Effect of Heat Treatment on the Mechanical and Tribological Properties of Polyphenylene Sulfide Fiber Materials

Polyphenylene sulfide (PPS) fiber materials, whose raw fibers had been heat treated previously for 1 to 5 days, were prepared by a hot-pressing method. The tribological properties of PPS resin and fiber materials against an AISI 1045 steel ring were evaluated using a block-on-ring wear tester. The results showed that the sample whose raw fibers had been heated at 240°C for 1 day (S1) exhibited the highest impact strength as well as the lowest friction coefficient and wear rate. The friction coefficient of S1 was 39% lower than that of the PPS resin material, and its wear rate was 1 to 2 orders of magnitude lower than those of the other samples. DSC analysis results indicated that the condensed structure of the samples gradually changed from the crystalline to the amorphous state with the increase of heat-treatment time of the raw fibers. DMA and DSC analysis results proved that severe, oxidative cross-linking reactions occurred when the raw fibers were heated over 3 days. It is concluded that proper heat treatment of the raw fibers is advantageous to improve the degree of crystallinity and appropriate oxidative cross-linking; therefore, the prepared PPS fiber material can exhibit better mechanical and tribological performances.     

Mechanical and tribological enhancement of polyoxymethylene-based composites with long basalt fiber through melt pultrusion

Abstract

The polyoxymethylene (POM)/basalt fiber composites were prepared by use of long fiber-reinforced thermoplastic technology through melt pultrusion. The mechanical and tribological properties, morphology, and thermal stability of the resulting composites were investigated. The composites exhibit significant improvements in tensile, flexural, and notched impact strength. These mechanical strength and toughness are dependent on the fiber content over the full range of the study. The residual fiber length and distribution in the injection-molded specimens were characterized. The prominent reinforcement effect of basalt fiber on POM is derived from the supercritical fiber length, which is much longer than that of the short fiber-reinforced ones and thus makes the composites take full advantage of the strength of the reinforcing fibers. The Kelly–Tyson model was used to predict the ultimate tensile strength of POM composites using the measured values of residual fiber length in the matrix, but the deviations were observed at the high contents of basalt fiber. The morphologic investigation indicates that the fiber pullout and fiber breakage both contribute energy dissipation to the tensile fracture of the composites. The tribological characterization indicates that the friction coefficients and specific wear rates of POM composites also decrease remarkably. Such an improvement of tribological performance is due to the presence of the high wear-resistant basalt fibers on the top of the worn surface bearing the dynamic loadings under sliding. Moreover, the dynamic mechanical analysis reveals that the storage moduli of the composites increase with increasing the fiber content, whereas the loss factors present an opposite trend.     

Study on the Tribological Properties of Carbon Fabric/Polyimide Composites Filled with SiC Nanoparticles

Carbon fabric reinforced thermoplastic polyimide composites have significant applications in the field of tribology. However, there are relatively few studies that have been focused on the investigation of these materials. In the present study, carbon fabric/polyimide (CF/PI) composites, reinforced further with SiC nanoparticles, were prepared by dip-coating and hot press molding methods. Rockwell hardness and flexural testing of the composites were conducted. The friction and wear behavior of the resulting carbon fabric composites were evaluated in a ring-on-block contact mode under dry sliding condition. The results showed that the SiC nanoparticles significantly improved the hardness and flexural strength when compared to the CF/PI composites without the SiC additions. The CF/PI composites reinforced with 5 vol% SiC nanoparticles demonstrated the most beneficial mechanical and tribological properties compared to the composites with greater and lesser SiC nanoparticles. Scanning electron microscopy (SEM) and optical microscopy (OM) were employed in order to study the mechanism of tribological behavior. A continuous and thin transfer film formed during the friction test of the composites led to a significant improvement of the tribological properties.     

Development and characterization of alkali treated abaca fiber reinforced friction composites

Abaca fibers show tremendous potential as reinforcing components in composite materials. The purpose of this study is to investigate the effect of abaca fiber content on physical, mechanical and tribological properties of abaca fiber reinforced friction composites. The friction composites were fabricated by a compression molder and investigated using a friction test machine. The experiment results show that surface treatment of abaca fibers could improve the mechanical properties of abaca fiber and interface bonding strength of the abaca fiber and composite matrix. Density of friction composites decreased with the increasing of abaca fiber content (0 wt%–4 wt%). The different content of abaca fibers had less effect on hardness of specimens, whereas large of impact strength. The specimen F3 with 3 wt% abaca fibers had the lowest wear rate and possessed the best wear resistance, followed by specimen F4 with 4 wt% abaca fibers. The worn surface morphologies were observed using the Scanning Electron Microscopy for study the tribological behavior and wear mechanism. The results show that a large amount of secondary contact plateaus presented on the worn surface of specimen F3 which had relatively smooth worn surface.     

A Study on the Mechanical and Tribological Properties of Carbon Fabric/PTFE Composites

Carbon fabric reinforced polytetrafluoroethylene (PTFE) composites with different PTFE content, viz. 30, 40, 50, 60, and 70 vol%, were fabricated by a dispersion impregnation technique followed by a hot-press process. The composites were evaluated for their mechanical and tribological properties. The tribological tests were conducted on a friction and wear tester with a ring-on-block arrangement. The mechanical properties were also tested and their relationship with tribological properties was analyzed. The worn surface and wear debris were analyzed by a scanning electron microscope (SEM) to study the wear mechanism. It was found that the resin content had a great influence on both the mechanical properties and the tribological properties, and the tribological properties were correlated with the mechanical properties. The composite with 50 vol% PTFE showed promising tribological behaviors under the selected test conditions.     

The Mechanical and Tribological Properties of Aramid (Twaron) Fabric/Polytetrafluoroethylene Composites

A series of composites with Twaron fabric as reinforcement and polytetrafluoroethylene (PTFE) as matrix were fabricated with various contents of PTFE, viz. 30, 40, 50, 60, and 70 vol%. The Rockwell hardness and tensile strength of the composites were tested according to the corresponding standards. The composites were also evaluated for their tribological behaviors on an MPX-2000A friction and wear tester. The worn surface and wear debris of the composites were observed by scanning electron microscopy (SEM) and the mechanism is discussed. The PTFE content in the composites had a great influence on both the mechanical and tribological properties. The composite with 40 vol% PTFE provided the proper wetting of the fibers and the best load transfer efficiency and, hence, showed the best mechanical properties and tribological behaviors.     

Interfacial mechanical properties of carbon nanotube-deposited carbon fiber epoxy matrix hierarchical composites

Functionalized multiwalled carbon nanotubes were successfully deposited on carbon fibers using four different techniques including dip coating, hand layup, spray up and electrophoretic deposition (EPD). A uniform coating of nanotubes was achieved from EPD in comparison to other coating techniques. Later nanotube-coated fibers by EPD were introduced in epoxy resin to investigate interfacial mechanical properties of the developed hierarchical composites by vacuum bagging technique. The increases in flexural and interlaminar shear properties up to 15% and 18% were observed in composites containing nanotube-coated carbon fibers than composites with virgin carbon fibers, respectively. Microscopic observation revealed the proper impregnation of multiscale reinforcements, i.e., carbon fibers and carbon nanotubes, in resin along with the modification of fiber/matrix interface due to the presence of nanotubes at interface. Finally, the mechanisms for improved mechanical properties were identified along with the presentation of a schematic model for better understanding of the improved performance of hierarchical composite after depositing uniformly dispersed nanotubes on carbon fibers.     

Effects of Aramid Fiber and Polytetrafluoroethylene on the Mechanical and Tribological Properties of Polyimide Composites in a Vacuum

Polyimide composites filled with aramid fiber (AF) and polytetrafluoroethylene (PTFE) were prepared by hot press molding. The thermal, mechanical, and tribological properties of the composites were studied systematically. The friction and wear behavior, sliding against GCr15 steel balls, were evaluated in a ground-based wear in space simulation facility using a ball-on-disk tribosystem. The morphologies of the worn surfaces during the sliding process of the composites were analyzed by scanning electron microscopy to reveal the wear mechanism. It was found that the heat-resisting performance and the hardness of the composites were minimally affected by the additives. The flexural strength of polyimide/AF/PTFE (PI-3) decreased when PTFE was added. The wear resistance increased and the coefficient of friction decreased due to the effect of both fillers. In vacuum, the friction coefficients of polyimide (PI-1), polyimide/AF (PI-2), and PI-3 increased slightly with sliding velocity, while the opposite results were obtained in air. With the increase of air pressure the friction coefficients of the samples increased.     

Effect of chemical modifications of the pineapple leaf fiber surfaces on the interfacial and mechanical properties of laminated biocomposites

Natural fiber reinforced renewable resource based laminated composites were prepared from biodegradable poly(lactic acid) (PLA) and untreated or surface-treated pineapple leaf fibers (PALF) by compression molding using the film stacking method. The objective of this study was to determine the effects of surface treatment of PALF on the performance of the fiber-reinforced composites. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) were used to aid in the analysis. The mechanical properties of the PLA laminated composites were improved significantly after chemical treatment. It was found that both silane- and alkali-treated fiber reinforced composites offered superior mechanical properties compared to untreated fiber reinforced composites. The effects of temperature on the viscoelastic properties of composites were studied by dynamic mechanical analysis (DMA). From the DMA results, incorporation of the PALF fibers resulted in a considerable increase of the storage modulus (stiffness) values. The heat defection temperature (HDT) of the PALF fiber reinforced PLA laminated composites was significantly higher than the HDT of the neat PLA resin. The differential scanning calorimeter (DSC) results suggest that surface treatment of PALF affects the crystallization properties of the PLA matrix. Additionally, scanning electron microscopy (SEM) was used to investigate the distribution of PLA within the fiber network. SEM photographs of fiber surface and fracture surfaces of composites clearly indicated the extent of fiber–matrix interface adhesion. It was found that the interfacial properties between the reinforcing PALF fibers and the surrounding matrix of the laminated composite are very important to the performance of the composite materials and PALF fibers are good candidates for the reinforcement fiber of high performance laminated biodegradable biocomposites.     

Discontinuous basalt and glass fiber reinforced PP composites from textile prefabricates: effects of interfacial modification on the mechanical performance

Spun and blown basalt fibers and their PP matrix composites were investigated. The composites were manufactured by hot pressing technology from carded and needle punched prefabricate using PP fiber as matrix material. Glass and blown basalt fibers were treated with reaction product of maleic acid-anhydride and sunflower oil while spun basalt fibers had a surface coating of silane coupling agent. Fibers were investigated with tensile tests while composites were subjected to static and dynamic mechanical tests. The results show that blown basalt fibers have relatively poor mechanical properties, while spun basalt fibers are comparable with glass fibers regarding geometry and mechanical performance. The static and dynamic mechanical properties of glass and spun basalt fiber reinforced composites are similar and are higher than blown basalt fiber reinforced composites. Results were supported with SEM micrographs.     

Banana fiber strands–reinforced polymer matrix composites

Banana fiber (BF)-reinforced low-density polyethylene (LDPE) unidirectional composites were fabricated by the compression molding process with 40 wt% fiber loading. The fibers were modified with methylacrylate (MA) mixed with methanol (MeOH) along with 2% benzyl peroxide under thermal curing method at different temperatures (50–90 °C) for different curing times (10–50 min) in order to have better compatibility with the matrix. The effect of fiber surface modification on the mechanical properties (tensile and impact properties) of the composites were evaluated. Monomer concentration, curing temperature, and curing time were optimized in terms of polymer loading and mechanical properties. The mechanical properties were found to be improved based on the improved interaction between the reinforcement and the matrix. Optimized BFs were again treated with 2–5 wt% starch solutions and composites made of 4% starch treated BF showed the highest mechanical properties than that of MA treated composites. Scanning electron microscopy (SEM) was performed to get an insight into the morphology of the composites. Water uptake and soil degradation test of the composites were also investigated.     

Studies on wettability, mechanical and tribological properties of the polyurethane composites filled with talc

A series of polyurethane (PU)/talc composites modified by a high molecular weight hydroxyl-terminated polydimethylsiloxane (HTPDMS) were prepared. The effect of the talc content on the mechanical, wettability and tribological properties of the PU composites was studied. Tensile strength of the PU composites reached to the maximum after adding 5% talc. The water contact angles (CA) of the original surfaces and worn surfaces of the polyurethane composites were measured. The experimental results indicated that the contact angles of the worn surface increased after friction. The friction and wear experiments were tested on a MRH-3 model ring-on-block test rig at different sliding speeds and loads under dry sliding and water lubrication. Experimental results revealed that the talc contributed to largely improve the tribological properties of the PU composites. The coefficient of friction (COF) of the composites increased with increasing talc. Scanning electron microscopic (SEM) investigations showed that the worn surfaces of the talc filled PU composites were smoother than pure polyurethane under given load and sliding speed.     

Effect of fiber content and surface treatment on the mechanical properties of natural fiber composites produced by rotomolding

In this study, natural fibers (agave, coir, and pine) were surface treated with maleated polyethylene (MAPE) with two main objectives: (1) to improve the mechanical properties of natural fiber composites produced by rotational molding and (2) to increase the fiber content in the composite. The rotomolded composites were produced at 0, 10, 20, 30, and 40% wt. of fiber contents (treated or untreated) and characterized in terms of morphology and mechanical properties (hardness, impact, tension, and flexion). The results showed that MAPE surface treatment was more successful for agave and coir than for pine fibers due to their respective chemical composition. In general, surface treatment led to better fiber distribution and a more uniform composite morphology allowing the possibility to use higher fiber contents in rotational molding. At low fiber contents (10 and 20% wt.), the mechanical properties were improved using treated fiber composites (TFC) compared to the neat polymer and untreated fiber composites (UFC). Although the mechanical properties of TFC decreased at high fiber contents (30 and 40% wt.), they were substantially higher (about 160, 400, and 100% for impact, tensile, and flexural properties, respectively) than for UFC.     

Tribological Properties of Hydroxyl-Terminated Liquid Nitrile Rubber-Modified Polyurethane/Epoxy Interpenetrating Polymer Network Composites

A series of castor oil-based polyurethane (PU)/epoxy resin (EP) graft interpenetrating polymer network (IPN) composites modified by two kinds of hydroxy-terminated liquid nitrile rubber (HTLN) was prepared. A systematic investigation of the tribological properties of the two kinds of HTLN-modified PU/EP IPN composites was carried out through a pin-on-disk arrangement under dry sliding conditions. Experimental results revealed that the incorporation of HTLN can improve the friction and wear properties of PU/EP IPN significantly. Both the friction coefficient and wear loss decreased with increasing content of HTLN. The worn surfaces of the samples were analyzed using scanning electron microscope and a three-dimensional (3D) noncontact surface-mapping profiler; the results showed that the worn surfaces of the PU/EP IPN composites became smooth when the HTLN was added. The mechanisms for the improvement of tribological properties are discussed.     

Fabrication of Poly-l-lactide Biomaterials with High Mechanical Properties Using Fiber Oriented Pressing

A new technique of dilute solution spinning to obtain poly-l-lactide (PLLA) fiber was presented. PLLA materials were fabricated by using fiber oriented pressing and the effects of pressing pressure and temperature on the mechanical properties and weight average molecular mass of PLLA were investigated. Good oriented fibers with porous structure (0.1 ～ 1 μm) were obtained by a dilute solution spinning method. Bending and shearing strength of PLLA samples first increase and then decrease with the increase of pressing temperature and pressure. The bending strength, shearing strength, and bending modulus reach 238.8 ± 6.5 MPa, 127.5 ± 3.5 MPa and 3.25 ± 0.25 GPa, respectively, if the pressing temperature is 185°C and the pressure is 130 MPa. These values are greater than conventional pressing methods. In addition, the decrease in weight average molecular mass (19.5%) that results from using oriented pressing is lower than that seen (30.0%) by using the conventional pressing method.     

Influence of Fiber Surface Treatment on Mechanical Properties of CF/PET Composites

Carbon fiber (CF) / poly (ethylene terephthalate) (PET) composites were prepared with various contents (2–15wt%) of short carbon fibers. To investigate the effect of surface treatment of the CF on the mechanical properties of the composites, three specimens were prepared; those with short carbon fibers (called SCF), short carbon fibers oxidized with nitric acid (called NASCF) and the fibers oxidized with nitric acid and treated with silane coupling agent (called SCSCF). Flexural, tensile and impact tests were performed to observe mechanical behavior of the specimens. The morphology of the specimens was also studied with a scanning electron microscope (SEM). SCSCF composite had better mechanical properties than the other composites with the same content of carbon fibers since the coupling agent resulted in better interfacial adhesion between the fiber and the matrix.     

Effect of disaccharide,gamma radiation and temperature on the physico-mechanical properties of jute fabrics reinforced unsaturated polyester resin-based composite

The jute fabrics reinforced unsaturated polyester resin (jute/UPR)-based composites were prepared successfully by the hand-lay-up technique. The percentage of jute fabrics was kept constant at 40% fiber (by weight). The disaccharide percentage was also kept constant at 2% (by weight), but at this percentage the mechanical properties were lower than the untreated composites. Gamma radiation dose was varied at 0, 2.5, 5 and 7.5?kGy for jute/UPR-based composites. At 5.0?kGy gamma dose highest TS, TM and Eb were obtained. The jute/UPR-based composites were treated under 30°C, 50°C and ?18°C for the measurement of mechanical properties. At low temperature (?18°C), the highest mechanical properties were observed. The water uptake properties were measured for disaccharide-treated and disaccharide-untreated composites up to 10 days, but no water was absorbed by the composites. The soil degradation test was carried out under 12 inch soil containing at least 25% water, but no significant decrease was observed for untreated and sucrose-treated composites. For the functional group analysis, FT-IR was carried out. For the fiber matrix adhesion analysis, the scanning electron microscopic image was taken.     

Enhancing the interfacial strength of glass/epoxy composites using ZnO nanowires

This paper investigated the application of ZnO nanowires (ZnO NW) to enhance the interfacial strength of glass/epoxy composites. ZnO NW were grown on glass fibers by hydrothermal method, tensile properties of bare and ZnO NW coated fibers were measured by single fiber tensile testing, wettability of fiber with resin was studied by contact angle measurements and finally the interfacial strength and mechanisms were determined by single fiber fragmentation testing of glass/epoxy composites. The surface coverage of ZnO NW on glass fibers was fairly uniform without formation of major clusters. The coating of ZnO NW slightly reduced the tensile strength and improved the tensile modulus of fibers. Wettability tests showed reduction in contact angles for ZnO NW coated fibers because of enhanced wetting and infiltration of epoxy resin into nanowires. In fragmentation testing of microcomposites, smaller and concentrated interfacial debonding zones for ZnO NW coated fibers indicated good stress transfer and strong interfacial adhesion. A new form of crossed and closely spaced stress patterns were observed for nanowires of high aspect ratios. The interfacial strength of ZnO NW coated fibers increased by at least 109% and by 430% on average, which was attributed to the increased surface area and mechanical interlocking provided by ZnO NW.     

Effect of Carbon Fiber Surface Oxidation on Tribological Properties of PTFE Composite under Oil-Lubricated Conditions

Air-oxidation and ozone surface treatment of carbon fibers (CF) on tribological properties of CF reinforced polytetrafluoroethylene (PTFE) composites under oil-lubricated conditions was investigated. Experimental results revealed that ozone treated CF reinforced PTFE (CF/PTFE) composite had the lowest friction coefficient and wear under various applied loads and sliding speeds compared with untreated and air-oxidated composites. X-ray photoelectron spectroscopy (XPS) study of the carbon fiber surface showed that, after ozone treatment, oxygen concentration was obviously increased, and the amount of oxygen-containing groups on CF surfaces were increased greatly. The increase in the amount of oxygen-containing groups enhanced interfacial adhesion between CF and PTFE matrix, and large scale rubbing-off of PTFE was prevented; therefore, the tribological properties of the composite were improved.     

Improving the performance of conventional glass fiber epoxy matrix composites by incorporating nanodiamonds

Multiscale glass fiber epoxy matrix composites containing nanodiamonds were fabricated using vacuum bagging technique. Three different loadings of nanodiamonds were incorporated in epoxy resin after their functionalization through ozone-treatment, i.e., 0.1, 0.3 and 0.5 wt%. The functionalization of nanodiamonds was confirmed by infrared spectroscopy, which improved the dispersion of nanodiamond in epoxy resin thus improving the mechanical properties. Tensile, compression, flexural and interlaminar shear properties of the composites were improved. The tensile, compression and flexural strengths improved up to 36, 56 and 30% by the addition of 0.5 wt% nanodiamonds while the corresponding moduli increased to 30, 125 and 46%, respectively. An improvement of 38% in interlaminar shear strength was observed. The microscopy of the composites was performed using optical and electron microscopy and proper impregnation of glass fibers and the absence of the agglomerates of nanodiamonds were ensured. The homogeneous dispersion of nanodiamonds and their adhering role at fiber/matrix interface improved the mechanical properties of the composites. The developed composites are ideal candidate materials for engineering applications demanding high specific mechanical properties.