Synthesis of nearly micron-sized particles by soap-free emulsion polymerization of methacrylic monomer using an oil-soluble initiator

Methacrylic monomer was used in soap-free emulsion polymerization in order to obtain a stable dispersion containing particles of the polymerized monomer. 2,2′-Azobis(2-methylpropionitrile) (AIBN) or 1,1′-azobis(1-acetoxy-1-phenylethane) (OT_AZO-15) were used as the radical initiator. Although particles with a size of about 1.0 μm were obtained when using methyl methacrylate as the monomer and AIBN as the initiator, the particles did not exhibit good dispersion stability. When OT_AZO-15, which has phenyl rings, was used as the initiator, the monomer phase solidified instead of forming particles in the aqueous phase. Benzyl methacrylate (BMA) monomer, which contains a phenyl ring, was polymerized using AIBN. Negatively charged particles with a size of 0.90 μm were formed. These particles exhibited good dispersion stability probably because of the pi electrons of the phenyl ring in the BMA monomer. The method in this study allows the synthesis of nearly micron-sized particles without surfactant, organic solvent, and electrolyte.     

Poly(2-acetoxyethyl methacrylate)/polystyrene latex interpenetrating polymer networks with well-defined phase-separated structure

A series of poly(2-acetoxyethyl methacrylate)/polystyrene(PAEMA/PS) latex interpenetrating polymer networks(LIPNs) were prepared by seeded soap-free emulsion polymerization of styrene on the crosslinked PAEMA seed particles using an oil-soluble initiator.These PAEMA/PS LIPNs showed a well-defined phase-separated structure with PS phase dispersing in continuous PAEMA phase.The domain size of PS phase was found to depend on the crosslinking degree of PAEMA seed particles and the amount of second-stage styrene monomer.     

On the role of oil-soluble initiators in the radical polymerization of micellar systems

Polymerization in micellar systems is a technique which allows the preparation of ultrafine as well as coarse latex particles. This article presents a review of the current literature in the field of radical polymerization of classical monomers in micellar systems initiated by oil-soluble initiators. Besides a short introduction to some of the kinetic aspects of emulsion polymerization initiated by water-soluble initiators, we mainly focus on the kinetics and the mechanism of radical polymerization in o/w and w/o micellar systems initiated by classical oil-soluble initiators. The initiation of emulsion polymerization of an unsaturated monomer (styrene, butyl acrylate,...) by a water-soluble initiator (ammonium peroxodisulfate) is well understood. It starts in the aqueous phase and the initiating radicals enter the monomer-swollen micelle. The formed oligomeric radicals are surface active and increase the colloidal stability of the disperse system. Besides, the charged initiating radicals might experience the energetic barrier when entering the charged particle surface. The locus of initiation with oil-soluble initiators is more complex. It can partition between the aqueous-phase and the oil-phase. Besides, the surface-active oil-soluble initiator can penetrate into the interfacial layer. The dissolved oil-soluble initiator in the monomer droplet can experience the cage effect. The small fraction of the oil-soluble initiator dissolved in the aqueous phase takes part in the formation of radicals. The oligomeric radicals formed are uncharged and therefore, they do not experience the energetic barrier when entering the polymer particles. We summarize and discuss the experimental data of radical polymerization of monomers initiated by oil-soluble initiators in terms of partitioning an initiator among the different domains of the multiphase system. The inhibitor approach is used to model the formation of radicals and their history during the polymerization. The nature of the interfacial layer and the type of oil-soluble initiator including the surface active ones are related to the kinetic and colloidal parameters. The emulsifier type and reaction conditions in the polymerization are summarized and discussed.     

Kinetics and mechanisms of emulsion polymerization initiated by oil-soluble initiators. IV. Kinetic modeling of unseeded emulsion polymerization of styrene initiated by 2,2′-azobisisobutyronitrile

To explain the kinetic features of particle formation and growth in unseeded emulsion polymerization initiated by oil-soluble initiators, a mathematical kinetic model is proposed, based on the assumption that when initiator radicals or monomer radicals in the water phase enter monomer-solubilized emulsifier micelles, initiate polymerization, and propagate to a chain length which is long enough not to desorb from the micelles, the micelles are regarded to be transformed into polymer particles. It is demonstrated by comparing the experimental results obtained in the emulsion polymerization of styrene initiated by the oil-soluble initiator, 2,2'-azobisisobutyronitrile, with sodium lauryl sulfate as emulsifier that the proposed kinetic model satisfactorily explains the kinetic features such as the effects of initial emulsifier, initiator, and monomer concentrations on both the number of polymer particles produced and the monomer conversion versus time histories. © 1993 John Wiley & Sons, Inc.     

Comparison of oil-soluble and water-soluble initiation of styrene polymerization in a three-component microemulsion

The polymerization of styrene in three-component oil-in-water microemulsions made with the cationic surfactant dodecyltrimethylammonium bromide is studied by dilatometry and quasielastic light scattering as a function of type and concentration of initiator. Fast polymerization rates, high conversions, and high molecular weight polymers are achieved with both oil-soluble (AIBN) and water-soluble (potassium persulfate) initiators. The rate of polymerization shows initiation and termination intervals, but no constant-rate interval is observed. Stable monodisperse microlatexes are obtained with both types of initiators. For both AIBN and potassium persulfate, polystyrene molecular weight is proportional to initiator concentration [I]^–0.4 and particle radii decrease as [I]^–0.2. Polymerization initiation occurs in or at the microemulsion droplets, and polymer particles grow by recruiting monomer and surfactant from uninitiated swollen micelles.     

Kinetics and mechanisms of o/w microemulsion polymerization of styrene

To clarify the kinetics and mechanisms of o/w microemulsion polymerization, the o/w microemulsion polymerizations of styrene were carried out with different kinds and types of initiators and surfactants. The number of polymer particles and the molecular weight of polymer formed were not affected by the kinds and types of initiators and surfactants. The rate of polymerization with different kinds of azo-type oil-soluble initiators with widely different water-solubility was almost the same, but was much lower than that with KPS. A kinetic model proposed by us could mostly explain the kinetic behavior except for the difference in the polymerization rate with KPS and that with oil-soluble initiators.     

A novel approach to prepare core/shell polymer latex particles with high sulphonate contents

Crosslinked x-P(St-MAA) seed latex was first prepared via soap-free emulsion copolymerization of styrene (St) and methyl methacrylic acid (MAA) with divinyl benzene as crosslinker and ammonium persulfate as initiator, and x-P(St-MAA)/x-P(St-NaSS) core/shell latex particles were then synthesized through a novel seeded emulsion copolymerization of St and sodium styrene sulphonate (NaSS) in the presence of water-soluble crosslinker N,N′-methylene bisacrylamide (BAA) using oil-soluble 2,2-azobis isobutyronitrile as initiator. TEM observation indicated that narrow dispersed core/shell latex particles were obtained, and element analysis showed that NaSS unit content in the whole particle and in the shell reached 22.8 wt% and 51.2 wt%, respectively.     

Preparation of sulphonate-containing core/shell latex particles via seeded emulsion copolymerization

<正>In this study,P(St-MAA) seed latex particles were first prepared via soap-free emulsion polymerization of styrene(St) and methacrylic acid(MAA),then the seed particles were allowed to swell with St at room temperature,and the P(St-MAA)/P(StNaSS) core/shell latex particles were then synthesized via seeded emulsion copolymerization of St and sodium styrene sulphonate (NaSS) using AIBN as initiator in the presence of N,N'-methylenebisacrylamide(BAA,water-soluble crosslinker).Results showed that the polymerization could be carried out smoothly when the ratio of BAA to total monomers was less than 3 mol%,the narrow dispersed P(St-MAA) seed particles with the diameter of 150 nm and the P(St-MAA)/P(St-NaSS) core/shell latexes with the particle size of about 200 nm were synthesized.When the 25/75 mole ratio of NaSS/(St + MAA) and 2 mol%of BAA were used in the seeded emulsion polymerization,the resulted P(St-MAA)/P(St-NaSS) latex product showed a low weight loss after water extraction,and the NaSS unit content in the whole particle and in the shell reached 11.7 mol%and 34.6 mol%,respectively.     

Kinetics of emulsion copolymerization of methylmethacrylate and ethylacrylate: effect of type and concentration of initiator in unseeded polymerization system

The free radical emulsion copolymerization of methylmethacrylate (MMA) and ethylacrylate (EA) initiated by a water-soluble initiator (potassium persulphate, KPS) at 50 °C in the presence of anionic emulsifier above critical micelle concentration under constant stirring speed in an inert atmosphere is investigated. The effect of blend of KPS and oil-soluble initiators [KPS+2,2^′-azobisisobutyronitrile (AIBN)] is also examined. The order of the interval-II polymerization rate (R_p) is found to be 0.76±0.03 in KPS initiation alone and 0.72±0.04 in presence of fixed concentration of AIBN under similar experimental condition. On the other hand, interestingly, the rate of polymerization is found to be propotional to the 0.40th power of the AIBN concentration in presence of fixed concentration of KPS. The kinetic features of the present investigation indicate that probably the radical desorption is relatively facile and also the cage effect may be operative under high conversions (i.e. in polymer particles) in this MMA/EA emulsion copolymerization system. It is also found that the polydispersity index of polymer is being influenced by the type and concentration of initiators.     

Preparation and colloidal stability of monodisperse magnetic polymer particles

A previously proposed method was examined for producing monodisperse, submicrometer-sized magnetic polymer particles. The method applies soap-free emulsion polymerization during which Fe3O4 magnetic nanoparticles are heterocoagulated onto precipitated polymer nuclei. To chemically fix the magnetic particles to the polymer nuclei, vinyl groups were introduced on the Fe3O4 particles in a preliminary surface modification reaction with methacryloxypropyltrimethoxysilane, and methacryloxypropyldimethoxysilane (MPDMS) was added to reaction systems of the soap-free emulsion polymerization. The colloidal dispersion stability of magnetic polymer particles was improved by the addition of an ionic monomer, sodium p-styrenesulfonate (NaSS), during the polymerization. The polymerizations were carried out with styrene monomer and potassium persulfate initiator in ranges of NaSS concentrations (0-2.4 x 10(-3) M), NaSS addition times (60-80 min), and monomer concentrations (0.3-0.6 M) at fixed concentrations of 1.6 x 10(-2) M initiator and 1.3 x 10(-2) M MPDMS for pH 4.5 adjusted with a buffer system of [CH3COOH]/[NaOH]. The addition of NaSS during the polymerization could maintain the dispersion stability of magnetic polymer particles during the polymerization. Selection of the reaction conditions enabled the preparation of colloidally stable, submicrometer-sized magnetic polymer particles that had coefficients of variation of distribution smaller than the standard criterion for monodispersity, 10%.     

Kinetics and mechanism of emulsion polymerization initiated by oil-soluble initiators. II. Kinetic behavior of styrene emulsion polymerization initiated by 2,2′-azoisobutyronitrile

In order to clarify the general kinetic behavior of emulsion polymerization initiated by oilsoluble initiators, the emulsion polymerization of styrene initiated by 2,2′-azoisobutyronitrile was as a typical example, investigated thoroughly. The variations of the polymerization rate and the number of polymer particles produced with changes in emulsifier (sodium lauryl sulfate), initiator, and monomer concentrations initially charged and the reaction temperature were determined. It is shown from these experimental results that the kinetic behavior of this emulsion polymerization system is quite similar to that of styrene emulsion polymerization initiated by the water-soluble initiator, potassium persulfate despite the difference in the principal loci of radical production in both systems.     

Soap-free emulsion polymerization of aromatic vinyl monomer using AIBN

Soap-free emulsion polymerizations of aromatic vinyl monomers using 2,2′-azobis(2-methylpropionitrile) (AIBN) were investigated to clarify the origin of the negative charge of the synthesized particles. It was found that the zeta potential and size of the particles synthesized by soap-free emulsion polymerization using AIBN had a strong relationship with the pi electron cloud density in the aromatic vinyl monomer used in the polymerization. The effect of the position of the substituent atom in the phenyl ring on the synthesized particle properties was small.     

Influences of Electrolytes on the Soap-free Emulsion Copolymerization of St-MMA-AA

Monodisperse functional polymer microspheres with different particle size and with clean surface were prepared by batch soap-free emulsion polymerization of styrene, methyl methacrylate and acrylic acid in the presence of salts, and the influences of type and amount of electrolytes on polymerization process and particle morphology were investigated. Results showed that there was a critical concentration for different electrolyte to make polymerization process and the resultant emulsion stable, and the particle size increased with the increase of electrolyte concentration. The effect of metal ions was Ca^2＋〉〉K^＋〉Na^＋〉Li^＋, and the effect of haloids was Br〉Cl〉F. Keywords： Electrolyte, soap-free emulsion polymerization, polystyrene, latex particle morphology.     

SYNTHESIS OF STYRENIC TONER PARTICLES BY SPG EMULSIFICATION TECHNIQUE

This research studied the initiator efficiency for producing polymeric particles of poly(styrene-co-methylmethacrylate) copolymers by a Shirasu porous glass membrane (SPG) emulsification technique followed by suspensioncopolymerization. BPO, ADVN, and AIBN were used as initiators and we found that BPO is the most suitable initiator.Copolymers for various feed ratios of styrene/methyl methacrylate were thus synthesized by benzoyl peroxide, and theircopolymer particle size, molecular weight distribution and particle size distribution were characterized. Then n-BMA or 2-EHMA was added as the third monomer to decrease the terpolymer glass transition temperature. This article describes thepreparation technique, recipes and polymerization conditions for producing both copolymer and terpolymer panicles, particlesize changes, the corresponding particle morphologies and glass transition temperatures.     

Toughening of polyvinylchloride by core-shell rubber particles: Influence of the internal structure of core-shell particles

The work focused on the influence of the internal structure of MBS core-shell impact modifiers on the properties of PVC/MBS blends. MBS was synthesized by grafting styrene and methyl methacrylate onto PB seed latex by emulsion polymerization. Different monomer feeding manners and initiators were employed to control the internal structure of core-shell particles. The investigation of the morphology of MBS showed that when styrene monomer was fed in a semicontinuous feeding manner and redox initiator was used, core-shell particles with rarely sub-inclusions could be obtained. When preswollen manner of styrene monomer and redox initiator were employed, there were a large number of small sub-inclusions in the core of MBS. When AIBN was used as initiator, large sub-inclusions could be found in the core of MBS. The results of the Izod impact tests showed that PVC/MBS blend with MBS prepared by preswollen manner had the lowest brittle-ductile transition temperature. And TEM showed that the different internal structures of core-shell particles could lead to different deformation mechanisms. While the results of transparency tests showed that the presence of the sub-inclusions in the MBS impaired the transparency of the blends.     

Synthesis of ZnO/polystyrene composites particles by Pickering emulsion polymerization

ZnO/polystyrene composite particles were synthesized by Pickering emulsion polymerization. ZnO nanoparticles were first prepared by reaction of zinc acetate and sodium hydroxide in ethanol medium. Then different amount of styrene monomer was emulsified in water in the presence of ZnO nanoparticles either by mechanical stirring or by sonication, followed by polymerization of styrene. Two kinds of initiators were used to start the polymerization, azobisisobutyronitrile (AIBN) and potassium persulfate (KPS). The X-ray diffraction pattern verified the crystal structure of ZnO and FT-IR spectra evidenced the existence of ZnO and polystyrene (PS) in ZnO/polystyrene composite particles. Different morphologies were observed for the composite particles when using different initiators. From TEM photographs, AIBN-initiated system produced mainly core-shell composite particles with PS as core and ZnO as shell, while KPS-initiated system showed both composite particles and pure PS particles. Two schemes of reaction mechanism were proposed to explain the morphologies accordingly. Both systems of composite particles showed good pH adjusting ability.     

Amphoteric initiators suitable for emulsifier-free emulsion polymerization and the properties of the resulting latices

The soap-free emulsion polymerizations of styrene (St) and acrylamide (AAm) or methyl methacrylate (MMA) were carried out in the presence of three kinds of amphoteric initiators, and the polymerization kinetics and the colloidal properties of the latices produced were emphatically investigated. It was found that the number of carbon atoms between the amidino and carboxyl groups in each initiator exhibited an appreciable effect on the dissociation as well as on the solubility of the initiator in water, and therefore, that the properties of the colloidal particles depended on the structure of the initiators used. All the copolymerization runs, except for the polymerization using 2,2′-azobis(N-(2-caboxyethyl)-2-methylpropionamidine) under a strongly alkali condition, gave amphoteric latices, which indicated higher critical flocculation concentrations at lower or higher pHs than at a medium pH. The surface charge density measured by titration for poly(St/MMA) particles was about 3–10 times as high as that for the poly(St/AAm) ones, though these were prepared under the same conditions other than the monomer composition. The influence of the polymerization pH on both the polymerization rate and the surface charge density of the resulting latices was negligible even if the constants of the decomposition rate and the dissociation of the amphoteric initiators strongly depended on the pH of the medium. Received: 28 July 2000 Accepted: 1 November 2000     

The free radical distribution in emulsion polymerization using oil-soluble initiators

A new approach is presented to calculate both the distribution of particles with iradicals and the average number of radicals per particle in emulsion polymerizations carried out using oil-soluble initiators. The convergence and accuracy of the approach were examined. It was found that, in agreement with previously published experimental results, the present approach predicts a kinetic behavior similar to that found for water-soluble initiators. This effect is primarily due to the desorption of initiator radicals from the polymer particles rather than the contribution of the fraction of oil-soluble initiator dissolved in the aqueous phase.     

Functional polymers for colloidal applications. V. Novel behavior of polymeric emulsifiers in emulsion polymerization

The polymeric emulsifier poly(dodecyl acrylate-co-acrylic acid) [i.e., the sodium salt (PDA)] and monomeric emulsifier sodium dodecyl glutarate (SDG) have been synthesized. PDA and SDG are used as emulsifiers in the emulsion polymerization of styrene with both the water-soluble initiator potassium persulfate (K₂S₂O₈) and the oil-soluble initiator 2,2′-azobisisobutyronitrile (AIBN). The PDA/K₂S₂O₈ system showed a bimodel distribution of particle sizes (2 and 0.05 μm). A bimodel particle distribution was also found for the PDA/AIBN system, but the distribution for the large particles was wide (0.1–10 and 0.07 μm). The SDG/K₂S₂O₈ system displayed only one kind of particle size (0.05 μm), but the SDG/AIBN system also showed a bimodel distribution of particle sizes (0.05 and 5 μm). These bimodel distribution results for the PDA/K₂S₂O₈, PDA/AIBN, and SDG/AIBN systems indicate that the polymerization sites are both in oil droplets and in micelles (polymer aggregates). This mechanism is interpreted in terms of the formation of polymer aggregates, which is supported by the results of pyrene solubilization, pyrene fluorescence, surface tension, and pyrene excimer experiments. © 1993 John Wiley & Sons, Inc.     

不同热引发剂对凝胶态聚合物电解质性能的影响

采用热重/差热分析方法研究了两种热聚合引发剂: AIBN和BPO. 它们通常用于制备锂离子二次电池凝胶态聚合物电解质. 采用不同引发剂制备的凝胶态聚合物电解质具有不同的特性并影响聚合物锂离子二次电池的性能, 例如倍率性能, 高低温性能和循环性能. 为凝胶态聚合物电解质体系选择了一种合适的热引发剂.