Design of TiO2@graphene nanosheets with rough surface and its reinforcement to polyarylene ether nitriles

The interfacial interaction is extremely important when dealing with filler‐reinforced polymer materials. Herein, in order to improve the interfacial interaction with the polyarylene ether nitriles (PEN) matrix, a three‐dimensional rough structure was designed. First, needle‐like TiO₂ nanocrystals were grown on each surface of the graphene. Morphology analysis proved that rough TiO₂ nanocrystals were coated on the graphene nanosheets. Then, TiO₂@graphene/PEN composites were fabricated to investigate the filler–matrix interaction. Thereafter, the different polymer chains could be interlocked by the TiO₂ “needles” when the rough TiO₂@graphene was embedded into the polymer resin. The surrounding PEN polymer chains (work as ropes) could tie to the “needles” (work as wood pile). That is to say, the effective polymer chain length was greatly lengthened, resulting in the improvement of interfacial interactions and mechanical properties. Most importantly, the morphology, mechanical and rheological tests of the composites also proved the improvement of interfacial interactions and mechanical properties. Copyright © 2015 John Wiley & Sons, Ltd.     

Cuttlebone as reinforcing filler for natural rubber

Cuttlebone was proved to be a biomass for new reinforcing filler for natural rubber (NR). The cuttlebone particles were obtained by crushing cuttlebone and followed by sieving. Density and crystal structure of the cuttlebone were 2.70 g/cm³ and an aragonite form of CaCO₃, respectively. The surface area and average diameter of the cuttlebone particles were measured and the reinforcement effect as filler for NR was investigated. The cuttlebone particles did not prevent a peroxide cross-linking reaction of NR, and mechanical properties of peroxide cross-linked NR filled with cuttlebone particles were found to be comparable with those of peroxide cross-linked NR filled with commercial CaCO₃ filler. Presence of chitin on the surface of the cuttlebone particles was speculated to result in a good interaction between cuttlebone particles and NR, which may be ascribed to the mechanical properties of cuttlebone filled NR samples.     

Effect of the Amount of Calcium Carbonate as Filler on the Rheological and Adhesion Properties of a Water-Based Polyurethane Dispersion

In this study, the properties of water-based adhesives based on a polyurethane ionomer (PUD) and a micronised CaCO₃ as filler was analysed. Different amounts of a micronised CaCO₃ (5-25 wt%) were added to water-based polyurethane (PUD) adhesive formulations in order to reduce its relatively high cost. The addition of a micronised calcium carbonate filler increased the viscosity, the storage and loss moduli of the PUD adhesives, and imparted pseudoplasticity and thixotropy, more noticeably for the adhesive with the highest calcium carbonate content. The creation of acid-base interactions seemed to be responsible for the improvement in the rheological properties of the PUD adhesives containing CaCO₃ as filler. On the other hand, the addition of CaCO₃ filler might deteriorate the adhesion properties to PUD adhesives.     

Reinforcement effect of MAA on nano‐CaCo3‐filled EPDM vulcanizates and possible mechanism

Methacrylic acid (MAA) was used as in situ surface modifier to improve the interface interaction between nano‐CaCO₃ particle and ethylene–propylene–diene monomer (EPDM) matrix, and hence the mechanical properties of nano‐CaCO₃‐filled EPDM vulcanizates. The results showed that the incorporation of MAA improved the filler–matrix interaction, which was proved by Fourier transformation infrared spectrometer (FTIR), Kraus equation, crosslink density determination, and scanning electron microscope (SEM). The formation of carboxylate and the participation of MAA in the crosslinking of EPDM indicated the strong filler–matrix interaction from the aspect of chemical reaction. The results of Kraus equation showed that the presence of MAA enhanced the reinforcement extent of nano‐CaCO₃ on EPDM vulcanizates. Crosslink density determination proved the formation of the ionic crosslinks in EPDM vulcanizates with the existence of MAA. The filler particles on tensile fracture were embedded in the matrix and could not be observed obviously, indicating that a strong interfacial interaction between the filler and the matrix had been achieved with the incorporation of MAA. Meanwhile, the presence of MAA remarkably increased the modulus and tensile strength of the vulcanizates, without negative effect on the high elongation at break. Furthermore, the ionic bond was thought to be formed only on filler surface because of the absolute deficiency of MAA, which resulted in the possible structure where filler particles were considered as crosslink points. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1226–1236, 2006     

Interaction of Silane Coupling Agents with CaCO3

A study of eight silane coupling agents showed very different effect of these compounds on the mechanical properties of PP/CaCO₃composites. The application of aminofunctional silane coupling agents resulted in the reactive coupling of the two inactive components leading to increased strength and decreased deformability. A detailed study of the interaction between CaCO₃and the various coupling agents was carried out in order to find an explanation for the strong coupling effect. The amount of coupling agent creating a monolayer coverage was determined by a dissolution method for each coupling agent. The obtained values changed between 0.3 and 1.0 wt% calculated for the CaCO₃. An attempt was made to determine the orientation of the adsorbed molecules to the filler surface. Most of the coupling agents are oriented perpendicularly to the surface with the exception of a methacryl functional silane compound. Possible interactions between hydrolyzed or condensed silane coupling agents and the filler were studied by Fourier transform infrared spectroscopy using transmitting (FTIR-TS) and diffuse reflectance (DRIFT) modes, as well as gel permeation chromatography (GPC). The results showed that bulky organofunctional groups form a caged, polycyclic, low-molecular-weight structure on the surface, while silanes with smaller groups tend to condense into open, ladder type, high-molecular-weight polysiloxane chains. Polymer/filler adhesion, however, depends primarily on the chemical character of the organofunctional group. Aminofunctional silane coupling agents adhere well to the filler surface and react also with the polymer. In the case of similar functionality the size of the organofunctional group determines the strength of the adhesion.     

iPP Based Nanocomposites Filled with Calcium Carbonate Nanoparticles: Structure/Properties Relationships

Isotactic polypropylene (iPP) based nanocomposites filled with calcium carbonate nanoparticles (CaCO₃) were prepared by melt mixing and structure-properties relationships of the nanomaterials were studied. Elongated CaCO₃ nanopowders coated with two different coating agents, polypropylene-maleic anhydride graft copolymer (iPP-g-MA) and fatty acids (FA), were tested as nanoreinforced phases. The influence of surface treatment of the nanoparticles on the polymer/nanofillers interfacial adhesion and on the final materials properties was investigated. Morphological analysis showed that the selected coating agents induce different iPP/nanofiller adhesion degrees. Young's modulus increases as a function of the nanoparticles content and the coating agent nature. Finally, all the prepared nanocomposites showed a significant improvement of iPP barrier properties either to oxygen or to carbon dioxide.     

尼龙6/高岭土界面相互作用对其复合材料力学性能和流变行为的影响

<正> 无机填料填充复合材料的性能,除了依赖于聚合物基体和填料固有的内在性质外,很大程度上依赖于它们之间的界面性质。因此,研究聚合物/填料界面相互作用,对合理地设计具有优良性能的复合材料具有十分重要的意义。 目前,还很难对粉末填料与聚合物基体之间界面相互作用进行定量的研究,而且关于这方面的报道也较少。本文利用接触角法测定了高岭土填料和尼龙6基体的表面自由能、界面张力、粘附功等热力学参数,对高岭土与尼龙6之间界面相互作用与复合材料力学性能、流变行为的关系进行了分析和探讨。     

Thermal stability of CR/CSM rubber blends filled with nano- and micro-silica particles

The properties of filled polymers depend on the properties of the matrix and the filler, the concentration of the components and their interactions. In this research we investigated the rheological and mechanical properties and thermal stability of polychloroprene/chlorosulfonated polyethylene (CR/CSM) rubber blends filled with nano- and micro-silica particles. The density of the nano-silica filled CR/CSM rubber blends was lower than that of the micro-silica filled samples but the tensile strength and elongation at break were much higher. The nano-silica filled CR/CSM rubber blend has higher V _r0/V _rf values than micro-silica composites and show better polymer–filler interaction according to Kraus equation. The nano-silica filled CR/CSM rubber blends were transparent at all filler concentration, and have higher glass transition values than micro-silica filled compounds. The higher values of the glass transition temperatures for the nano- than the micro-filled cross-linked systems are indicated by DMA analysis. The nano-filled cross-linked systems have a larger number of SiO–C links than micro-filled cross-linked systems and hence increased stability.     

Structure and properties of star‐shaped solution‐polymerized styrene‐butadiene rubber and its co‐coagulated rubber filled with silica/carbon black‐I: morphological structure and mechanical properties

The morphological structure and mechanical properties of the star‐shaped solution‐polymerized styrene‐butadiene rubber (SSBR) and organically modified nanosilica powder/star‐shaped SSBR co‐coagulated rubber (N‐SSBR) both filled with silica/carbon black (CB) were studied. The results showed that, compared with SSBR, silica powder could be mixed into N‐SSBR much more rapidly, and N‐SSBR/SiO₂ nanocomposite had better filler‐dispersion and processability. N‐SSBR/SiO₂/CB vulcanizates displayed higher glass‐transition temperature and lower peak value of internal friction loss than SSBR/SiO₂/CB vulcanizates. In the N‐SSBR/SiO₂/CB vulcanizates, filler was dispersed in nano‐scale resulting in good mechanical properties. Composites filled with silica/CB doped filler exhibited more excellent mechanical properties than those filled with a single filler because of the better filler‐dispersion and stronger interfacial interaction with macromolecular chains. N‐SSBR/SiO₂/CB vulcanizates exhibited preferable performance in abrasion resistance and higher bound rubber content as the blending ratio of silica to CB was 20:30. Copyright © 2008 John Wiley & Sons, Ltd.     

The nanomechanical behavior of a graphite nanoplatelet/polycarbonate nanocomposite

Quasi-static nanoindentation has been used to characterize the mechanical properties of polycarbonate reinforced with graphite nanoplatelets (GNPs). Poor dispersion or low quality interfacial interactions of GNPs in a polymer matrix can significantly decrease the relative improvement in the material's mechanical strength and stiffness. In this study, the surfaces of GNPs were modified to achieve better dispersion and interfacial interaction between fillers and matrix. The GNP/PC nanocomposite has a heterogeneous microstructure, and the original mechanical properties between filler and matrix have large differences. Using a spatially sensitive probe method leads to measured values of modulus and hardness that correlate with the indentation sampled volume. A grid indentation procedure was performed with variable sampling volumes to provide a statistical measurement of modulus and hardness for the nanocomposite materials. The surface treatment leads to a significant increase in both stiffness and hardness for GNP reinforced composites.     

Photocrosslinking of EVA/inorganic filler blends and characteristics of related properties

The blends of EVA filled with talc, calcium carbonate, and glass ball (GB) have been photocrosslinked by UV irradiation in the presence of benzophenone (BP) as a photoinitiator and triallyl isocyanurate (TAIC) as a crosslinker. The various factors affecting the crosslinking process and the related properties have been studied by gel determination, heat extension test, mechanical and thermal aging test, UV spectroscopy, and scanning electron microscopy. The results show that the EVA/talc, EVA/CaCO₃, and EVA/GB samples of 1 mm thickness filled with 25 phr inorganic filler can be photocrosslinked to gel content of above 70 wt% by 5 sec UV‐irradiation under optimum conditions, which is sufficient for some applications of EVA blend materials. The crosslinking rate and final gel content level are in the order of EVA/GB > EVA/talc > EVA/CaCO₃. The data from mechanical and thermal aging tests give evidence that the photocrosslinked EVA/talc, EVA/CaCO₃, and EVA/GB samples are of much better tensile strength and thermal aging properties than those of the unphotocrosslinked ones. Copyright © 2009 John Wiley & Sons, Ltd.     

Quantitative determination of interfacial adhesion in composites with strong bonding

An approach was proposed for the quantitative determination of adhesion strength in composites, in which adhesion is created by other mechanisms than secondary interactions. The approach is based upon a model, which gives debonding stress as a function of interfacial adhesion. Debonding stress was determined by acoustic emission experiments. The mechanism of deformation was checked by SEM experiments and the approach was verified on composites with known interfacial adhesion. The results showed that the use of functionalized polymer in PP/CaCO₃ composites resulted in adhesion strength one order of magnitude larger than without the coupling agent. The application of various surface modification techniques in PP/glass bead composites yielded different adhesion values covering a range of about one order of magnitude. The quantitative determination of interfacial adhesion makes possible the design and optimization of most surface modification techniques in particulate filled and short fiber reinforced composites.     

PERFORMANCE IMPROVEMENT OF POLYMERS BY THE ADDITION OF GRAFTED NANO-INORGANIC PARTICLES

An irradiation grafting method was applied for the modification of nanoparticles so that the latter can be added topolymeric materials for improving their mechanical performance using existing compounding techniques. The followingitems are discussed in this paper: (a) chemical interaction between the grafting monomers and the nanoparticles duringirradiation, (b) properties including modulus, yield strength, impact strength and fracture toughness of the resultantcomposites, and (c) possible morphological changes induced by the addition of nanoparticles. Though irradiation graftingpolymerization, nanoparticle agglomerates turn into a nano-composite microstructure (comprised of the nanoparticles and thegrafted, homopolymerized secondary polymer), which in turn builds up a strong interfacial interaction with the surrounding,primary polymeric matrix during the subsequent mixing procedure. Due to the fact that different grafting polymers broughtabout different nanoparticle/matrix interfacial features, microstructures and properties of the ultimate composites could thusbe tailored. It was found that the reinforcing and toughening effects of the nanoparticles on the polymer matrix can be fullybrought into play at a rather low filler loading in comparison to conventional particulate filled composites.     

Model filled rubber. II. Particle composition dependence of suspension rheology

Monodisperse size colloidal particles varying in chemical composition were synthesized by emulsifier‐free emulsion polymerization. Using a stress‐controlled rheometer, the rheological behavior of colloidal suspensions in a low molecular weight liquid polysulfide was investigated. All suspensions exhibited shear thinning behavior. The shear viscosity, dynamic moduli, and yield stress increased as interactions between particles and matrix increased. The rheological properties associated with network buildup in the suspensions were sensitively monitored by a kinetic recovery experiment. We propose that interfacial interactions by polar and hydrogen bonding between particles and matrix strongly promote affinity of matrix polymer to the filler particles, resulting in adsorption or entanglement of polymer chains on the filler surface. A network structure was formed consisting of particles with an immobilized polymer layer on the particle surface with each particle floc acting as a temporary physical crosslinking site. As the interfacial interaction increases, the adsorbed layer thickness on the filler particles, hence, the effective particle volume fraction, increases. As a result, the rheological properties were enhanced in the order PS < PMMA < PSVP. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 815–824, 1999     

Novel synthesis of nano‐calcium carbonate (CaCO3)/polystyrene (PS) core–shell nanoparticles by atomized microemulsion technique and its effect on properties of polypropylene (PP) composites

Calcium carbonate (CaCO₃)/polystyrene (PS) nanoparticles (<100 nm) with core–shell structure were synthesized by atomized microemulsion technique. The polymer chains were anchored onto the surface of nano‐CaCO₃ through triethoxyvinyl silane (TEVS) as a coupling agent. Ammonium persulfate (APS), sodium dodecyl sulfate (SDS) and n‐pentanol were used as initiator, surfactant, and cosurfactant, respectively. Polymerization mechanism of core–shell latex particles was discussed. Encapsulation of nano‐CaCO₃ by PS was confirmed by using transmission electron microscope (TEM). Grafting percentage of core–shell particles was investigated by Thermogravimetric Analyzer (TGA). Nano‐CaCO₃/PS core–shell particles were characterized by Fourier transform infrared (FTIR) spectrophotometer and differential scanning calorimeter (DSC). The results of FTIR revealed existence of a strong interaction at the interface of nano‐CaCO₃ particle and PS, which implies that the polymer chains were successfully grafted onto the surface of nano‐CaCO₃ particle through the link of the coupling agent. In addition, TGA and DSC results indicated an enhancement of thermal stability of core–shell materials compared with the pure nano‐PS. Nano‐CaCO₃/PS particles were blended with polypropylene (PP) matrix on Brabender Plastograph by melt process with different wt% of loading (i.e. 0.1–1 wt%). The interfacial adhesion between nano‐CaCO₃ particles and PP matrix was significantly improved when the nano‐CaCO3 particles were grafted with PS, which led to increased thermal, rheological, and mechanical properties of (nano‐CaCO₃/PS)/PP composites. Scanning electron microscope (SEM) and atomic force microscope (AFM) images showed a perfect dispersion of the nano‐CaCO₃ particles in PP matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Mechanical, electrical and spectroscopic investigations of carbon nanotube-reinforced elastomers

This paper reports investigations carried out on elastomeric matrices filled with multiwall carbon nanotubes. A comparison with carbon black-filled polymers is also made. The state of dispersion of the fillers in the polymer matrix is evaluated through transmission electron and atomic force microscopies. Stress–strain measurements of the composites demonstrate that carbon nanotubes bring significant improvements in the mechanical properties with regard to the pure polymer. Infrared and Raman spectroscopies are shown to bring molecular insights into the structure/property correlations. Electrical properties of the filled materials are also analyzed in order to determine the so-called percolation threshold and the insulator–conductor transition corresponding to the formation of an interconnected filler network throughout the matrix.     

Specificity of the application of disperse and fibrous fillers in heterophase polymer materials

The mechanism of the reinforcing effect of fillers in polymer composition is studied and the relation between the properties and structure of materials is established. It is shown that, upon the addition of even a small amount of filler, properties of polymers change markedly due to intermolecular interactions. Variations in the composition of filled polymers and conditions of their preparation make it possibly to regulate properties of polymers within noticeably wide ranges. Specific features of polymer compositions filled with polymer fibers, the effect of fiber length, and the degree of orientation on the strength of composition are considered. For crosslinked epoxy urethane polymers, the effect of glass and polycaproamide (capron) fibers on the mechanical properties of polymer clutches in glassy and rubbery states is studied. The possibility to realize the shape memory effect for shrinkable filled polymer clutches is demonstrated.     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

Characterization of acid-base properties of polymers and other materials: relevance to adhesion science and technology

This paper reviews the background to the theory of Lewis acid-base (AB) interactions in adhesion, adsorption, wetting and mixing of polymers and other materials (pigments, fillers, fibres, etc.). These specific materials interactions require the revision of old concepts («polar» interactions) and the development of new analytical techniques and methodologies. Four of the most currently used techniques to characterize AB interactions are described: contact angle measurements, inverse gas chromatography. X-ray photoelectron spectroscopy, and atomic force microscopy.