Low Concentration Limitations of Catalyst and Conventional Free Radical Polymerization in ICAR ATRP of Butyl Methacrylate With PMDETA as the Ligand

Low concentration limitations of the catalyst and conventional free radical polymerization are investigated in the system of initiators for continuous activator regeneration atom transfer radical polymerization (ICAR ATRP) of butyl methacrylate (BMA), in which 2,2-azobisisobutyronitrile (AIBN) is used as a reducing agent, pentamethyldiethylenetriamine (PMDETA) as a ligand, copper bromide (CuBr₂) as a catalyst and ethyl 2-bromoisobutyrate (EBiB) as an initiator. Results show that conventional radical polymerization happens in the early stage of the ICAR ATRP of BMA when the amounts of AIBN are 3～25 times of the catalyst. And with the increase of the conversion, the BMA polymerization solely conducts the controlled radical polymerization (CRP). The low concentration limitations (based on monomer) of the catalyst required in ICAR ATRP of BMA with good controllability are found to be closely related to the molar ratio of initiator to catalyst, which is determined by the stability of the catalyst/ligand complex. The smaller molar ratio of initiator to catalyst allows lower concentration limitations of the catalyst.     

Reversible Addition Fragmentation Chain Transfer Polymerization of Isobutyl Methacrylate

Abstract

The reversible addition fragmentation chain transfer (RAFT) bulk polymerization of isobutyl methacrylate (i‐BMA) has been studied using 2‐cyanoprop‐2‐yl dithionaphthalate (CPDN) as RAFT agent in the presence of 2,2′‐azobisisobutyronitrile (AIBN). The results of polymerizations of i‐BMA show that i‐BMA can polymerize in a controlled way by RAFT polymerization using CPDN as RAFT agent; i.e., the polymerization rate is first order with respect to monomer concentration, molecular weight increases linearly with monomer conversion, and polydispersities are relatively low (PDI?<?1.2). The structure of the polymer was characterized by ¹H‐NMR. A chain‐extension experiment of the resulting polymer was successfully carried out. The influences of [i‐BMA]₀/[CPDN]₀/[AIBN]₀ molar ratio and reaction temperature were investigated.     

Studies on the Particle Morphology of Waterborne Cationic Polyurethane/Polyacrylate Microemulsions

Polyurethane containing tertiary nitrogen atoms was synthesized from polyol, diphenylmethane diisoccyanate (MDI) and N‐methyl diethanolamine. The polymer was converted into cationomers by quarternizing with methacrylic acid (MAA) and then dispersed in water. In this reaction, methyl methacrylate (MMA) was used to decrease viscosity; at the same time, it was the monomer in the later reaction. Finally the cationic polyurethane dispersions were further polymerized with an oil‐soluble initiator, azobisisobutyronitrile (AIBN), water‐soluble initiator, K₂S₂O₈ (KPS) and the mixture of AIBN and KPS. The different emulsion particles with shell‐core structure, “invert” shell‐core structure and “irregular” sandwich structure were obtained; the morphological structures were characterized by TEM observation, FT‐IR and particle size analysis.     

Magnetic poly(glycidyl methacrylate) microspheres prepared by dispersion polymerization in the presence of electrostatically stabilized ferrofluids

Fine magnetite nanoparticles, both electrostatically stabilized and nonstabilized, were synthesized in situ by precipitation of Fe(II) and Fe(III) salts in alkaline medium. Magnetic poly(glycidyl methacrylate) (PGMA) microspheres with core‐shell structure, where Fe₃O₄ is the magnetic core and PGMA is the shell, were obtained by dispersion polymerization initiated with 2,2′‐azobisisobutyronitrile (AIBN), 4,4′‐azobis(4‐cyanovaleric acid) (ACVA), or ammonium persulfate (APS) in ethanol containing poly(vinylpyrrolidone) or ethylcellulose stabilizer in the presence of iron oxide ferrofluid. The average microsphere size ranged from 100 nm to 2 μm. The effects of the nature of ferrofluid, polymerization temperature, monomer, initiator, and stabilizer concentration on the PGMA particle size and polydispersity were studied. The particles contained 2–24 wt % of iron. AIBN produced larger microspheres than APS or ACVA. Polymers encapsulating electrostatically stabilized iron oxide particles contained lower amounts of oxirane groups compared with those obtained with untreated ferrofluid. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5827–5837, 2004     

Micron-sized monodispersed polymer particles produced by seeded polymerization for the dispersion of high swelling of polymer particles with a large amount of monomer

 Micron-sized monodispersed polystyrene (PS)/poly(n-butyl methacrylate) composite particles were produced as follows. First, 1.77 μm-sized monodispersed PS seed particles produced by dispersion polymerization were dispersed in ethanol/water (1/2, w/w) medium dissolving poly(vinyl alcohol) as a stabilizer. n-Butyl methacrylate (BMA) monomer dissolving benzoyl peroxide initiator was emulsified in ethanol/water (1/2, w/w) solution of sodium dodecyl sulfate as emulsifier with ultrasonic homogenizer, and the BMA monomer emulsion was mixed with the PS seed emulsion. The PS seed particles absorbed with a large amount of BMA (about 150 times weight of the seed particles) for 2 h to about 10 μm in diameter while keeping good monodispersity and BMA droplets disappeared finally. The seeded polymerization was carried out at 70 °C after a certain amount of water was added to depress the redissolving of BMA from the swollen particles into the medium by raising from room temperature to the polymerzation temperature. Received: 21 February 1996 Accepted: 4 September 1996     

Synthesis of core-shell polymer microspheres by two-stage distillation-precipitation polymerization

Narrow- or monodisperse core-shell polymer microspheres with a dense core and a lightly crosslinked shell with different functional groups, such as ester, hydroxyl, cyano, were prepared by two-stage distillation-precipitation polymerization without any stabilizer. Commercial divinylbenzene (DVB), containing 80% of DVB was polymerized by distillation-precipitation polymerization with 2,2′-azobis(2-methyl propionitrile) (AIBN) as initiator in neat acetonitrile in the absence of any stabilizer as the first stage polymerization and used as the core. When the conversion of DVB was about 35% in the first stage, the second-comonomers with different functional groups, such as methyl methacrylate (MMA), ethyl methacrylate (EMA), butyl methacrylate (BMA), 2-hydroxyethyl methacrylate (HEMA), i-octyl acrylate (i-OA), dodecyl acrylate (DA), methyl acrylate (MA), ethyl acrylate (EA), ethylene glycol dimethacrylate (EGDMA), triethyleneglycol dimethacrylate (TEGDMA), trimethylolpropane trimethacrylate (Trim), and acrylnitrile (AN) together with AIBN were introduced, respectively, into the reaction system and copolymerized with unreacted DVB on the core surface to form a lightly crosslinked functional shell. The resulting core-shell polymer particles were characterized with scanning electron microscopy (SEM) and FT-IR spectra.     

Precipitation polymerization of 2‐hydroxyethyl methacrylate in supercritical carbon dioxide

We report the successful precipitation polymerization of 2‐hydroxyethyl methacrylate (HEMA) in supercritical carbon dioxide (scCO₂) at pressures ranging from 15 to 27 MPa utilizing 2, 2′‐azobisisobutyronitrile (AIBN) as a free radical initiator. The effects of the reaction pressure, initiator concentration, monomer concentration, reaction temperature, and reaction time were investigated. Analyses by scanning electron microscopy (SEM) indicated that in all reaction conditions, polymerization in the absence of stabilizer led to the formation of large aggregates of partially coalesced particles, with diameters of approximate 1–10 µm. Analyses by gel permeation chromatography (GPC) indicated that for the reaction pressure, initiator concentration, monomer concentration, reaction temperature, and reaction time studied there are appreciable effect on product molecular weight. Copyright © 2011 John Wiley & Sons, Ltd.     

Influence of viscosity within polymerizing particle on the morphology of micron-sized,monodisperse composite polymer particles produced by seeded polymerization for the dispersion of highly monomer-swollen polymer particles

Micron-sized, monodisperse polystyrene (PS)/poly( n-butyl methacrylate) (PBMA) composite particles, in which PS domain(s) were dispersed in a PBMA continuous phase, were produced by seeded polymerization for the dispersion of highly n-butyl methacrylate (BMA)-swollen PS particles (PS/BMA=1/150, w/w) using various concentrations of benzoyl peroxide as initiator in the absence/presence of sodium nitrite (NaNO ₂) as a water-soluble inhibitor. The percentages of the composite particles having double, triple and over PS domains, which were thermodynamically unstable morphologies, increased with a rapid increase of viscosity within the polymerizing particle.     

Shape of the particles produced by seeded dispersion polymerization of styrene

In this work, seeded dispersion polymerization of styrene was carried out in the presence of various types of seed particles. We found that in the case of polystyrene and poly(methyl methacrylate) seeds, the shape of the resulting particles remained spherical. For styrene/poly(nbutyl methacrylate) (PnBMA) and styrene/poly(lauryl methacrylate) seeding particles, raspberry like particles were produced along with those of occluded morphology. We studied the effects of various polymerization factors such as concentrations of a stabilizer, an initiator, and a monomer, a weight ratio of methanol to water, a type of initiator, weight ratio of styrene to Pn-BMA seed particles, and polymerization temperature on the formation of these raspberry-like particles. The experimental results showed that the increase of concentrations of the initiator and the stabilizer as well as that of methanol favors the formation of such particles by increasing their surface roughness. An increase of the temperature of polymerization had the same effect on the morphology of resulting product. We hypothesized that the nucleation and growth of specifically fine-structured polystyrene domains on the surface of the Pn-BMA particles guides the formation of non-linear morphology during seeded polymerization in colloidal solution.     

Synthesis of monodispersed poly(acrylonitrile) microspheres by dispersion polymerization in compressed liquid dimethyl ether

In this study, monodispersed spherical particles of poly(acrylonitrile) were synthesized via dispersion polymerization in compressed liquid dimethyl ether using 2,2′-azobisisobutyronitrile (AIBN) as an initiator and five kinds of surfactants: PDMS-g-pyrrolidonecarboxylic acid (Monasil PCA™), PDMS modified surfactants, SS-5050K™, KF-6017™, poly(3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10- heptadecafluorodecyl acrylate), and poly(3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-heptadecafluorodecyl methacrylate). Using Monasil PCA as a surfactant, uniform and spherical polymer particles were generated. The size of the microsphere particles was reduced via an increase in the concentration of Monasil PCA and a reduction in the monomer concentration. Increases in the concentration of AIBN resulted in a broad distribution of microspheres. Reaction temperature and pressure did not exert significant effects on the size and size distribution of the polymer particles.     

疏水改性凝胶的合成及其药物释放性能的研究

以偶氮二异丁腈为引发剂,通过化学引发聚合合成甲基丙烯酸β-羟乙酯(HEMA)/N-乙烯基吡咯烷酮(NVP)二元共聚物和HEMA/NVP/甲基丙烯酸乙酯(或甲基丙烯酸丁酯)三元共聚物水凝胶,研究了凝胶在不同的酸度介质中对小分子药物阿司匹林的释放过程,结果表明,在模拟胃肠道条件下,随着疏水性单体的加入使凝胶的药物释放速率减缓,可实现药物的控制缓释作用。     

Sulfur-Containing Vinyl Monomers. XV. Kinetic Study of Radical Polymerization of Vinyl Mercaptobenzothiazole and Its Copolymerization

A kinetic study of radical polymerization of vinyl mercaptobenzothiazole (VMBT) with α,α′-azobisisobutyonitrile (AIBN) at 60°C was carried out. The rate of polymerization (R_p) was found to be expressed by the rate equation: R_p = k[AIBN]^0.5 [VMBT]^1.0, indicating that the polymerization of this monomer proceeds via an ordinary radical mechanism. The apparent activation energy for overall polymerization was calculated to be 20.9 kcal/mole. Moreover, this monomer was copolymerized with methyl methacrylate, acrylonitrile, vinyl acetate, phenyl vinyl sulfide, maleic anhydride, and fumaronitrile at 60°C. From the results obtained, the copolymerization parameters were determined and discussed.     

Synthesis of micron-sized polymeric particles in soap-free emulsion polymerization using oil-soluble initiators and electrolytes

Soap-free emulsion polymerization of styrene using oil-soluble initiators and electrolytes was investigated to synthesize micron-sized polystyrene particles. It was clear that an oil-soluble initiator, such as AIBN, worked like a water-soluble initiator in soap-free emulsion polymerization of styrene to prepare monodispersed particles with negative charges, probably because of the polarization of the electron-attractive functional groups decomposed from the initiators and the pi electron cloud of benzene in a styrene monomer. The addition of an electrolyte enabled secondary particles to effectively promote hetero-coagulation for particle growth by reduction of an electrical double layer and prevention of self-growth. Changing the concentration and type of electrolyte enabled us to control the size up to 12 μm in soap-free emulsion polymerization of styrene using AIBN. Conventionally, organic solvents and surfactants have been used to prepare micron-sized polymeric particles, but this method enabled the synthesis of micron-sized polymeric particles in water using electrolytes without surfactants.     

Influence of the third monomer on lauryl methacrylate–methyl methacrylate emulsion terpolymerization

An experimental study shows how the emulsion terpolymerization of lauryl methacrylate (LMA) and methyl methacrylate is influenced by the nature of the third monomer. The third monomer is either glycidyl methacrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, or styrene. We report the synthesis of terpolymer particles with an appreciably high content of the very hydrophobic LMA (between 0.2515 and 0.238 molar fraction in the monomer mixture) in 60:40 weight water/ethanol mixture as the continuous phase, poly(vinyl pyrrolidone) as a polymeric steric stabilizer, and potassium peroxodisulfate as the initiator. The emulsion terpolymerization proceeds smoothly without the formation of coagulum and leads to particles with an average diameter clearly below 1 μm. We discuss the overall polymerization behavior regarding conversion–time curves, particle morphology, and glass transition temperature of the terpolymers in dependence of the lyophilicity/lyophobicity of the monomer mixture.     

Monodisperse Crosslinked Microsphere Polymer Particles by Dispersion Copolymerization of Glycidyl Methacrylate and Divinylbenzene

Monodisperse polyglycidyl methacrylate (PGMA) microsphere particles crosslinked with divinylbenzene crosslinker were prepared by single-stage dispersion copolymerization in ethanol medium. 1 wt% of DVB was successfully incorporated due to the costabilizing effect of GMA as a surface-active monomer. This behavior may indicate that the fast formation of stable primary particle leads to monodispersity. The average particle sizes and the particle size distributions increased with the DVB crosslinker concentration. The effects of two different variables (initiator concentration, crosslinker concentration) on the rate of dispersion copolymerization have been investigated. With the initiator concentration, the polymerization procedure mainly depended on the dual natures of general dispersion polymerization, in the crosslinked state. Up to 1 wt% DVB, the particle growth was controlled by the monomer diffusion from the continuous phase into the particle phase.     

疏水改性无规共聚物水凝胶体积相变研究

以偶氮二异丁腈(AIBN)为引发剂,合成了一系列疏水改性的甲基丙烯酸β-羟乙酯(HEMA)无规共聚物水凝胶,研究了离子强度、pH、温度等条件对凝胶体积相变的影响。结果表明,疏水基末端端基的疏水程度决定凝胶体积相变的速率,随着疏水性单体甲基丙烯酸酯烷基链的增长,凝胶的疏水性增强,凝胶的相转变pH向低pH处迁移;温度高于LCST时,分子间的氢键作用减弱,疏水基团间的相互作用加强,凝胶发生体积相变。     

氯丁胶乳-聚甲基丙烯酸甲酯复合乳胶粒结构形态

以氯丁胶乳（Pa）为种子乳液,甲基丙烯酸甲酯（Pb）为第二单体,采用种子乳液聚合法,制备了氯丁胶乳-聚甲基丙烯酸甲酯复合乳胶粒。 热力学分析表明,当Pb的体积分数Φb＜0.69时,可同时形成Pa-Pb型正核-壳和（Pa＋Pb）分离型乳胶粒,当Φb＞0.69时,形成Pb-Pa型翻转型核壳结构乳胶粒,并伴有Pa-Pb型正核-壳结构乳胶粒的形成。 动力学分析表明,引发剂类型、第二单体的加入方式、种子乳胶粒的交联、单体/聚合物质量比是影响乳胶粒形态的主要因素。 采用水溶性引发剂过二硫酸钾（KPS）,以饥饿态方式加入单体,氯丁胶乳 聚甲基丙烯酸甲酯(PCR-PMMA)复合乳胶粒呈现正核-壳结构,以充溢态方式加入单体则不能形成明显的核-壳结构;而以油溶性偶氮二异丁腈（AIBN）为引发剂时,单体无论以充溢态方式加入还是饥饿态加入均倾向于形成翻转核-壳型粒子。 在种子乳胶粒中加入一定量交联剂二缩三乙二醇二甲基丙烯酸酯,有利于形成明显的正核壳结构。 以饥饿态进料,KPS为引发剂时,随着单体用量增加,壳层变厚,仍呈正核-壳结构,与热力学分析结果相吻合;以AIBN为引发剂时,随着单体用量增加,PCR-PMMA复合乳胶粒逐渐由翻转核壳型结构变为互穿结构。     

Synthesis of tetrazole‐containing azo polymers with properties of photo‐induced birefringence and surface‐relief‐gratings via RAFT polymerization

A novel optically active monomer, 6‐{4‐[4‐(1‐phenyl‐1H‐tetrazol‐5‐yloxy)‐phenylazo] ‐phenoxy}‐hexyl methacrylate (PTPPHMA) bearing tetrazole and azobenzol moieties, was synthesized and polymerized by reversible addition‐fragmentation chain transfer (RAFT) polymerization using 2‐cyanoprop‐2‐yl dithiobenzoate (CPDB) as the RAFT agent and 2, 2′‐azobis(isobutyronitrile) (AIBN) as the initiator. Well‐defined optically active photochromic polyPTPPHMA(PPTPPHMA) was obtained. “Living”/controlled characteristics were observed in the polymerization: well‐controlled molecular weights (M_ns), narrow molecular weight distributions (M_w/M_n) of the polymers and successful chain‐extension of PPTPPHMA with styrene (St) as the second monomer. The photochemical interconversion between trans and cis isomers of PPTPPHMA in N,N′‐dimethyl formamide (DMF) solution was explored under irradiation of ultraviolet light. The photoinduced birefringence on the thin films of PPTPPHMA was investigated. A maximum birefringence of 0.1 was obtained, and no significant change of profiles of the birefringence after several cycles of writing/erasing/rewriting sequences was observed. The surface‐relief‐gratings (SRGs) were induced on the polymer films by interference of Kr⁺ laser beams at 413.1 nm with 35 mW/cm² intensity, the diffraction efficiencies from SRGs were measured to be in the range of 2.0–2.5%. The atomic force microscopy (AFM) results showed the gratings produced on the surfaces of the polymer film. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 682–691, 2008     

丙烯酸酯共聚物表面活性剂/多异氰酸酯乳液的制备及表面施胶性能

以低分子量甲氧基聚乙二醇甲基丙烯酸酯(MPEG350MA)和甲基丙烯酸丁酯(BMA)为单体,通过自由基聚合反应制得具有两亲结构的共聚物P(MPEGMA-co-BMA)。测得最佳单体比例下,P(MPEGMA-co-BMA-3)的表面张力为0.77 g/L。以P(MPEGMA-co-BMA)分散1,6-己二异氰酸酯三聚体(HDIT),制得HDI三聚体分散液(LHAHT分散液)。考察了共聚物P(MPEGMA-co-BMA)中亲疏水单体质量比[m(MPEGMA)/m(BMA)]对LHAHT分散液粒径、稳定性和施胶性能的影响。结果表明:[m(MPEGMA)/m(BMA)]为3/1时,LHAHT-3分散液的平均粒径为147.70nm、PDI指数为0.143、TSI为0.58,适用期为6.5 h。以100 g质量分数为10%的LHAHT-3分散液与350 g浓度为10%的聚乙烯醇(PVA1799)复配成1000 g施胶液对木浆原纸进行表面施胶,测得纸张耐折度为128次,抗张指数为55.32 Nm/g,纸张施胶度为26 s,纸张与水接触角为110.49°。     

Soap-free emulsion polymerization of aromatic vinyl monomer using AIBN

Soap-free emulsion polymerizations of aromatic vinyl monomers using 2,2′-azobis(2-methylpropionitrile) (AIBN) were investigated to clarify the origin of the negative charge of the synthesized particles. It was found that the zeta potential and size of the particles synthesized by soap-free emulsion polymerization using AIBN had a strong relationship with the pi electron cloud density in the aromatic vinyl monomer used in the polymerization. The effect of the position of the substituent atom in the phenyl ring on the synthesized particle properties was small.