain the high adhesive strength of CoBlast coatings.     

Preparation and Characterization for the Electrodeposited Hybrid Coating of Calcium Phosphate/Chitosan on Ti Alloy Surface

Hydroxyapatite (HA) formulated as Ca₁₀(PO₄)₆(OH)₂ becomes a favorable material for implants because of its chemical similarity to the calcium phosphate minerals present in biological hard tissue. Many efforts have been made in recent years in the development of processing methods for depositing hydroxyapatite on implant alloy substrate in order to have high strength, good processability, suitable specific density, excellent corrosion resistance in the physiological environment and good affinity to the living body. The plasma spray technique is commonly used in the HA coating on implants. The major problem for the plasma spray, however, is the decomposition and phase transformation of hydroxyapatite during the spray coating process. Electrochemical techniques including electrophretic deposition and electro-deposition are being developed as an alternative method for producing hydroyapatite coated composite material. It is very desirable at present to further strengthen the coating and bond it to the metal substrate, and to increase the bioactivity of hydroxyapatite coatings as well, which is very important for forming a strong chemical bond with natural bone as an implant material.     

The structure and properties of polymer-metallic coating interphase

The structure of the surface layer in polymers (LDPE and PET) decorated with a thin metal (gold and platinum) layer was studied after their deformation under different conditions. It was found that relatively thick coatings debonded from the polymer substrate during tensile drawing. Debonding was observed at low tensile strains (below 20–30%). During the further drawing of a polymer, a regular microrelief typical of deformable “rigid coating on a soft substrate” systems appeared on its surface. This phenomenon is explained by the fact that the debonding metal coating uncovers not the surface of the pure polymer but a certain modified layer, which has a higher elastic modulus than the pure polymer. The formation of this layer is associated with the inclusion of metal atoms into the polymer during the metal decoration by plasma immersion ion deposition. As a result of this inclusion, a modified layer, which has a higher glass transition temperature, a higher elastic modulus, and other mechanical properties, is formed between the coating and the polymer.