Anisotropy in the wetting of rough surfaces

Surface roughness amplifies the water-repellency of hydrophobic materials. If the roughness geometry is, on average, isotropic then the shape of a sessile drop is almost spherical and the apparent contact angle of the drop on the rough surface is nearly uniform along the contact line. If the roughness geometry is not isotropic, e.g., parallel grooves, then the apparent contact angle is no longer uniform along the contact line. The apparent contact angles observed perpendicular and parallel to the direction of the grooves are different. A better understanding of this problem is critical in designing rough superhydrophobic surfaces. The primary objective of this work is to determine the mechanism of anisotropic wetting and to propose a methodology to quantify the apparent contact angles and the drop shape. We report a theoretical and an experimental study of wetting of surfaces with parallel groove geometry.     

Modification of wetting properties of laser-textured surfaces by depositing triboelectrically charged Teflon particles

Hydrophilic laser-textured silicon wafers with natural oxide surfaces were rendered hydrophobic by depositing electrostatically charged submicrometer Teflon particles, a process termed as triboelectric Teflon adhesion. Silicon surfaces were micro-textured (～5 μm) by laser ablation using a nanosecond pulsed UV laser. By varying laser fluence, micro-texture morphology of the wafers could be reproduced and well controlled. Wetting properties of the triboelectrically charged Teflon-deposited surfaces were studied by measuring apparent static water contact angles and water contact angle hysteresis as a function of substrate roughness and the amount of Teflon deposited. A similar study was also performed on various micro-textured silicon carbide surfaces (sandpapers). If the average substrate roughness is between 15 and 60 μm, superhydrophobic surfaces can be easily formed by Teflon deposition with water contact angle hysteresis less than 8°. This environmentally benign solvent-free process is a highly efficient, rapid, and inexpensive way to render contact-charged rough surfaces hydrophobic or superhydrophobic.     

Superhydrophobic Surfaces Produced by Carbon Nanotube Modified Polystyrene Composite Coating

The present work investigates the enhancement of water repellency on engineering materials surfaces using nanoscale roughness inherent in multi-walled carbon nanotubes (MWCNTs) together with a hydrophobic polystyrene coating via a simple spraying-based technique. The coatings show both a high contact angle and a small sliding angle for water droplets. The different surfaces obtained exhibit contact angles from 125° up to 153° depending on the preparation conditions. The observations of the topology by scanning electron microscopy reveal that the nanostructure created by the MWCNTs and the microstructure induced by the deposition of polystyrene particles forming a two-level structure that conceptually mimics the lotus leaf surface are necessary to create stable superhydrophobic surfaces.     

Control of the water adhesion on hydrophobic micropillars by spray coating technique

We present an alternative approach for controlling the water adhesion on solid superhydrophobic surfaces by varying their coverage with a spray coating technique. In particular, micro-, submicro-, and nanorough surfaces were developed starting from photolithographically tailored SU-8 micropillars that were used as substrates for spraying first poly(tetrafluoroethylene) submicrometer particles and subsequently iron oxide nanoparticles. The sprayed particles serve to induce surface submicrometer and nanoscale roughness, rendering the SU-8 patterns superhydrophobic (apparent contact angle values of more than 150°), and also to tune the water adhesion between extreme states, turning the surfaces from “non-sticky” to “sticky” while preserving their superhydrophobicity. The influence of the chemical properties and of the geometrical characteristics of the functionalized surfaces on the wetting properties is discussed within the frame of the theory. This simple method can find various applications in the fabrication of microfluidic devices, smart surfaces, and biotechnological and antifouling materials.     

Electrophoretic deposition of unstable colloidal suspensions for superhydrophobic surfaces

A novel method to fabricate superhydrophobic surfaces using electrophoretic deposition (EPD) is presented. EPD presents a readily scalable, customizable, and potentially low cost surface manufacturing process. Low surface energy materials with high surface roughness are achieved using EPD of unstable hydrophobic SiO(2) particle suspensions. The effect of suspension stability on surface roughness is quantitatively explored with optical absorbance measurements (to determine suspension stability) and atomic force microscopy (to measure surface roughness). Varying suspension pH modulates suspension stability. Contrary to most applications of EPD, we show that superhydrophobic surfaces favor mildly unstable suspensions since they result in high surface roughness. Particle agglomerates formed in unstable suspensions lead to highly irregular films after EPD. After only 1 min of EPD, we obtain surfaces with low contact angle hysteresis and static contact angles exceeding 160°. We also present a technique to enhance the mechanical durability of the superhydrophobic surfaces by adding a polymeric binder to the suspension prior to EPD.     

Superhydrophobic surfaces using selected zinc oxide microrod growth on ink-jetted patterns

The synthesis and properties of superhydrophobic surfaces based on binary surface topography made of zinc oxide (ZnO) microrod-decorated micropatterns are reported. ZnO is intrinsically hydrophilic but can be utilized to create hydrophobic surfaces by creating artificial roughness via microstructuring. Micron scale patterns consisting of nanocrystalline ZnO seed particles were applied to glass substrates with a modified ink-jet printer. Microrods were then grown on the patterns by a hydrothermal process without any further chemical modification. Water contact angle (WCA)(1) up to 153° was achieved. Different micro array patterned surfaces with varying response of static contact angle or sessile droplet analysis are reported.     

Effects of contact angle hysteresis on ice adhesion and growth on superhydrophobic surfaces under dynamic flow conditions

In this paper, the icephobic properties of superhydrophobic surfaces are investigated under dynamic flow conditions using a closed-loop low-temperature wind tunnel. Superhydrophobic surfaces were prepared by coating aluminum and steel substrate plates with nano-structured hydrophobic particles. The superhydrophobic plates, along with uncoated controls, were exposed to a wind tunnel air flow of 12 m/s and ?7 °C with deviations of ±1 m/s and ±2.5 °C, respectively, containing micrometer-sized (～50 μm in diameter) water droplets. The ice formation and accretion were observed by CCD cameras. Results show that the superhydrophobic coatings significantly delay ice formation and accretion even under the dynamic flow condition of highly energetic impingement of accelerated supercooled water droplets. It is found that there is a time scale for this phenomenon (delay in ice formation) which has a clear correlation with contact angle hysteresis and the length scale of the surface roughness of the superhydrophobic surface samples, being the highest for the plate with the lowest contact angle hysteresis and finest surface roughness. The results suggest that the key for designing icephobic surfaces under the hydrodynamic pressure of impinging droplets is to retain a non-wetting superhydrophobic state with low contact angle hysteresis, rather than to only have a high apparent contact angle (conventionally referred to as a “static” contact angle).     

Creation of low hysteresis superhydrophobic paper by deposition of hydrophilic diamond-like carbon films

The creation of low hysteresis superhydrophobic paper is reported using a combination of oxygen plasma etching and plasma deposition of an 80 nm non-fluorinated, hydrophilic diamond-like carbon (DLC) coating. The DLC has an equilibrium (flat surface) contact angle (θ _e ) of 68.2° ± 1.5°, which is well below the 90° contact angle that is typically believed to be a prerequisite for superhydrophobicity. Coating of paper substrates with the DLC film yields an advancing contact angle of 124.3° ± 4.1°, but the surface remains highly adhesive, with a receding contact angle <10°. After 60 min of plasma etching and DLC coating, a low hysteresis, superhydrophobic surface is formed with an advancing contact angle of 162.0° ± 6.3° and hysteresis of 8.7° ± 1.9°. To understand the increase in contact angle and decrease in hysteresis, atomic force microscopy and optical profilometry studies were performed. The data demonstrates that while little additional nanoscale roughness is imparted beyond the first 5 min of etching, the roughness at the microscale continually increases. The hierarchical structure provides the appropriate roughness to create low hysteresis superhydrophobic paper from a hydrophilic coating.     

From superamphiphobic to amphiphilic polymeric surfaces with ordered hierarchical roughness fabricated with colloidal lithography and plasma nanotexturing

Ordered, hierarchical (triple-scale), superhydrophobic, oleophobic, superoleophobic, and amphiphilic surfaces on poly(methyl methacrylate) PMMA polymer substrates are fabricated using polystyrene (PS) microparticle colloidal lithography, followed by oxygen plasma etching-nanotexturing (for amphiphilic surfaces) and optional subsequent fluorocarbon plasma deposition (for amphiphobic surfaces). The PS colloidal microparticles were assembled by spin-coating. After etching/nanotexturing, the PMMA plates are amphiphilic and exhibit hierarchical (triple-scale) roughness with microscale ordered columns, and dual-scale (hundred nano/ten nano meter) nanoscale texture on the particles (top of the column) and on the etched PMMA surface. The spacing, diameter, height, and reentrant profile of the microcolumns are controlled with the etching process. Following the design requirements for superamphiphobic surfaces, we demonstrate enhancement of both hydrophobicity and oleophobicity as a result of hierarchical (triple-scale) and re-entrant topography. After fluorocarbon film deposition, we demonstrate superhydrophobic surfaces (contact angle for water 168°, compared to 110° for a flat surface), as well as superoleophobic surfaces (153° for diiodomethane, compared to 80° for a flat surface).     

聚苯硫醚超疏水复合涂层的制备与性能

利用工业原料聚苯硫醚微粉和疏水性二氧化硅纳米粉末,采用喷涂法在瓷砖表面制备了疏水复合涂层.研究了热处理温度、组分配比对涂层表面形貌、粗糙度和接触角的影响,发现随着热处理温度升高,涂层表面粗糙度增大,随着疏水性二氧化硅含量的增加,由于表面聚集的疏水性二氧化硅增多,涂层疏水性增强,在热处理温度为280℃、疏水性二氧化硅与聚苯硫醚质量比为1∶1时,可获得超疏水涂层,涂层的接触角大于150°,滚落角小于4°,pH值为1～14的水溶液在其表面都具有很高的接触角.超疏水涂层具有良好的自清洁效果,并且经落沙法实验测定,超疏水涂层耐刮伤性能良好.     

Highly transparent superhydrophobic surfaces from the coassembly of nanoparticles (≤100 nm)

We report a simple and versatile approach to creating a highly transparent superhydrophobic surface with dual-scale roughness on the nanoscale. 3-Aminopropyltrimethoxysilane (APTS)-functionalized silica nanoparticles of two different sizes (100 and 20 nm) were sequentially dip coated onto different substrates, followed by thermal annealing. After hydrophobilization of the nanoparticle film with (heptadecafluoro-1,1,2,2-tetrahydrodecyl)trichlorosilane for 30 min or longer, the surface became superhydrophobic with an advancing water contact angle of greater than 160° and a water droplet (10 μL) roll-off angle of less than 5°. The order of nanoparticles dip coated onto the silicon wafer (i.e., 100 nm first and 20 nm second or vice versa) did not seem to have a significant effect on the resulting apparent water contact angle. In contrast, when the substrate was dip coated with monoscale nanoparticles (20, 50, and 100 nm), a highly hydrophobic surface (with an advancing water contact angle of up to 143°) was obtained, and the degree of hydrophobicity was found to be dependent on the particle size and concentration of the dip-coating solution. UV-vis spectra showed nearly 100% transmission in the visible region from the glass coated with dual-scale nanoparticles, similar to the bare one. The coating strategy was versatile, and superhydrophobicity was obtained on various substrates, including Si, glass, epoxy resin, and fabrics. Thermal annealing enhanced the stability of the nanoparticle coating, and superhydrophobicity was maintained against prolonged exposure to UV light under ambient conditions.     

Laser-induced nanoscale superhydrophobic structures on metal surfaces

The combination of a dual-scale (nano and micro) roughness with an inherent low-surface energy coating material is an essential factor for the development of superhydrophobic surfaces. Ultrashort pulse laser (USPL) machining/structuring is a promising technique for obtaining the dual-scale roughness. Sheets of stainless steel (AISI 304 L SS) and Ti-6Al-4V alloys were laser-machined with ultraviolet laser pulses of 6.7 ps, with different numbers of pulses per irradiated area. The surface energy of the laser-machined samples was reduced via application of a layer of perfluorinated octyltrichlorosilane (FOTS). The influence of the number of pulses per irradiated area on the geometry of the nanostructure and the wetting properties of the laser-machined structures has been studied. The results show that with an increasing number of pulses per irradiated area, the nanoscale structures tend to become predominantly microscale. The top surface of the microscale structures is seen covered with nanoscale protrusions that are most pronounced in Ti-6Al-4V. The laser-machined Ti-6Al-4V surface attained superhydrophobicity, and the improvement in the contact angle was >27% when compared to that of a nontextured surface.     

Superhydrophilic and superwetting surfaces: definition and mechanisms of control

The term superhydrophobicity was introduced in 1996 to describe water-repellent fractal surfaces, made of a hydrophobic material, on which water drops remain as almost perfect spheres and roll off such surfaces leaving no residue. Today, superhydrophobic surfaces are defined as textured materials (and coatings) on (nonsmooth) surfaces on which water forms contact angles 150° and larger, with only a few degrees of contact angle hysteresis (or sliding angle). The terms superhydrophilicity and superwetting were introduced a few years after the term superhydrophobicity to describe the complete spreading of water or liquid on substrates. The definition of superhydrophilic and superwetting substrates has not been clarified yet, and unrestricted use of these terms sometimes stirs controversy. This Letter briefly reviews the superwetting phenomenon and offers a suggestion on defining superhydrophilic and superwetting substrates and surfaces.     

Superhydrophobicity on two-tier rough surfaces fabricated by controlled growth of aligned carbon nanotube arrays coated with fluorocarbon

Considerable effort has been expended on theoretical studies of superhydrophobic surfaces with two-tier (micro and nano) roughness, but experimental studies are few due to the difficulties in fabricating such surfaces in a controllable way. The objective of this work is to experimentally study the wetting and hydrophobicity of water droplets on two-tier rough surfaces for comparison with theoretical analyses. To compare wetting on micropatterned silicon surfaces with wetting on nanoscale roughness surfaces, two model systems are fabricated: carbon nanotube arrays on silicon wafers and carbon nanotube arrays on carbon nanotube films. All surfaces are coated with 20 nm thick fluorocarbon films to obtain low surface energies. The results show that the microstructural characteristics must be optimized to achieve stable superhydrophobicity on microscale rough surfaces. However, the presence of nanoscale roughness allows a much broader range of surface design criteria, decreases the contact angle hysteresis to less than 1 degrees , and establishes stable and robust superhydrophobicity, although nanoscale roughness could not increase the apparent contact angle significantly if the microscale roughness dominates.     

UV and thermally stable superhydrophobic coatings from sol-gel processing

A method for the preparation of inorganic superhydrophobic silica coatings using sol-gel processing with tetramethoxysilane and isobutyltrimethoxysilane as precursors is described. Incorporation of isobutyltrimethoxysilane into silica layers resulted in the existence of hydrophobic isobutyl surface groups, thereby generating surface hydrophobicity. When combined with the surface roughness that resulted from sol-gel processing, a superhydrophobic surface was achieved. This surface showed improved UV and thermal stability compared to superhydrophobic surfaces generated from polybutadiene by plasma etching. Under prolonged UV tests (ASTM D 4329), these surfaces gradually lost superhydrophobic character. However, when the as-prepared superhydrophobic surface was treated at 500 degrees C to remove the organic moieties and covered with a fluoroalkyl layer by a perfluorooctylsilane treatment, the surface regained superhydrophobicity. The UV and thermal stability of these surfaces was maintained upon exposure to temperatures up to 400 degrees C and UV testing times of 5500 h. Contact angles remained >160 degrees with contact angle hysteresis approximately 2 degrees.     

以砂纸为模板制作聚合物超疏水表面

报道了一种聚合物材料超疏水表面的简便制备方法. 以不同型号的金相砂纸为模板, 通过浇注成型或热压成型技术, 在聚合物表面形成不同粗糙度的结构. 接触角实验结果证明, 聚合物表面与水的接触角随着所用砂纸模板粗糙度的增加而加大, 其中粒度号为W7和W5砂纸制作的表面与水的接触角可超过150°, 显示出超疏水性质. 多种聚合物使用砂纸为模均可制备不同粗糙度及超疏水的表面, 本征接触角对复制表面浸润性的影响从Wenzel态到Cassie态而变小. 扫描电镜结果表明, 不规则形状的砂纸磨料颗粒构成了超疏水所需要的微纳米结构的模板.     

Mimicking the lotus effect: influence of double roughness structures and slender pillars

Surface roughness is known to amplify hydrophobicity. The apparent contact angle of a drop on a rough surface is often modeled using either Wenzel's or Cassie's formulas. These formulas, along with an appropriate energy analysis, are critical in designing superhydrophobic substrates for applications in microscale devices. In this paper we propose that double (or multiple) roughness structures or slender pillars are appropriate surface geometries to develop "self-cleaning" surfaces. The key motivation behind the double structured roughness is to mimic the microstructure of superhydrophobic leaves (such as lotus). Theoretical analysis similar to that presented in the paper can be used to obtain optimal geometric parameters for the rough surface. The calculation procedure should result in surface geometries with excellent water repellent properties.     

A facial approach to fabricate superhydrophobic aluminum surface

A facial chemical etching method was developed for fabricating superhydrophobic aluminum surfaces. The resultant surfaces were characterized by scanning electron microscopy, water contact angle (WCA) measurement, and optical methods. The surfaces of the modified aluminum substrates exhibit superhydrophobicity, with a WCA of 154.8° ± 1.6° and a water sliding angle of about 5°. The etched surfaces have binary structure consisting of the irregular microscale plateaus and caves in which there are the nanoscale block‐like convexes and hollows. The superhydrophobicity of aluminum substrates occurs only in some structures in which the plateaus and caves are appropriately ordered. The resulted surfaces have good self‐cleaning properties. The results demonstrate that it is possible to construct superhydrophobic surface on hydrophilic substrates by tailoring the surface structure to providing more spaces to trap air. Copyright © 2009 John Wiley & Sons, Ltd.     

Fabrication of superhydrophobic surfaces of n-hexatriacontane

Superhydrophobic surfaces of n-hexatriacontane were fabricated in a single-step process. The low surface energy of n-hexatriacontane together with the randomly distributed micro- and nanoscale roughness features guarantees very large contact angles and a small roll-off angle for water drops. The advantage of n-hexatriacontane superhydrophobic surfaces is their stability in the sense that they are impervious to chemical reactions and retain their wetting characteristics over a long period of time, as confirmed by XPS analysis and contact angle measurements.     

Roughness assessment and wetting behavior of fluorocarbon surfaces

The wetting behavior of fluorocarbon materials has been studied with the aim of assessing the influence of the surface chemical composition and surface roughness on the water advancing and receding contact angles. Diamond like carbon and two fluorocarbon materials with different fluorine content have been prepared by plasma enhanced chemical vapor deposition and characterized by X-ray photoemission, Raman and FT-IR spectroscopies. Very rough surfaces have been obtained by deposition of thin films of these materials on polymer substrates previously subjected to plasma etching to increase their roughness. A direct correlation has been found between roughness and water contact angles while a superhydrophobic behavior (i.e., water contact angles higher than 150° and relatively low adhesion energy) was found for the films with the highest fluorine content deposited on very rough substrates. A critical evaluation of the methods currently used to assess the roughness of these surfaces by atomic force microscopy (AFM) has evidenced that calculated RMS roughness values and actual surface areas are quite dependent on both the scale of observation and image resolution. A critical discussion is carried out about the application of the Wenzel model to account for the wetting behavior of this type of surfaces.