Role of tetrapropylammonium cations in gel-phase silicalite synthesis

Silicalite synthesis from tetrapropylammonium (TPA⁺) sodium silicate gels was studied by X-ray diffraction, elemental analysis, ion exchange, ²⁹Si magic angle spinning nuclear magnetic resonance spectroscopy, and scanning electron microscopy. Based on this information we confirm a hydrogel—solid transformation mechanism for silicalite crystallization. The initial synthesis gel is a highly articulated silicate network containing pockets of water with solvated Na⁺ and TPA⁺ cations. As the silica condenses and becomes more hydrophobic, water and solvated cations are expelled. The condensed silicate gel then encapsulates the hydrophobic TPA⁺ cations in cages resembling the channel intersections of silicalite before X-ray crystalline silicalite is observed. Crystallization occurs within the gel via rearrangement of the TPA⁺-occluded silicate cages by the breaking and reformation of siloxane bonds into the more stable silicalite structure. Rates of nucleation and crystallization both increase with increasing TPA⁺ gel content. The amount of silicalite which forms is limited by the amount of TPA⁺, which must be present in the ratio of one TPA⁺ per channel intersection.     

异丁烯在不同硅铝比的NanZSM-5型分子筛中的吸附：分子模拟研究

Frameworks of NanZSM-5 type zeolites with various Si/A1 ratios have been constructed and optimized with molecular dynamic quench simulation. The results show that the structure parameters of NanZSM-5 type zeolite, including the bond length and atomic charges, are consistent with those predicted by ab initio cluster calculations. It was also observed that atomic charges of Si atoms were shifted to higher field in NanZSM-5 type zeolite with lower Si/Al ratio. Then, the adsorption of isobutene on NanZSM-5 with various Si/Al ratios has been investigated using grand canonical ensemble Monte Carlo simulation and Cvff-300-1.01 forcefield. The simulated adsorption amount was in good agreement with the experimental data. Based on these facts, the effects of Si/Al ratio on the adsorption amount and adsorption isotherms of isobutene on NanZSM-5 were predicted. The results indicated that Si/Al ratio was important for the adsorption of isobutene and the adsorption amount was decreased as the Si/Al ratio was increased, which can be explained that the atomic charge of Na^＋ cation would influence greatly the π electrons of the isobutene double bond due to the Coulomb force. In addition, the adsorption sites of isobutene and interaction energy of isobutene with NanZSM-5 were also discussed.     

Phosphatation of Zeolite H‐ZSM‐5: A Combined Microscopy and Spectroscopy Study

A variety of phosphated zeolite H‐ZSM‐5 samples are investigated by using a combination of Fourier transfer infrared (FTIR) spectroscopy, single pulse ²⁷Al, ²⁹Si, ³¹P, ¹H‐³¹P cross polarization (CP), ²⁷Al‐³¹P CP, and ²⁷Al 3Q magic angle spinning nuclear magnetic resonance (MAS NMR) spectroscopy, scanning transmission X‐ray microscopy (STXM) and N₂ physisorption. This approach leads to insights into the physicochemical processes that take place during phosphatation. Direct phosphatation of H‐ZSM‐5 promotes zeolite aggregation, as phosphorus does not penetrate deep into the zeolite material and is mostly found on and close to the outer surface of the zeolite, acting as a glue. Phosphatation of pre‐steamed H‐ZSM‐5 gives rise to the formation of a crystalline tridymite AlPO₄ phase, which is found in the mesopores of dealuminated H‐ZSM‐5. Framework aluminum species interacting with phosphorus are not affected by hydrothermal treatment. Dealuminated H‐ZSM‐5, containing AlPO₄, retains relatively more framework Al atoms and acid sites during hydrothermal treatment than directly phosphated H‐ZSM‐5.     

Hexane Cracking over Steamed Phosphated Zeolite H‐ZSM‐5: Promotional Effect on Catalyst Performance and Stability

The nature behind the promotional effect of phosphorus on the catalytic performance and hydrothermal stability of zeolite H‐ZSM‐5 has been studied using a combination of ²⁷Al and ³¹P MAS NMR spectroscopy, soft X‐ray absorption tomography and n‐hexane catalytic cracking, complemented with NH₃ temperature‐programmed desorption and N₂ physisorption. Phosphated H‐ZSM‐5 retains more acid sites and catalytic cracking activity after steam treatment than its non‐phosphated counterpart, while the selectivity towards propylene is improved. It was established that the stabilization effect is twofold. First, the local framework silico‐aluminophosphate (SAPO) interfaces, which form after phosphatation, are not affected by steam and hold aluminum atoms fixed in the zeolite lattice, preserving the pore structure of zeolite H‐ZSM‐5. Second, the four‐coordinate framework aluminum can be forced into a reversible sixfold coordination by phosphate. These species remain stationary in the framework under hydrothermal conditions as well. Removal of physically coordinated phosphate after steam‐treatment leads to an increase in the number of strong acid sites and increased catalytic activity. We propose that the improved selectivity towards propylene during catalytic cracking can be attributed to local SAPO interfaces located at channel intersections, where they act as impediments in the formation of bulky carbenium ions and therefore suppress the bimolecular cracking mechanism.     

Theoretical study of the adsorption of ethylene on alkali‐exchanged zeolites

The structures of alkali‐exchanged faujasite (X–FAU, X = Li⁺ or Na⁺ ion) and ZSM‐5 (Li–ZSM‐5) zeolites and their interactions with ethylene have been investigated by means of quantum cluster and embedded cluster approaches at the B3LYP/6‐31G(d, p) level of theory. Inclusion of the Madelung potential from the zeolite framework has a significant effect on the structure and interaction energies of the adsorption complexes and leads to differentiation of different types of zeolites (ZSM‐5 and FAU) that cannot be drawn from a typical quantum cluster model, H₃SiO(X)Al(OH)₂OSiH₃. The Li–ZSM‐5 zeolite is predicted to have a higher Lewis acidity and thus higher ethylene adsorption energy than the Li–FAU zeolites (16.4 vs. 14.4 kcal/mol), in good agreement with the known acidity trend of these two zeolites. On the other hand, the cluster models give virtually the same adsorption energies for both zeolite complexes (8.9 vs. 9.1 kcal/mol). For the larger cation‐exchanged Na–FAU complex, the adsorption energy (11.6 kcal/mol) is predicted to be lower than that of Li–FAU zeolites, which compares well with the experimental estimate of about 9.6 kcal/mol for ethylene adsorption on a less acidic Na–X zeolite. © 2003 Wiley Periodicals, Inc. Int J Quantum Chem 94: 333–340, 2003     

Desilication mechanism revisited: highly mesoporous all-silica zeolites enabled through pore-directing agents

The role of pore‐directing agents (PDAs) in the introduction of hierarchical porosity in silicalite‐1 in alkaline medium was investigated. By incorporation of various PDAs in aqueous NaOH, homogenously distributed mesopores were introduced in 2.5 μm silicalite‐1 crystals. It was proven for the first time that framework aluminum is not a prerequisite for the introduction of intracrystalline mesoporosity by desilication. The pore‐directing role is not directly exerted by framework trivalent cations metals, but by species on the external surface of the zeolite. The inclusion of metal complexes (Al(OH)₄^?, Ga(OH)₄^?) and tetraalkyl ammonium cations (tetramethyl ammonium (TMA⁺), tetrapropyl ammonium (TPA⁺)) in the alkaline solution led to distinct mesopore surface areas (up to 286 m² g^?1) and pore sizes centered in the range of 5–20 nm. In the case alkaline treatment was performed in the presence of Al(OH)₄^?, all aluminum partially integrated in the zeolite giving rise to both Lewis and Brønsted acidity. Apart from the concentration and location, the affinity of the PDA to the zeolite surface plays a crucial role in the pore formation process. If the PDA is attracted too strongly (e.g., TMA⁺), the dissolution is reduced dramatically. When the pore‐directing agent is not attracted to the zeolite’s external surface, excessive dissolution occurs (standard alkaline treatment). TPA⁺ proved to be the most effective PDA as its presence led to high mesopore surface areas (>200 m² g^?1) over a broad range of PDA concentrations (0.003–0.1 M ). Importantly, our results enable to extend the suitability of desilication for controlled mesopore formation to all‐silica zeolites.     

Direct Detection of Supramolecular Reaction Centers in the Methanol‐to‐Olefins Conversion over Zeolite H‐ZSM‐5 by 13C–27Al Solid‐State NMR Spectroscopy

Hydrocarbon‐pool chemistry is important in methanol to olefins (MTO) conversion on acidic zeolite catalysts. The hydrocarbon‐pool (HP) species, such as methylbenzenes and cyclic carbocations, confined in zeolite channels during the reaction are essential in determining the reaction pathway. Herein, we experimentally demonstrate the formation of supramolecular reaction centers composed of organic hydrocarbon species and the inorganic zeolite framework in H‐ZSM‐5 zeolite by advanced ¹³C–²⁷Al double‐resonance solid‐state NMR spectroscopy. Methylbenzenes and cyclic carbocations located near Brønsted acid/base sites form the supramolecular reaction centers in the zeolite channel. The internuclear spatial interaction/proximity between the ¹³C nuclei (associated with HP species) and the ²⁷Al nuclei (associated with Brønsted acid/base sites) determines the reactivity of the HP species. The closer the HP species are to the zeolite framework Al, the higher their reactivity in the MTO reaction.     

Combination of the Metropolis Monte Carlo and Lattice Statics method for geometry optimization of H‐(Al)‐ZSM‐5

In this article, the combination of the Metropolis Monte Carlo and Lattice Statics (MMC‐LS) method is applied to perform the geometry optimization of crystalline aluminosilicate zeolite system in the presence of cationic species (H⁺), i.e., H‐(Al)‐ZSM‐5. It has been proved that the MMC‐LS method is very useful to allow H⁺ ions in (Al)‐ZSM‐5 extra‐framework to approach the global minimum energy sites. The crucial advantage of the combination MMC‐LS method is that, in stead of simulating over thousands random configurations via the only LS method, the only one configuration is needed for the MMC‐LS simulation to achieve the lowest energy configuration. Therefore, the calculation time can be substantially reduced via the performance of the MMC‐LS method with respect to the only LS method. The calculated results obtained from the MMC‐LS and the only LS methods have been comparatively represented in terms of the thermodynamic and structural properties. © 2010 Wiley Periodicals, Inc. J Comput Chem 2010     

Synthesis of Zeolite ZSM-2 Using Zeolite NaX as Seeds

Introduction Oxygen and nitrogen have been produced tradition-ally by cryogenic distillation of air. Methods for the non-cryogenic separation based on selective adsorption have been developed and commercialized since the 1970s and have led to a cost-effective process for this important separation.1 Low-silica zeolites are important materials for producing oxygen by selective adsorption of nitrogen. In 19891990, a new generation of lith-ium-based adsorbents was developed.2,3 Highly lithium exc…     

Direct Imaging of Atomically Dispersed Molybdenum that Enables Location of Aluminum in the Framework of Zeolite ZSM‐5

Integrated differential phase‐contrast scanning transmission electron microscopy (iDPC‐STEM) is capable of directly probing guest molecules in zeolites, owing to its sufficient and interpretable image contrast for both heavy and light elements under low‐dose conditions. This unique ability is demonstrated by imaging volatile organic compounds adsorbed in zeolite Silicalite‐1; iDPC‐STEM was then used to investigate molybdenum supported on various zeolites including Silicalite‐1, ZSM‐5, and mordenite. Isolated single‐Mo clusters were observed in the micropores of ZSM‐5, demonstrating the crucial role of framework Al in driving Mo atomically dispersed into the micropores. Importantly, the specific one‐to‐one Mo‐Al interaction makes it possible to locate Al atoms, that is, catalytic active sites, in the ZSM‐5 framework from the images, according to the positions of Mo atoms in the micropores.     

(K4Li4)Al8Ge8O32·8H2O: an Li+‐exchanged potassium aluminogermanate with the zeolite gismondine (GIS) topology

The title compound, lithium potassium dialuminium di­ger­man­ium octaoxide dihydrate, (K,Li)‐(Al,Ge)‐GIS (GIS is gismondine), is the result of a 50% Li⁺ exchange into the K‐(Al,Ge)‐GIS structure. The (K,Li)‐(Al,Ge)‐GIS structure was determined from a 4 × 4 × 2 µm octahedral single crystal at the ESRF synchrotron X‐ray source. The ion exchange results in a symmetry transformation from I2/a for K‐(Al,Ge)‐GIS to C2/c for (K,Li)‐(Al,Ge)‐GIS. The structural change is due to disordering of K⁺ ions with Li⁺ ions along the [001] channel and ordering of water molecules in the [101] channels. The distance between sites partially occupied by K⁺ ions increases from 2.19 (3) Å in K‐(Al,Ge)‐GIS to 2.94 (3) Å in (K,Li)‐(Al,Ge)‐GIS. The Li⁺ ions occupy positions along the twofold axis at the intersection of the eight‐membered‐ring channels in a twofold coordination with water mol­ecules. For the four closest framework O²⁻ anions, the Li⃛O distances are 3.87 (4) Å.     

Organic‐Free Synthesis of a Highly Siliceous Faujasite Zeolite with Spatially Biased Q4(nAl) Si Speciation

We report the most siliceous FAU‐type zeolite, HOU‐3, prepared via a one‐step organic‐free synthesis route. Computational studies indicate that it is thermodynamically feasible to synthesize FAU with SAR=2–7, though kinetic factors seemingly impose a more restricted upper limit for HOU‐3 (SAR≈3). Our findings suggest that a slow rate of crystallization and/or low concentration of Na⁺ ions in HOU‐3 growth mixtures facilitate Si incorporation into the framework. Interestingly, Q⁴(nAl) Si speciation measured by solid‐state NMR can only be modeled with a few combinations of Al positioning at tetrahedral sites in the crystal unit cell, indicating the distribution of Si(‐O‐Si)_4−n(‐O‐Al)_n species is spatially biased as opposed to being random. Achieving higher SAR is desirable for improved zeolite (hydro)thermal stability and enhanced catalytic performance, which we demonstrate in benchmark tests that show HOU‐3 is superior to commercial zeolite Y.     

Zeolite synthesis from tetraalkylammonium silicate gels

Siliceous zeolite synthesis gels containing tetraalkylammonium (TAA⁺) and sodium cations were studied using X-ray diffraction, elemental analysis, ion exchange, ²⁹Si magic-angle spinning nuclear magnetic resonance spectroscopy, and scanning electron microscopy. The TAA⁺ cations are encapsulated in silicate cages, and silicalite is formed via the rearrangement of these cages by the breaking and reformation of siloxane bonds. Tetrabutylammonium (TBA⁺) cations promote silicalite growth, but not as effectively as tetrapropylammonium (TPA⁺) because the larger TBA⁺ cations do not conform as well to the silicalite lattice, thus forming an intergrowth of the silicalite-1 and silicalite-2 structures. The time to nucleate silicalite is not affected by the TBA⁺ content of the gel, but the rate of silicalite crystal growth increases with increasing TBA⁺ in the gel. The TBA⁺ occupies all the channel intersections of the silicalite formed. Tetraethylammonium (TEA⁺) cations are encapsulated in silicate cages, but not to the same extent as TPA⁺ and TBA⁺, because TEA⁺ is not as hydrophobic. No silicalite forms in the TEA⁺ silicate gel. The addition of tripropylamine (TriPA) to a TPA⁺ silicate gel has no effect on the kinetics of silicalite formation. TriPA does not incorporate into the gel because it is neutral and, therefore, does not experience a coulombic attraction to the negatively charged surface of the gel.     

Mesopores in USY Zeolites II

Microporous zeolites Na‐Y and K‐Y were converted into the NaNH₄‐Y and KNH₄‐Y modifications by ion exchange being active in dealumination. Removal of framework aluminium and silicon is accompanied by formation of secondary mesopores. Internal mesopores are formed in the centre of zeolite crystals and external pores at their surface. Formation of mesopores changes the sorption behaviour.Residual alkali metal cations as Na⁺ or K⁺ stabilise, however, the framework ≡Si‐O‐Al≡ bonds. Because of inhomogeneous distribution of sodium ions, in NaNH₄‐Y less internal but more external mesopores are formed. Potassium ions of KNH₄‐Y are more homogeneous distributed over the framework why a more balanced formation of secondary pores takes place.     

Reactivity of Extra‐framework Species of USY Zeolites in Alkaline Medium

Zeolites of type USY (ultra‐stable Y) were obtained by steaming of NH₄NaY modification. Samples were modified by subsequent alkaline treatment in KOH solution. USY and USY‐KOH were characterised by chemical element analysis, XRD, IR, ²⁹Al and ²⁹Si MAS NMR spectroscopic measurements. Correct silicon to aluminium ratios (Si/Al) were determined by XRD and IR (double ring vibration w_DR) data whereas values calculated according to data of ²⁹Si MAS NMR and IR spectroscopy (asymmetrical TOT valence vibration w_TOT) appeared to be too high., In the latter case, the signals of the zeolite framework were strongly superimposed by that of extra‐framework silica gel (EFSi) formed during steaming. It was found that alkaline leaching induces desilication of silicon‐rich area of the zeolite framework and partial dissolution of EFSi. Silicate ions of both react with likewise dissolved extra‐framework aluminium (EFAl) to form X‐ray amorphous aluminosilicate. Consequently, the superposition of the ²⁹Si MAS NMR signals of the zeolite framework by silica gel was reduced for Q⁴(0Al) but increased for Q⁴ (2Al) and Q⁴(3Al) structure units. A reinsertion of EFAl into the zeolite framework has not been observed.     

Critical Factors in the Seed‐Assisted Synthesis of Zeolite Beta and “Green Beta” from OSDA‐Free Na+–Aluminosilicate Gels

Organic structure‐directing agent (OSDA)‐free synthesis of zeolite beta is a subject of both scientific and industrial interest. Herein, we report a comprehensive investigation into the effects of various parameters on the seed‐assisted crystallization of zeolite beta in the absence of OSDA. The crystallization behavior of “OSDA‐free beta” is strongly governed by the chemical composition of the starting Na⁺‐aluminosilicate gel as well as by the Si/Al ratios of the calcined beta seed crystals, which are prepared using tetraethylammonium hydroxide (TEAOH). Furthermore, OSDA‐free beta seed crystals can be used to form zeolite beta, termed “green beta”. XRD, scanning electron microscopy, inductively coupled plasma atomic emission spectroscopy, and ²⁷Al magic angle spinning NMR analyses showed that the OSDA‐free beta and green beta were of high purity and crystallinity. The nitrogen adsorption–desorption of OSDA‐free beta and green beta revealed higher surface areas and larger volumes in the micropore region than those of the beta seeds synthesized with OSDA after calcination. These results provide a robust and reliable process for the environmentally friendly production of high‐quality zeolite beta in a completely OSDA‐free Na⁺‐aluminosilicate system.     

On the calculation of repulsive interatomic interaction potentials by the statistical theory. Pairs of positive alkali metal ions and noble gas atoms

Calculations from first principles of the repulsive potentials of interaction between Li⁺, Na⁺ and K⁺ ions and noble gas atoms (R = He, Ne, Ar, Kr) were carried out within the framework of statistical perturbation theory with the electron densities for both atoms and ions taken from Hartree-Fock calculations for the ground state. The data presented in a graphical form for the 0.5-4 au range for the Li⁺ + R pairs reveal a good agreement with toth the recent experimental results and quantum mechanical calculations. The agreement with the available experimental data for the K⁺ + R pairs is likewise good. The data for the Na⁺ + R, K⁺ + R pairs in the 1–5 au range are presented in the form of tables since no quantum mechanical calculations for them are available. A discussion is given of the approximations used and of their evaluation, as well as of work by other authors on the calculation of interaction potential within the statistical model. It is shown that the model used by Gordon and Kim is nearly identical to the one employed by the first author of this paper previously.     

Uniformly Oriented Zeolite ZSM‐5 Membranes with Tunable Wettability on a Porous Ceramic

Facile fabrication of well‐intergrown, oriented zeolite membranes with tunable chemical properties on commercially proven substrates is crucial to broadening their applications for separation and catalysis. Rationally determined electrostatic adsorption can enable the direct attachment of a b‐oriented silicalite‐1 monolayer on a commercial porous ceramic substrate. Homoepitaxially oriented, well‐intergrown zeolite ZSM‐5 membranes with a tunable composition of Si/Al=25–∞ were obtained by secondary growth of the monolayer. Intercrystallite defects can be eliminated by using Na⁺ as the mineralizer to promote lateral crystal growth and suppress surface nucleation in the direction of the straight channels, as evidenced by atomic force microscopy measurements. Water permeation testing shows tunable wettability from hydrophobic to highly hydrophilic, giving the potential for a wide range of applications.     

The Effect of Ge Incorporation on the Brønsted Acidity of ZSM‐5

The effect of the isomorphous substitution of some of the Si atoms in ZSM‐5 by Ge atoms on the Brønsted acid strength has been investigated by i) DFT calculations on cluster models of the formula ((HO)₃SiO)₃‐Al‐O(H)‐T‐(OSi(OH)₃)₃, with T=Si or Ge, and ((HO)₃SiO)₃‐Al‐O(H)‐Si‐(OGe(OH)₃)(OSi(OH)₃)₂, ii) a ³¹P NMR study of zeolite samples contacted with trimethyl phosphine oxide probe molecules and iii) a X‐ray photoelectron spectroscopy (XPS) study of ZSM‐5 and Ge‐ZSM‐5 samples. The calculations reveal that the effect of Ge incorporation on the framework acidity strongly depends on the degree of substitution and on the exact T‐atom positions that are occupied by Ge. High Ge concentrations allow for enhanced stabilisation of the deprotonated Ge‐ZSM‐5 through structural relaxation, resulting in a slightly higher acidity as compared to ZSM‐5. This structural relaxation is not achievable in Ge‐ZSM‐5 with a low Ge content, which therefore has a slightly lower acidity than ZSM‐5. The NMR study indicates no difference between the Brønsted acidity of ZSM‐5(47) and Ge(0.09)ZSM‐5(36). Instead, evidence for the presence of a substantial amount of Ge? OH groups in the Ge‐containing samples was obtained from the NMR results, which is consistent with earlier FTIR studies. The XPS results do not point to an effect of Ge on the framework acidity of ZSM‐5(47), instead, the results can be best interpreted by assuming the presence of additional Ge? OH and Si? OH groups near the surface of the Ge(0.08)ZSM‐5(47) sample.     

Thermogravimetric Evidence of Cobalt or Manganese Isomorphously Substituted into a Zeolite

Pure silica zeolite ZSM-5 has been synthesised in a slightly acidic aqueous fluoride medium which produces the protonated form of the zeolite ZSM-5 [1]. Tetrahalometallate [2] species of cobalt and manganese have been synthesised and increasing mole fractions incorporated into the zeolite synthesis gel. The products have been analysed and characterised using simultaneous thermogravimetric-derivative thermogravimetric analysis (TG-DTG). The thermal decomposition, under nitrogen of the associated tetraethylammonium (TEA⁺) and tetrapropylammonium (TPA⁺) cations occluded within the zeolite channels is indicative and characteristic of the incorporation of the heteroatoms into the zeolitic framework. Analysis by X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray fluorescence (XRF), and Fourier transform infrared spectroscopy (FTIR) has confirmed the reliability of thermogravimetric (TG) and derived thermogravimetric analysis (DTG) as a diagnostic tool. This revised version was published online in July 2006 with corrections to the Cover Date.