Characterizations and stability of polyimide-phosphotungstic acid composite electrolyte membranes for fuel cell

Organic-inorganic composite membranes from partially aliphatic sulfonated polyimides and heteropolyacids (HPAs) were synthesized. A series of composite membranes with varying amounts of heteropolyacid were prepared by altering the weight ratio of polyimide and HPA. The partially aliphatic sulfonated polyimides are synthesized from 1,4,5,8-naphthalenetetracarboxylic dianhydride, 4,4′-diaminobiphenyl 2,2′-disulfonic acid as the sulfonated diamine, and decamethylenediamine as the aliphatic diamine. The incorporation of HPA is confirmed by FT-IR analyses. When appropriately embedded in a hydrophilic polymer matrix, the hydrated HPAs are expected to endow the composite membrane with their high proton conductivity, while retaining the desirable mechanical properties of the polymer film. These composite membranes were evaluated for thermal stability, ion exchange capacity, water uptake and proton conductivity. Also the extraction of HPA from the polyimide membranes and their stability in water were determined. Though water uptake and IEC decreased with increase in HPA content, the proton conductivity of the composite membranes increased with increase in HPA weight content. This study shows that partially aliphatic sulfonated polyimide composite membranes with HPA can be a viable substitute for Nafion^® for fuel cells which show good conductivity comparable to Nafion^®117 at temperatures nearing 100 °C, keeping in mind that polyimides have good thermal stability and low cost.     

Physicochemical characterization of ion-exchange membranes in water-methanol mixtures

A complete physicochemical characterization of two ion-exchange membranes—CM2 and Nafion^®117—used in electrodialysis and in direct methanol fuel cells (DMFC) has been carried out. For each membrane, in different methanol-water mixtures—0%, 20%, 40%, 60%, 80% and 100%—and at different temperatures (25.0; 40.0 et 55.0 °C), we have measured the variations of the geometrical dimensions, the proton electrical conductivity, the swelling rate and the amount of methanol in the membrane. The FTIR analysis of Nafion^®117 was performed at different methanol contents of the external solution.The results show that the CM2 membrane presents the best geometrical stability, and the lowest conductivity at any methanol content. At high methanol contents, Nafion^®117 is 10 times more conductive than the CM2 membrane. It was found that the methanol is absorbed more by Nafion^®117, and its effect is more noticeable on the microstructure of this membrane, under standard conditions. The high methanol permeability of these membranes, particularly of the Nafion^®117, induces bad cell efficiencies and lifetimes.     

The effect of spatial confinement of Nafion in porous membranes on macroscopic properties of the membrane

Polyelectrolytes were incorporated into porous reinforcing materials to study the properties of ionomers in confined spaces and to determine the effect of the porous material on the behaviour of the membranes. Nafion^® was imbibed into porous polypropylene (Celgard^®), ultra-high-molecular weight polyethylene (Daramic^®), and polytetrafluoroethylene (PTFE) films. Through the use of reinforcing materials, it is possible to prepare membranes that are thinner, but stronger than pure ionomer membranes. Thin reinforced membranes have advantages such as lower areal resistance (as low as 0.14 Ω cm² for 57 μm CG3501 + Nafion^® compared to 0.34 Ω cm² for 89 μm cast Nafion^®) and lower dimensional changes due to swelling (as low as a 4% change in length and width for WDM + Nafion^® compared to 13% for cast Nafion^®). Using reinforcing materials results in a reduction in important membrane properties compared to bulk Nafion^®, such as proton conductivity (as low as 0.016 S cm⁻¹ for CG3401 + Nafion^® compared to 0.076 S cm⁻¹ for cast Nafion^®), effective proton mobility (as low as 3.2 × 10⁻⁴ cm² V⁻¹ s⁻¹ CG3401 + Nafion^® compared to 7.6 × 10⁻⁴ cm² V⁻¹ s⁻¹ for cast Nafion^®), and water vapour permeance (as low as 0.036 g h⁻¹ Pa⁻¹ m⁻² for WDM + Nafion^® compared to 0.056 g h⁻¹ Pa⁻¹ m⁻² for cast Nafion^®). By normalizing the membrane properties with respect to ionomer content, it was possible to examine the properties of the Nafion^® inside the pores of the membranes. The proton conductivity (as low as 0.032 S cm⁻¹ for CG3401 + Nafion^®), effective proton mobility (as low as 3.6 × 10⁻⁴ cm² V⁻¹ s⁻¹ for CG3401 + Nafion^®), and water vapour permeability (as low as 2.7 × 10⁻⁶ g h⁻¹ Pa⁻¹ m⁻¹ for PTFE MP 0.1 + Nafion^®) of the ionomer in the membrane are also diminished compared to bulk Nafion^® due to decreased connectivity of the ionomer and a restriction in macromolecular motions caused by the pore walls. A series of porous materials with increasing pore were also examined. As the pore size of the PTFE MP materials increased from 0.1 μm to 10 μm, the proton conductivity (0.022 S cm⁻¹ to 0.041 S cm⁻¹), effective proton mobility ((4.1 to 5.6) × 10⁻⁴ cm² V⁻¹ s⁻¹), and water vapour permeability ((2.4 to 4.3) × 10⁻⁶ g h⁻¹ Pa⁻¹ m⁻¹) of the reinforced membranes improved with increasing pore size and the properties of the ionomer inside the membranes approached the value of bulk Nafion^®.     

Studies on sulfonic acid functionalized hollow silica spheres/Nafion® composite proton exchange membranes

In this work, sulfonic acid functionalized hollow silica spheres (SAFHSS)/Nafion® composite membranes were prepared by a recasting procedure. The influences of temperature on water uptake, swelling degree, and proton conductivity of the composite membranes were studied. In comparison with the pure recast Nafion® membrane, it was found that water uptake of composite membranes increased with increasing SAFHSS loading at all temperature studied. The swelling degree of SAFHSS/Nafion® composite membranes with 10～15 wt % SAFHSS loading was lower than that of the pure recast Nafion® at all temperatures in the study. The proton conductivity of SAFHSS/Nafion® composite membranes was constantly higher than that of the pure recast Nafion® at all temperatures (50～130 °C). In a range from 50 to 130 °C, the highest conductivity of composite membranes was obtained when 10 wt % SAFHSS was loaded. The maximum conductivity reached 0.1 S cm^?1 at 100% relative humidity and 100 °C, even the temperature reached to 130 °C, the conductivity of the composite membranes with 10 wt % SAFHSS was still as high as 4.4 × 10^?2 S cm^?1 at 100% relative humidity, whereas the conductivity of the pure recast Nafion® was only 2.2 × 10^?3 S cm^?1. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2647–2655, 2009     

High efficiency direct methanol fuel cell based on poly(styrenesulfonic) acid (PSSA)-poly(vinylidene fluoride) (PVDF) composite membranes

semi-Interpenetrating polymer network (sIPN) composite membranes consisting of poly(styrenesuflonic) acid (PSSA) and poly(vinylidene fluoride) (PVDF) have been prepared and evaluated as proton exchange membrane electrolytes in direct methanol fuel cells (DMFCs). The membranes fabricated were evaluated in terms of their proton conductivity, methanol permeability, and their performance characteristics in direct methanol fuel cells (DMFCs). PSSA-PVDF membranes demonstrated decreased methanol crossover during operation of direct methanol fuel cells compared to state-of-art Nafion^®-H membranes, yielding improved efficiency. PSSA-PVDF membranes have been demonstrated to operate efficiently in 1 in. × 1 in. and 2 in. × 2 in. direct methanol fuel cells. Fuel cells operating with PSSA-PVDF membranes were observed to have dramatically lower crossover rates compared to Nafion^® 117 systems. Greater than 95% reduction in crossover was observed in some cases. These properties of PSSA-PVDF membranes resulted in improved fuel performance and fuel cell efficiencies for direct methanol fuel cells. It was also observed that the PSSA-PVDF membranes behave quite differently compared with Nafion^®-based systems in terms water management characteristics at the cathode. The best performance with the new membranes was observed with very low oxygen or air flow rates at the cathode which is in contrast to Nafion^®-based systems, which generally require higher flow rates due to excessive water accumulation at the cathode, resulting in flooding.     

Preparation and characterization of proton-conducting sulfonated poly(ether ether ketone)/phosphatoantimonic acid composite membranes

The solid proton conductor, phosphatoantimonic acid, HSbP₂O₈ · H₂O was prepared by ion exchange of the corresponding potassium salt. The composite membranes of SPEEK with up to 40 wt% of HSbP₂O₈ · H₂O were prepared by introducing the solid proton conductor from the aqueous suspension. The composite membranes were characterized using FT-IR, powder X-ray diffraction, SEM, DSC/TGA. Thermal stability of the composite membranes was slightly lower than that of SPEEK. The composite membranes had higher water uptake when compared with SPEEK and the membranes exhibited controlled swelling up to 50 °C. The proton conductivity of the membranes was measured under 100% relative humidity up to 70 °C. The composite membranes showed enhanced proton conductivity up to 20 wt% of HSbP₂O₈ · H₂O and the conductivity was reduced with further increase of HSbP₂O₈ · H₂O loading. A maximum of four-fold increase in proton conductivity at 70 °C was observed for the composite membrane with 20 wt% of solid proton conductor.     

Mesoporous hollow silica spheres as micro-water-tanks in proton exchange membranes

In order to decrease the swelling of Nafion^® and reduce the dependency of proton conductivity on high relative humidity (RH), mesoporous hollow silica spheres were synthesized and dispersed in Nafion matrix as micro-water-tanks in the proton exchange membranes (PEM). The morphologies of MHSi and Nafion/MHSi composite membranes are characterized by SEM and TEM. The effects of MHSi on water uptake, swelling, dehydration rate and proton conductivity of the composite membranes were investigated. The results show that, with a suitable portion of MHSi in the membrane, composite PEMs with enhanced water uptake, reduced swelling and improved proton conductivity are obtained.     

Composite Nafion membrane embedded with hybrid nanofillers for promoting direct methanol fuel cell performance

A special type of hybrid nano-particles was incorporated into the Nafion^® matrix to form a composite membrane. These nano-particles possessed a core–shell structure consisting of silica core (<10 nm) and a densely grafted oligomeric ionmer layer, which was synthesized via atom transfer radical polymerization (ATRP) on the particles’ surface. Besides considerable improvement in the proton conductivity of the membrane, the presence of these hybrid nano-particles in the Nafion^® matrix also repressed its methanol permeability by almost four times. The composite membrane also demonstrated superior performance when tested in a single cell membrane-electrolyte assembly (MEA) under direct methanol fuel cell (DMFC) operating condition. It was found that the composite membrane enabled a power density output that was 1.5 times greater than that of pristine Nafion^®.     

Preparation of Nafion/sulfonated poly(phenylsilsesquioxane) nanocomposite as high temperature proton exchange membranes

Nafion/sulfonated poly(phenylmethyl silsesquioxane) (sPPSQ) composite membranes are fabricated using homogeneous dispersive mixing and a solvent casting method for direct dimethyl ether fuel cell (DDMEFC) applications operated above 100 °C. The inorganic conducting filler, sPPSQ significantly affects the characteristics in the nanocomposite membranes by functionalization with an organic sulfonic acid to PPSQ. Moreover, sPPSQ content plays an important role in membrane properties such as microstructure, proton conductivity, fuel crossover, and single cell performance test. With increasing sPPSQ content in the nanocomposite membrane, the proton conductivity increased and fuel crossover decreased. However, in a higher temperature range above 110 °C, Nafion/sPPSQ 5 wt.% composite membrane has the highest proton conductivity. Also, the DME permeability for the composite membrane with higher sPPSQ content increased sharply. The excessive sPPSQ content caused a large aggregation of inorganic fillers, leading to the deterioration of membrane properties. In this study, the optimal sPPSQ content for maximizing the DDMEFC performance was 5 wt.%. Our nanocomposite membranes demonstrated proton conductivities as high as 1.57 × 10⁻¹ S/cm at 120 °C, which is higher than that of Nafion. The cell performances were compared to Nafion/sPPSQ composite membrane with Nafion 115, and the composite membrane with sPPSQ yielded better cell performance than Nafion 115 at temperatures ranging from 100 to 120 °C and at pressures from 1 to 2 bar.     

A study of linear versus angled rigid rod polymers for proton conducting membranes using sulfonated polyimides

Linear and angled monomers were incorporated into the main chain of a polyimide in order to investigate the effect of kinked versus linear polymers on membrane properties such as water uptake and proton conductivity. Polymers prepared using linear 4,4′-sulfonyldianiline, SPI1, and using angled 3,4′-sulfonyldianiline, SPI2, were cast into membranes possessing ion exchange capacities that varied from 0.79 to 2.75 meq g⁻¹. Membranes are thermally stable up to 300 °C under air. Proton conductivity of both membranes increases with temperature to values of 0.1-0.2 S cm⁻¹. The conductivity of angled, SPI2 membranes is greater than those prepared from SPI1 for a given IEC but water uptakes are lower. These differences are attributed to increased entanglements of the angled polymers, which limits the degree of swelling and increases the proton concentration. These results may be important in the design of proton conducting membranes from other rigid polyarylenes.     

A novel composite Nafion membrane for direct alcohol fuel cells

Trifluoromethanesulfonic acid or triflate acid, chemical formula CF₃SO₃H, is regarded as one of the strongest acids and resembles Nafion^® in structure. Erbium triflate, a lanthanum salt of triflate, is thermally stable. This paper reports data on the formation of membranes by the fixation of erbium triflate salts (ErTfO) into the Nafion structure. Five different loadings of ErTfO were used to fabricate ErTfO/Nafion composite membranes and these were characterized, extensively for possible use in direct alcohol fuel cells. The membranes were characterized using XRD, TGA, FTIR, and for mechanical strength, water uptake, ion exchange capacity, alcohol uptake, swelling, proton conductivity, alcohol permeability and oxygen stability. The ErTfO/Nafion composite membranes reduced alcohol permeability by 77–80%. The proton conductivity of 3% ErTfO/Nafion composite membranes was 38% higher than that of a pure cast Nafion membrane. The oxygen stability of the ErTfO/Nafion composite membranes was higher than pure cast Nafion. However, the mechanical strength of 7% and 9% ErTfO/Nafion was lower than that of pure cast Nafion. The composite membrane was chemically stable and has potential for use in direct alcohol fuel cells.     

Properties of PWA/ZrO2-doped phosphosilicate glass composite membranes for low-temperature H2/O2 fuel cell applications

Phosphosilicate doped with a mixture of phosphotungstic acid and zirconium oxide (PWA/ZrO₂–P₂O₂–SiO₂) was investigated as potential glass composite membranes for use as H₂/O₂ fuel cell electrolytes. The glass membranes were studied with respect to their structural and thermal properties, proton conductivity, pore characteristics, hydrogen permeability, and performance in fuel cell tests. Thermal analysis including TG and DTA confirmed that the glass was thermally stable up to 400 °C. The dependence of the conductivity on the humidity was discussed based on the PWA content in the glass composite membranes. The proton transfer in the nanopores of the PWA/ZrO₂–P₂O₅–SiO₂ glasses was investigated and it was found that a glass with a pore size of ∼3 nm diameters was more appropriate for fast proton conduction. The hydrogen permeability rate was calculated at various temperatures, and was found to be comparatively higher than for membranes based on Nafion^®. The performance of a membrane electrolyte assembly (MEA) was influenced by its PWA content; a power density of 43 mW/cm² was obtained at 27 °C and 30% relative humidity for a PWA/ZrO₂–P₂O₅–SiO₂ glass membrane with a composition of 6–2–5–87 mol% and 0.2 mg/cm² of Pt/C loaded on the electrode.     

Zirconium meta-sulfonphenyl phosphonic acid-incorporated Nafion membranes for reduction of methanol permeability

Zirconium meta-sulfonphenyl phosphonic acid (Zr-msPPA)/Nafion^® composite membranes were prepared to reduce methanol permeability of the Nafion^® 117 membrane in direct methanol fuel cell (DMFC) applications. Zr-msPPA crystalline nano proton conductors were synthesized inside the membranes via the reaction of zirconium chloride octahydrate and meta-sulfonphenyl phosphonic acid that had been soaked prior. Synthesis of the Zr-msPPA in the membranes was identified from a series of chemical and physical structure characterizations using FTIR, NMR, EDS, and XRD spectroscopy. The thermal stability of the composite membranes was enhanced by addition of the Zr-msPPA, with considerable reduction in methanol permeability with increasing Zr-msPPA content, as the Zr-msPPA nano conductors acted as crystalline barriers to methanol permeation. The ion conductivity also decreased with increasing Zr-msPPA content, but its effect was not as strong as with methanol permeation given the innate, high conductivity of Zr-msPPA.     

Modification of proton conductive polymer membranes with phosphonated polysilsesquioxanes

New hybrid membranes for fuel cell applications based on sulfonated poly(ether ether ketone) (SPEEK) and phosphonated polysilsesquioxanes were synthesized. The impedance spectroscopy measurements show an increase of the proton conductivity for all studied composites, in comparison to plain SPEEK. For hybrid membranes containing 20 wt% of polysilsesquioxane with 80 mol% of phosphonated units the conductivities can reach values that are similar to Nafion 117^® at 100% RH. The best results of proton conductivity (142 mS/cm) were obtained for composites with 40 wt% of the same polysilsesquioxane at 120 °C also at 100% RH.     

Fluorinated polyoxadiazole for high-temperature polymer electrolyte membrane fuel cells

For the first time a fluorinated polyoxadiazole doped with phosphoric acid as a proton-conducting membrane for operation at temperatures above 100 °C and low humidities for fuel cells has been reported. Fluorinated polyoxadiazole with remarkable chemical stability was synthesized. No changes in the molecular weight (about 200,000 g mol⁻¹) can be observed when the polymer is exposed for 19 days to mixtures of sulfuric acid and oleum. Protonated membranes with low doping level (0.34 mol of phosphoric acid per polyoxadiazole unit, 11.6 wt.% H₃PO₄) had proton conductivity at 120 °C and RH = 100% in the order of magnitude of 10⁻² S cm⁻¹. When experiments are conducted at lower external humidity, proton conductivity values drop an order of magnitude. However still a high value of proton conductivity (6 × 10⁻³ S cm⁻¹) was obtained at 150 °C and with relative humidity of 1%. In an effort to increase polymer doping, nanocomposite with sulfonated silica containing oligomeric fluorinated-based oxadiazole segments has also been prepared. With the addition of functionalized silica not only doping level but also water uptake increased. For the nanocomposite membranes prepared with the functionalized silica higher proton conductivity in all range of temperature up to 120 °C and RH = 100% (in the order of magnitude of 10⁻³ S cm⁻¹) was observed when compared to the plain membrane (in the order of magnitude of 10⁻⁵ S cm⁻¹).     

Synthesis of novel crosslinked sulfonated poly(ether sulfone)s using bisazide and their properties for fuel cell application

Novel crosslinked sulfonated poly(ether sulfone)s (PESs) were prepared by thermal irradiation of the allyl-terminated telechelic sulfone polymers using a bisazide. The sulfonated polymers in different comonomer compositions were fully characterized by ¹H NMR, and the crosslinked structure was also verified by FT-IR spectroscopic analyses. Having both the uniform distribution of the hydrophilic conductive sites and controlled hydrophobic nature by minimized crosslinking over the rigid rod poly(ether sulfone) backbone, the crosslinked polymer membrane (PES-60) offered excellent proton conductivity of 0.79 S cm⁻¹ at 100 °C together with hydrolytic and oxidative stability. In addition, only 17% of methanol permeability of the Nafion^® was observed for the crosslinked PES-60.     

Synthesis of fluoro-containing sulfonated poly(phthalazinone ether ketone ketone)s and their properties as PEM in PEMFC and DMFC

A series of sulfonated poly(ether ketone ketone)s (SPPFEKKs) containing both of phthalazinone and hexafluoroisopropylidene moieties were synthesized by direct nucleophilic polycondensation reaction from 4-(4-hydroxyphenyl)-1(2H)-phthalazinone (DHPZ), 4,4-hexafluoroisopropylidene-diphenol (BPAF), 1,4-bi(4-fluorobenzoyl) benzene (DFKK) and 1,4-bi(3-sodium sulfonate-4-fluorobenzoyl) benzene (SDFKK). The obtained SPPFEKKs had high molecular weight with inherent viscosity ranged from 1.29 to 1.53 dL/g and their chemical structure was characterized by FT-IR and ¹H NMR. The ionic membranes of SPPFEKKs showed high proton conductivity, for instance, SPPFEKK-120 (DS = 1.20) demonstrated 1.0 × 10⁻¹ S/cm proton conductivity at 95 °C, which was very close to that of Nafion^®117. All the SPPFEKK membranes exhibited methanol permeability lower than 2.76 × 10⁻⁷ cm²/s, which was much lower than that of Nafion^®117 (2.38 × 10⁻⁶ cm²/s). These copolymers also showed excellent thermal stability and good solubility in aprotic polar organic solvents. The ionic membranes of SPPFEKK demonstrated tensile strength varied from 57 to 69 MPa depending on their DS.     

Dimensionally stable Nafion–polyethylene composite membranes for direct methanol fuel cell applications

Nafion^® impregnated Solupor^®, microporous UHMWPE film, (N-PE), Nafion^®117 (N117) and a membrane prepared using a DE2020 Nafion^® dispersion (DE2020) were characterized with respect to their swelling degree (SD), methanol cross-over, proton conductivity and DMFC performance at various methanol concentrations in order to understand the effect of impregnation of an ion-conductive polymer membrane to the fuel cell performance.     

Fluorene-containing block sulfonated poly(ether ether ketone) as proton-exchange membrane for PEM fuel cell application

A series of sulfonated block poly(ether ether ketone)s with different sulfonic acid group clusters were successfully synthesized by nucleophilic displacement condensation. Membranes were accordingly cast from their DMSO solutions, and fully characterized by determining the ion-exchange capacity, water uptake, proton conductivity, dimensional stabilities and mechanical properties. The experimental results showed that the main properties of the membrane can be tailored by changing the cluster size of sulfonic acid groups. The membrane of block-7c(40) has good mechanical, oxidative and dimensional stabilities together with high proton conductivity (5.09 × 10⁻² S cm⁻¹) at 80 °C under 100% relative humidity. The membranes also possess excellent thermal and dimensional stabilities. These polymers are potential and promising proton conducting membrane material for PEM full cell applications.     

Performance of H2/O2 fuel cell using membrane electrolyte of phosphotungstic acid-modified 3-glycidoxypropyl-trimethoxysilanes

Proton-conducting membranes based on phosphotungstic acid (PWA) and 3-glycidoxypropyl-trimethoxysilane (GPTMS) was investigated as the electrolyte for low temperature H₂/O₂ fuel cell. Parameters determining the conductivity and elastic modulus of the membranes were characterized by thermogravimetry/differential thermal analysis and infrared spectroscopic measurements. The composite containing 5% of PWA exhibited an elastic modulus below 100 MPa at room temperature and a high proton conductivity of 1.0 × 10⁻² S/cm at 80 °C and 100% RH. Low elastic modulus of the membrane was found to be useful for both the reduction of the membrane thickness and the better contact with the electrodes. The performance of the membrane electrode assemblies (MEA) was systematically studied as an effect of preparation conditions. A maximum power density of 45 mW/cm² and the current density of 175 mA/cm² at 0.2 V were achieved at 90 °C and 100% RH for the membrane of 5PWA·95GPTMS composition and 0.2 mm thickness.