Grain Boundary Migration in Metals: Recent Developments

Current research on grain boundary migration in metals is reviewed. For individual grain boundaries the dependence of grain boundary migration on misorientation and impurity content are addressed. Impurity drag theory, extended to include the interaction of adsorbed impurities in the boundary, reasonably accounts quantitatively for the observed concentration dependence of grain boundary mobility. For the first time an experimental study of triple junction motion is presented. The kinetics are quantitatively discussed in terms of a triple junction mobility. Their impact on the kinetics of microstructure evolution during grain growth is outlined.     

Grain boundary sliding and lattice dislocation emission in nanocrystalline materials under plastic deformation

A theoretical model is proposed to describe the physical mechanisms of hardening and softening of nanocrystalline materials during superplastic deformation. According to this model, triple interface junctions are obstacles to glide motion of grain boundary dislocations, which are carriers of grain boundary glide deformation. Transformations of an ensemble of grain boundary dislocations that occur at triple interface junctions bring about the formation of partial dislocations and the local migration of triple junctions. The energy characteristics of these transformations are considered. Pileups of partial dislocations at triple junctions cause hardening and initiate intragrain lattice sliding. When the Burgers vectors of partial dislocations reach a critical value, lattice dislocations are emitted and glide into adjacent grains, thereby smoothing the hardening effect. The local migration of triple interface junctions (caused by grain boundary sliding) and the emission of lattice dislocations bring about softening of a nanocrystalline material. The flow stress is found as a function of the total plastic strain, and the result agrees well with experimental data.     

Triple Junction Mobility: A Molecular Dynamics Study

We present a molecular dynamics simulation study of the migration of individual grain boundary triple junctions. The simulation cell was designed to achieve steady state migration. Observations of the triple junction angle and grain boundary profiles confirm that steady state was achieved. The static, equilibrium grain boundary triple junction angles and the dynamic triple junction angles were measured as a function of grain size and grain boundary misorientation. In most cases, the static and dynamic triple junction angles are nearly identical, while substantial deviations were observed for low boundary misorientations. The intrinsic, steady-state triple junction mobilities were extracted from measurements of the rate of change of grain boundary area in simulations with and without triple junctions. The triple junction velocity is found to be inversely proportional to the grain size width. The normalized triple junction mobility exhibits strong variations with boundary misorientation, with strong minima at misorientations corresponding to orientations corresponding to low values of . The triple junctions create substantial drag on grain boundary migration at these low mobility misorientations.     

Study of the motion of individual triple junctions in aluminum

The mobility of individual triple junctions in aluminum is studied. Triple junctions with 〈111〉, 〈100〉, and 〈110〉 tilt boundaries are studied. The data obtained show that, at low temperatures, the mobility of the system of grain boundaries with a triple junction is controlled by the mobility of the triple junction (the junction kinetics). At high temperatures, the system mobility is determined by the mobility of the grain boundaries (the boundary kinetics). There is a temperature at which the transition from the junction kinetics to the boundary kinetics occurs; this temperature is determined by the crystallographic parameters of the sample.     

To the Question of Forming Geometrically Necessary Disclinations in Triple Junctions of Grain Boundaries in Metals

The Bollman and King models are tested by means of molecular dynamics simulation for the formation of geometrically necessary disclinations in triple junctions of grain boundaries in metals. It is shown that the stresses arising in a triple junction due to the non-multiple lengths of low-angle tilt boundaries to the distance between grain boundary dislocations is not compensated for mainly by the formation of an additional disclination in the junction (the King model) but by the bending of one or several grain boundaries, accompanied by the displacement of grain boundary dislocations. A triple junction of the Bollman U-type (containing a geometrically necessary disclination) is not formed at the conjugation of tilt boundaries with common misorientation along the junction or at the conjugation of mixed-type boundaries.     

Grain growth controlled by triple junctions: Effect of number of topological elements

In addition to driving forces due to curvature of grain boundaries there are driving forces acting on triple junctions which also contribute to grain growth. Equations are derived for the rate of change, due to the triple junction forces, of the average area or average volume of 2D and 3D grains, respectively, with a fixed number of topological elements (edges in 2D and faces in 3D). The equations derived are compared with the von Neumann-Mullins equation for 2D curvature driven grain growth and to the extension of that equation to 3D grain growth. In triple junction controlled grain growth, the effect ofn orF is qualitatively the same as in curvature driven growth, with a threshold atn or –F between shrinkage and growth. However, the rates are in general not linear onn orF, and there is a size effect which has a repercursion on the overall growth kinetics.     

The formation of α at triple junctions of parent β phase in titanium alloys

We have examined the formation of α phase at grain boundary triple junctions of parent β in a metastable β titanium alloy with orientation imaging microscopy based on electron backscattered diffraction (EBSD). As in the case of α formed at grain boundaries of parent β grains, α at a triple junction also forms with the Burgers orientation relationship with one of the three neighbouring β grains. The experimental results are analyzed in terms of the deviation of the 36 possible α variants that can form at a triple junction from the Burgers orientation relationship with neighbouring grains.     

On the Origin and Energy of Triple Junction Defects Due to the Finite Length of Grain Boundaries

King [1] established that due to the discrete nature of their dislocation structure, finite length grain boundaries (GBs) in polycrystalline materials possess discrete values of misorientation angle. For a GB with a length that is not a multiple of the GB period, this leads to the formation of specific disclinations at their junctions with neighboring GBs, which compensate the difference between the misorientations of finite and infinite boundaries. In the present paper the origin of these compensating disclinations within GB triple junctions is elucidated and their strength is calculated using the disclination-structural unit model. It is shown that for a GB with length of about 10 nm the junction disclinations can have a strength value not more than 1°, in contrast to King's calculations that indicate much larger values. Elastic energies of triple junctions due to compensating disclinations are calculated for both equilibrium and non-equilibrium structures of a finite length GB, which differ by the position of the grain boundary dislocation network with respect to the junctions. The calculations show that triple junction energies are comparable to dislocation energies, and that compensating disclinations can play a significant role in the properties of nanocrystalline metals with grain sizes less than about 10 nm.     

Grain Boundary Dynamics: A Novel Tool for Microstructure Control

The reaction of grain boundaries to a wide spectrum of forces is reviewed. Curvature, volume energy and mechanical forces are considered. The boundary mobility is strongly dependent on misorientation, which is attributed to both grain boundary structure and segregation. In magnetically anisotropic materials grain boundaries can be moved by magnetic forces. For the first time a directionality of boundary mobility is reported. Flat boundaries can also be moved by mechanical forces, which sheds new light on microstructure evolution during elevated temperature deformation. Curvature driven and mechanically moved boundaries can behave differently. A sharp transition between the small and large angle boundary regime is observed. It is shown that grain boundary triple junctions have a finite mobility and thus, may have a serious impact on grain growth in fine grained materials. The various dependencies can be utilized to influence grain boundary motion and thus, microstructure evolution during recrystallization and grain growth.     

Effect of finite boundary junction mobility on the growth rate of grains in 3D polycrystals

With decreasing grain size, grain boundary junctions become increasingly important for microstructure evolution. We show that the effect of a limited mobility of triple junctions on the growth rate of polycrystals can be implemented in theories of three-dimensional (3D) grain growth. Respective analytical relations are derived on the basis of the average n-hedra approach introduced by Glicksman to describe the volume rate of change of 3D grains in a polycrystalline aggregate under the impact of a limited triple junction mobility. The theoretical predictions were compared to network-model computer simulations, and good agreement was obtained.     

Grain boundary,triple junction and quadruple point mobility controlled normal grain growth

Reduction in stored free energy provides the thermodynamic driving force for grain and bubble growth in polycrystals and foams. Evolution of polycrystalline networks exhibit the additional complication that grain growth may be controlled by several kinetic mechanisms through which the decrease in network energy occurs. Polyhedral boundaries, triple junctions (TJs), and quadruple points (QPs) are the geometrically distinct elements of three dimensional networks that follow Plateau’s rules, provided that grain growth is limited by diffusion through, and motion of, cell boundaries. Shvindlerman and co-workers have long recognized the kinetic influences on polycrystalline grain growth of network TJs and QPs. Moreover, the emergence of interesting polycrystalline nanomaterials underscored that TJs can indeed influence grain growth kinetics. Currently there exist few detailed studies concerned either with network distributions of grain size, number of faces per grain, or with ‘grain trajectories’, when grain growth is limited by the motion of its TJs or QPs. By contrast there exist abundant studies of classical grain growth limited by boundary mobility. This study is focused on a topological/geometrical representation of polycrystals to obtain statistical predictions of the grain size and face number distributions, as well as growth ‘trajectories’ during steady-state grain growth. Three limits to grain growth are considered, with grain growth kinetics controlled by boundary, TJ, and QP mobilities.     

Effects of the triple junction types on the grain boundary carbide precipitation in a nickel-based superalloy,a statistical analysis

The morphology evolution of carbide precipitated on grain boundary nearby different triple junctions in grain boundary engineering (GBE) treated nickel-based Inconel Alloy 690 aged at 715°C for different time was investigated by scanning electron microscopy and electron backscatter diffraction. The results show that, the diversity of triple junction types was increased by GBE significantly. The size and morphology of grain boundary carbide were not only affected by the grain boundary character, but also the nearby grain boundary character at the triple junction. The higher Σ values of the nearby grain boundaries, the larger carbide precipitated on the other grain boundary. Based on the experimental results, the effects of grain boundary characters and triple junction types on the carbide precipitation behaviours are discussed.     

Study of the effects of grain size on the mechanical properties of nanocrystalline copper using molecular dynamics simulation with initial realistic samples

Abstract

Molecular dynamics simulations have been performed to study the mechanical properties of a columnar nanocrystalline copper with a mean grain size between 9.0 and 24 nm. A melting–cooling method has been used to generate the initial samples: this method produces realistic samples that contain defects inside the grains such as dislocations and vacancies. The results of uniaxial tensile tests applied to these samples reveal the presence of a critical mean grain size between 16 and 20 nm, for which there is an inversion of the conventional Hall–Petch relation. The principal mechanisms of deformation present in the samples correspond to a combination of dislocations and grain boundary sliding. In addition, this analysis shows the presence of sliding planes generated by the motion of perfect edge dislocations that are absorbed by grain boundaries. It is the initial defects present inside the grains that lead to this mechanism of deformation. An analysis of the atomic configurations further shows that nucleation and propagation of cracks are localised on the grain boundaries especially on the triple grains junctions.     

The stability of triple junctions during the grain boundary diffusion process

The grain boundary diffusion in a system with triple junctions is considered in such a geometry, in which the flows of diffusing atoms meet at the triple line. The solutions of the diffusion equation is given in the frameworks of Fisher's model and under the assumption of quasi-stationary distribution of the diffusing atoms along the grain boundaries. The change of the mechanical equilibrium at the triple junction due to the increase of the concentration of solute atoms is considered. It is shown that under some circumstances the triple junction looses its stability with respect to migration in the direction to the diffusion source. The stability diagrams in the segregation-diffusivity parameter space are plotted.     

Features of migration of triple junctions of different configuration

The stationary motion of individual triple junctions of different crystal geometry has been experimentally investigated. It is shown that triple junctions are characterized by intrinsic finite mobilities and drag parameters. The difference in the temperature dependences of the drag parameters of triple junctions may lead to the formation of an inhomogeneous polycrystalline microstructure during isothermal annealings.     

Generation of Electrical Currents and Magnetic Fields by Grain Boundary Motion

The effect of an induced magnetic moment due to grain boundary motion in a magnetic field was studied theoretically in a microscopic and a mesoscopic approximation. It was found that the induced moment generates a drag force on the boundary, which depends on the orientation of the magnetic field with regard to the crystal axis, as observed experimentally. However, the magnitude of the theoretically predicted dependency is much smaller than experimentally observed and even opposite with regard to the orientation dependence. Therefore, the electromagnetic drag can be neglected in comparison with other driving forces for grain boundary motion, but the effect may play a role for fast moving dislocations in a magnetic field.     

The Shape of the Moving Grain Boundary in the Reversed-Capillary Technique Under Consideration of the Drag Effect

The shape of the curved part of the migrating grain boundary driven by capillary forces was studied for the reversed-capillary bicrystal technique. A comparison of experimentally observed and theoretically calculated shapes showed good agreement when the drag effect by mobile obstacles was taken into account. So far previous studies dealing with the reversed-capillary technique have not considered the drag effect. Consequently, they assume a scaling behavior of the shape of the moving grain boundary. In this study it is shown that this assumption generally is not possible for the reversed-capillary technique. Furthermore, it is shown that the geometry factor used for determination of the driving force is dependent on the displacement. Problems specific to the reversed-capillary technique due to the drag effect are discussed. The analysis of the boundary shape is presented as a tool to distinguish free and dragged motion.     

Interaction of Solute Impurity with Grain Boundary: The Impurity Drag Effect

An equation of grain boundary motion in a binary polycrystal is derived. The derivation is based on minimization of free energy of the total systems. The equation takes into account an impurity segregation at the grain boundary, grain boundary curvature and energy.As an example, we apply this equation to the analysis of the impurity drag effect problem. It is shown, that the sign of the impurity effect on grain boundary velocity (delay or acceleration) does not depend on kinetic coefficients. The sign of the effect is determined by a thermodynamic function which combines the grain boundary segregation coefficient, the derivative of grain boundary energy with respect to absorbed impurity concentration, and the derivative of bulk free energy with respect to bulk impurity concentration.     

Theory of Triple Junctions Mobility in Crystals with Impurities

We consider the steady state migration of the triple junction in the tricrystal with impurities which segregate strongly at the grain boundaries. If the mobility of impurities inside grain boundaries is much higher than the rate of impurity atoms jumps from the grain boundary into the bulk, the triple junction migration causes the divergence of the impurity content at the triple point. We show that this divergence can be relaxed either by the non-equilibrium segregation at the growing grain boundary or by the formation of the inclusion of the impurity-rich phase at the triple point. In the former case the dihedral angle at the triple point differs considerably from its equilibrium value and is strongly temperature-dependent. However, the triple junction cannot be described as an individual object with its own mobility. In the latter case of the cavity formation at the triple point the triple junction can be characterized by its own mobility. It is shown that the dependence of the triple junction migration rate on the driving force is approximately linear at the low migration rates and highly nonlinear at high migration rates. Moreover, there is the maximal allowable steady-state migration rate of the system triple junction-inclusion. For the higher migration rates the jerky motion of the triple junction occurs. Both models are in a good agreement with the experimental data.