Poly(methyl methacrylate)/silica/titania ternary nanocomposites with greatly improved thermal and ultraviolet-shielding properties

Poly(methyl methacrylate) (PMMA)/silica/titania ternary nanocomposites with covalent bonding interaction between polymer and inorganic phases have been prepared using a novel non-hydrolytic sol-gel method. Transmission electron microscope (TEM) image of silica/titania binary inorganic component indicates a core-shell-like structure. Scanning electron microscope (SEM) images suggest that the well dispersed silica/titania particles in the hybrid are on the nanometer-scale. The transparencies of nanocomposites are maintained in visible region while the absorption band in ultraviolet (UV) region is red shifted with increasing inorganic content. The thermogravimetric analysis (TGA) results show that the thermal stability of PMMA copolymer increases dramatically with the addition of silica/titania moieties both in nitrogen and in air.     

Mechanical and thermal properties of attapulgite clay reinforced polymethylmethacrylate nanocomposites

To investigate the dispersion and nanofillers' interaction of rod‐like silicates (attapulgite, ATT) in the polymethylmethacrylate (PMMA) matrix, a novel in situ modification of ATT by toluene‐2,4‐di‐isocyanate (TDI) using mechanical mixing was exploited, which resulted in homogeneous dispersion and rod‐like texture of ATT nanorods. As a consequence, organo‐modified ATT/PMMA nanocomposites were prepared, which provided prominent improvements in strength, toughness, and thermal stability. High grafting efficiency of TDI on ATT surface was confirmed by FTIR spectra and SEM observations. The uniform dispersion of in situ TDI modified ATT nanorods in the PMMA which was clearly visible in the TEM micrographs, influenced the mechanical and thermal properties of the nanocomposites. The fibrous nanoparticles significantly confined the segmental motion, causing a 13.20°C increase in the glass transition temperature of 2 wt% in situ TDI modified ATT/PMMA nanocomposites. But at higher loadings little or no differences were observed for the reinforcement benefits provided by the in situ TDI modified ATT clay. By comparison, pre‐treated ATT clay severely fractured during mechanical mixing and showed little reinforcement benefits. Copyright © 2010 John Wiley & Sons, Ltd.     

Synthesis and characterization of polyethylene/clay–silica nanocomposites: A montmorillonite/silica‐hybrid‐supported catalyst and in situ polymerization

A novel approach to the preparation of polyethylene (PE) nanocomposites, with montmorillonite/silica hybrid (MT‐Si) supported catalyst, was developed. MT‐Si was prepared by depositing silica nanoparticles between galleries of the MT. A common zirconocene catalyst [bis(cyclopentadienyl)zirconium dichloride/methylaluminoxane] was fixed on the MT‐Si surface by a simple method. After ethylene polymerization, two classes of nanofillers (clay layers and silica nanoparticles) were dispersed concurrently in the PE matrix and PE/clay–silica nanocomposites were obtained. Exfoliation of the clay layers and dispersion of the silica nanoparticles were examined with transmission electron microscopy. Physical properties of the nanocomposites were characterized by tensile tests, dynamic mechanical analysis, and DSC. The nanocomposites with a low nanofiller loading (<10 wt %) exhibited good mechanical properties. The nanocomposite powder produced with the supported catalyst had a granular morphology and a high bulk density, typical of a heterogeneous catalyst system. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 941–949, 2004     

Preparation and properties of polymer/zinc oxide nanocomposites using functionalized zinc oxide quantum dots

Poly(methyl methacrylate) (PMMA)/zinc oxide (ZnO) or carbazole polymer (PCEM)/ZnO nanocomposites, which are composed of high molecular weight PMMA or PCEM with narrow molecular weight distributions and ZnO nanoparticles, were successfully prepared by atom transfer radical polymerization (ATRP) initiated by 2-bromo-2-methylpropionyl (BMP) group (ZnBM) introduced onto the ZnO nanoparticle surfaces. Introduction of the BMP group onto the ZnO surfaces was achieved by esterification of OH group of the ZnO surfaces. The chemically attached OH group-having ZnO nanoparticles (ZnHM) were fabricated by sol-gel reaction from zinc acetate dihydrate, followed by treatment of the ZnO nanoparticles with 2-hydroxypropionic acid (HPA). The ZnHM nanoparticles showed one UV absorption and two emission bands: UV emission peak and broad visible emission band, while the ZnBM exhibited broad UV absorption and no emission spectra. The PMMA/ZnO nanocomposites displayed UV absorption and photoluminescent (PL) band with blue emission on the basis of the ZnHM nanoparticles, where the ZnO nanoparticles dispersed homogeneously in the PMMA matrix. The PCEM/ZnO nanocomposites depicted UV emission peak due to the carbazole unit in the UV range, but no visible emission. Thermal properties of the PMMA/ZnO nanocomposites were improved by dispersion of the ZnO nanoparticles into the PMMA, but the PCEM/ZnO nanocomposites showed no improvement of the thermal properties.     

Effects of clay‐modifying agents on the morphology and properties of poly(methyl methacrylate)/clay nanocomposites synthesized via γ‐ray irradiation polymerization

Via γ‐ray irradiation polymerization, poly(methyl methacrylate) (PMMA)/clay nanocomposites were successfully prepared with reactive modified clay and nonreactive clay. With reactive modified clay, exfoliated PMMA/clay nanocomposites were obtained, and with nonreactive clay, intercalated PMMA/clay nanocomposites were obtained. Both results were confirmed by X‐ray diffraction and high‐resolution transmission electron microscopy. PMMA extracted from PMMA/clay nanocomposites synthesized by γ‐ray irradiation had higher molecular weights and narrow molecular weight distributions. The enhanced thermal properties of the PMMA/clay nanocomposites were characterized by thermogravimetric analysis and differential scanning calorimetry. The improved mechanical properties of PMMA/clay were characterized by dynamic mechanical analysis. In particular, the enhancement of the thermal properties of the PMMA/clay nanocomposites with reactive modified clay was much more obvious than that of the PMMA/clay nanocomposites with nonreactive clay. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3218–3226, 2003     

ENHANCED MECHANICAL PROPERTIES OF POLYPROPYLENE/SILICA NANOCOMPOSITES WITH SURFACE MODIFICATION OF NANO-SILICA VIA IN SITU COPOLYMERIZATION OF METHYL METHACRYLATE AND BUTYL ACRYLATE

Nano-sized silica particles were modified with methacryloxy-propyltrimethoxysilane(MPS) followed by in situ copolymerization of methyl methacrylate(MMA) and butyl acrylate(BA).These modified nanoparticles were compounded with polypropylene(PP) to prepare PP/silica nanocomposites.PMMA grafted on nano-silica enhances the dispersion of the nanoparticles and interfacial adhesion,decreases the size of PP spherulites in nanocomposites and leads to increasing the Young's modulus and toughness of PP/silica nanoc...     

Preparation and characterization of poly(propylene carbonate)/montmorillonite nanocomposites by solution intercalation

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability and low glass transition temperatures (T_g) have limited its applications. To improve the thermal properties of PPC, organophilic montmorillonite (OMMT) was mixed with PPC by a solution intercalation method to produce nanocomposites. An intercalated-and-flocculated structure of PPC/OMMT nanocomposites was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The thermal and mechanical properties of PPC/OMMT nanocomposites were investigated by thermal gravimetric analysis (TGA), differential scanning calorimetric (DSC), and electronic tensile tester. Due to the nanometer-sized dispersion of layered silicate in polymer matrix, PPC/OMMT nanocomposites exhibit improved thermal and mechanical properties than pure PPC. When the OMMT content is 4 wt%, the PPC/OMMT nanocomposite shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC.     

Variation of anions in layered double hydroxides: Effects on dispersion and fire properties

Layered double hydroxides (LDHs) are interesting materials for nanocomposite formation because one can vary the identity of the metals, the anions and the stoichiometry to see the effect of these on the ability of the nano-material to disperse in a polymer and to see what effect dispersion has on the properties of the polymer. In this study, the anions 2-ethylhexyl sulfate (SEHS), bis(2-ethylhexyl) phosphate (HDEHP) and dodecyl benzenesulfonate (SDBS) have been utilized as the charge balancing anions to synthesize organo-LDHs. Nanocomposites of poly(methyl methacrylate) (PMMA) and polystyrene (PS) with organo-LDHs were prepared both by melt blending and bulk polymerization. X-ray diffraction and transmission electron microscopy were used to characterize the morphology of the nanocomposites while the thermal stability and fire properties of nanocomposites were studied by thermogravimetric analysis and cone calorimetry; the mechanical properties are also investigated. In general, it is easier to disperse these organo-LDHs in PMMA than in PS, but the sulfate cannot be dispersed at the nanometer level in either material. The addition of these organo-LDHs does not affect the mechanical properties. The best fire properties are obtained with the sulfonate LDH, SDBS; the reduction in the peak heat release rate is almost 50% for both polymers.     

Synthesis and properties of organic-silica nanocomposites with perhydropolysilazane

The synthesis and properties of the organic polymer-silica nanocomposites by blending perhydropolysilazane with organic polymer having hydroxyl groups have been described. Poly(methyl methacrylate) (PMMA)-silica nanocomposites with a PMMA/silica lamellar structure and spherical silica domains in a PMMA matrix were obtained with random copolymers and block copolymers. The effect of the architecture of the random and block copolymers on the morphology of composites has been summarized. The thermal stability, electrical properties, such as field break down, leakage current, etc., and surface hardness of the composites have been discussed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5174–5181, 2006     

Effect of magnesium dihydroxide nanoparticles on thermal degradation and flame resistance of PMMA nanocomposites

The influence of magnesium dihydroxide (MDH) nanoparticles on thermal degradation and fire behavior of poly(methyl methacrylate) (PMMA) has been investigated by thermogravimetric analysis (TGA), cone calorimeter, and pyrolysis‐combustion flow calorimeter (PCFC) tests, respectively. MDH nanoparticles with either lamellar or fibrous shape have been synthesized via a sol‐gel technique and characterized by transmission electron microscopy (TEM) and X‐ray diffraction analysis. PMMA–MDH nanocomposites have been prepared by melt blending the recovered MDH nanoparticles within PMMA at different loadings (5, 10, and 20 wt% MDH). According to TGA results, the incorporation of lamellar or fibrous MDH nanoparticles into PMMA leads to a significant improvement in PMMA thermal stability, both under air and inert atmosphere. The results obtained by PCFC and cone calorimeter tests show an important decrease in the peak of heat release rate (pHRR) concomitant with charring during the combustion. Lamellar MDH nanoparticles were found to be more efficient than fibrous MDH nanoparticles. Copyright © 2010 John Wiley & Sons, Ltd.     

Poly(ether‐imide) and related sepiolite nanocomposites: investigation of physical,thermal, and mechanical properties

Novel poly(ether‐imide) and sepiolite nanocomposites were synthesized based on a unique diamine monomer with the aim of improving physical and mechanical properties of final polyimide films. The diamine was polycondensed with 4,4′‐(hexafluoroisopropylidene) diphthalic anhydride to produce related poly(ether amic acid) prepolymer. Pure poly(ether‐imide) and nanocomposite films were prepared via thermal imidization process of poly(ether amic acid). Coexistence of ether, pyridine, and phenylene functional groups in the diamine chemical structure resulted in flexible polyimide films with significant thermal, physical, and mechanical properties. Thermal stability, glass‐transition temperature, dimensional stability, and tensile properties of polymer and nanocomposites were studied and compared. Morphology of nanocomposites was also investigated using scanning and transmission electron microscopic methods to study the distribution and dispersion behavior of sepiolite nanofibers in the polyimide matrix. By introduction of sepiolite nanoparticles, overall improvement of properties was observed in respect to pure polyimides. Copyright © 2015 John Wiley & Sons, Ltd.     

Compatibilisation effect of PP-g-MA copolymer on iPP/SiO2 nanocomposites prepared by melt mixing

In the present study, a series of iPP/SiO₂ nanocomposites, containing 1, 2.5, 5, 7.5, 10 and 15 wt% SiO₂ nanoparticles, were prepared by melt mixing in a twin screw co-rotating extruder. Poly(propylene-g-maleic anhydride) copolymer (PP-g-MA) containing 0.6 wt% maleic anhydride content was added to all nanocomposites at three different concentrations, 1, 2.5 and 5 wt%, based on silica content. Mechanical properties such as tensile strength at break and Young’s modulus were found to increase and to be mainly affected by the content of silica nanoparticles as well as by the copolymer content. For the tensile strength at break as well as for yield point, a maximum was observed, corresponding to the samples containing 2.5-5 wt% SiO₂. At higher concentrations, large nanosilica agglomerates are formed that have as a result a decrease in tensile strength. Young’s modulus increases almost linearly on the addition of SiO₂, and takes values up to 60% higher than that of neat iPP. Higher concentrations of PP-g-MA resulted in a further enhancement of mechanical properties due to silica agglomerate reduction. This finding was verified from SEM and TEM micrographs. Evidently the surface silica hydroxyl groups of SiO₂ nanoparticles react with maleic anhydride groups of PP-g-MA and lead to a finer dispersion of individual SiO₂ nanoparticles in the iPP matrix. The enhanced adhesion in the interface of the two materials, as a result of the mentioned reaction, has been studied and proved by using several equations. The increased Vicat point of all nanocomposites, by increasing the PP-g-MA content, can also be mentioned as a positive effect.     

Improvement of red mud polymer-matrix nanocomposites by red mud surface treatment

The effects of chemical treatments on red mud (RM) were investigated in terms of thermal stabilities of PMMA/RM and PVC/RM nanocomposites. N2/77 K adsorption behavior and contact angles were studied in the pore structures and surface energetics of RM, respectively. Thermal stabilities of the nanocomposites were investigated using a thermal mechanical analyzer (TMA) and thermogravimetric analysis (TGA). As a result, the acidically treated RM (ARM) had higher adsorption properties, including specific surface area, than untreated RM (VRM) or basically treated RM (BRM). A change in the structure of the ARM surface was due to hydrolysis or leaching a metal salt out of RM. Also, the electron acceptor (gamma(S)+, acid) of ARM and the electron donor (gamma(S)-, base) of BRM were increased in the development of acid and basic functional groups, respectively. PMMA/ARM nanocomposites had higher thermal stability and mechanical interfacial properties than PMMA/VRM or BRM nanocomposites. These results were due to the improvements of the dispersion properties and acid-base interfacial interactions of basic PMMA and ARM. In this work, although the dispersion properties of the BRM decreased, the thermal stabilities and mechanical interfacial properties of PVC/BRM nanocomposites increased, which could be attributed to improvement in the interfacial interactions between acidic PVC and BRM.     

Preparation and properties of poly(vinyl alcohol)/silica nanocomposites derived from copolymerization of vinyl silica nanoparticles and vinyl acetate

Nanocomposites of poly(vinyl alcohol)/silica nanoparticles (PVA-SNs) were prepared by in-situ radical copolymerization of vinyl silica nanoparticles functionalized by vinyltriethoxysilane (VTEOS) and vinyl acetate with benzoyl peroxide (BPO, i.e., initiator), subsequently saponified via direct hydrolysis with NaOH solution. The resulting vinyl silica nanoparticles, PVA-SNs were characterized by means of fourier transformation spectroscopy (FTIR), transmission electron microscopy (TEM) and the elemental analysis method. Effects of silica nanoparticles on viscosity and alcoholysis of PVA-SNs were studied by a ubbelohode capillary viscometer and the back titration method. The morphological structure of PVA-SN films was investigated by scanning electron microscopy (SEM). Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and tensile test were used to determine the thermal and mechanical properties of PVA-SN films. The results indicated that the content of vinyl groups on the surface of the vinyl silica nanoparticles was up to 3.02 mmol/g and vinyl silica nanoparticles had been successfully copolymerized with vinyl acetate. Furthermore, compared to pure PVA, silica nanoparticles bonded with polymer matrix in a low concentration affected the viscosity and alcoholysis of the PVA-SNs materials. At the same time, it resulted in the improvement of the thermal and mechanical properties of the PVA-SN materials due to a strong interaction between silica nanoparticles and the polymer matrix via a covalent bond. It could be found that the optical clarity of the membrane was changed through UV-Vis absorption spectrum due to the introduction of silica nanoparticles.     

Highly enhanced electrical and mechanical properties of methyl methacrylate modified natural rubber filled with multiwalled carbon nanotubes

Developing conductive networks in a polymer matrix with a low percolation threshold and excellent mechanical properties is desired for soft electronics applications. In this work, natural rubber (NR) functionalized with poly(methyl methacrylate) (PMMA) was prepared for strong interfacial interactions with multiwalled carbon nanotubes (MWCNT), resulting in excellent performance of the natural rubber nanocomposites. The MWCNT and methyl methacrylate functional groups gave good filler dispersion, conductivity and tensile properties. The filler network in the matrix was studied with microscopy and from its non-linear viscoelasticity. The Maier-Göritze approach revealed that MWCNT network formation was favored in the NR functionalized with PMMA, with reduced electrical and mechanical percolation thresholds. The obvious improvement in physical performance of MWCNT/methyl methacrylate functionalized natural rubber nanocomposites was caused by interfacial interactions and reduced filler agglomeration in the NR matrix. The modification of NR with poly(methyl methacrylate) and MWCNT filler was demonstrated as an effective pathway to enhance the mechanical and electrical properties of natural rubber nanocomposites.     

Effect of ZnO and organo-modified montmorillonite on thermal degradation of poly(methyl methacrylate) nanocomposites

Since a few years ago, a topic of interest consists in developing composites filled with nanofillers to improve thermal degradation and flammability property of poly(methyl methacrylate) (PMMA). In the present work, the effects of ZnO nanoparticles and organo-modified montmorillonite (OMMT) on the thermal degradation of PMMA were investigated by thermogravimetric analysis (TGA). PMMA-ZnO and PMMA-OMMT nanocomposites were prepared by melt blending with different (2, 5, and 10 wt%) loadings. SEM and TEM analyses of nanocomposites were performed in order to investigate the dispersion of nanofillers in the matrix. According to TGA results, the addition of ZnO nanoparticles does not affect the thermal degradation of PMMA under an inert atmosphere. However, in an oxidative atmosphere, two contrary effects were observed, a catalytic effect at lower concentration of ZnO in the PMMA matrix and a stabilizing effect when the ZnO concentration is higher (10 wt%). In contrast, the presence of OMMT stabilizes the thermal degradation of PMMA whatever be the atmosphere. Differential thermal analysis (DTA) curves showed surprising results, because a dramatic change of exothermic reaction of the PMMA degradation process to an endothermic reaction was observed only in the case of OMMT. During the degradation of PMMA-ZnO nanocomposites, pyrolysis-gas chromatography coupled to mass spectrometer (Py-GC/MS) showed an increase in the formation of methanol and methacrylic acid while a decrease in the formation of propanoic acid methyl ester occurred. In the case of PMMA-OMMT systems, a very significant reduction in the quantity of all these degradation products of PMMA was observed with increasing OMMT concentration. It is also noted that during PMMA-OMMT degradation less energy was released as the decomposition is an endothermic reaction and the material was cooled.     

Toughness enhancements in poly(methyl methacrylate) by addition of oriented multiwall carbon nanotubes

The mechanical properties of multiwall carbon nanotube (MWNT)/poly(methyl methacrylate) (PMMA) nanocomposites were studied as a function of nanotube orientation, length, concentration, and type. Orientation and dispersion were assessed by electron microscopy. A processing parameter study revealed the robust nature of fabricating nanotube/PMMA nanocomposites. An optimal set of extrusion conditions was found for minimizing the aggregate size in single‐wall carbon nanotube (SWNT)/PMMA nanocomposites; this set was also used for the fabrication of the MWNT/PMMA composites. Good dispersion was achieved for MWNTs in PMMA at 0.1–10 wt % loading levels (with the best dispersions at the lower loading levels). The orientation of MWNTs in PMMA proved to be the only way to substantially toughen the nanocomposite. A level of 1 wt % MWNTs in PMMA (oriented nanocomposite) exhibited the largest increase in tensile toughness with a 170% improvement over oriented PMMA. Increases in the modulus and yield strength were not nearly as pronounced (and occurred only at the highest loading of MWNTs, which was 10 wt %) with increases of 38 and 25%, respectively. A failure mechanism was proposed in which orientation of the MWNTs (normal to the direction of craze propagation and crack development) enabled them to toughen the brittle PMMA by bridging cracks that developed (via craze precursors) during the tensile test. None of the nanotube/PMMA composites showed mechanical properties close to the values expected from simple rule of mixture and orientation considerations. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2690–2702, 2004     

Effect of expanded graphite/layered-silicate clay on thermal, mechanical and fire retardant properties of poly(lactic acid)

Preparation of PLA based nanocomposites was carried out by using two different nanofillers: expanded graphite and organically modified montmorillonite. The addition and co-addition of these nanofillers to PLA using the melt-blending technique provides nanocomposites that showed significant enhancements in rigidity, thermal stability and fire retardancy of the polymer matrix. The presence of dispersed graphite nanolayers in PLA significantly accelerated the polyester crystallization, whereas the essential increase of thermal resistance is mainly connected to the addition of organoclay. The structure of the nanocomposites was examined by Wide Angle X-ray Scattering Analysis and Transmission Electron Microscopy. The improvement of thermal and mechanical properties obtained by the presence of both nanoparticles in PLA were associated to the good (co)dispersion and to the co-reinforcement effect, whilst the fire retardant properties were found to be related to the combined additive action of both nanofillers.     

Understanding the role of nanosilica particle surfaces in the thermal degradation of nanosilica-poly(methyl methacrylate) solution-blended nanocomposites: From low to high silica concentration

Nanocomposites of poly(methyl methacrylate) and 12 nm silica particles have been prepared by a casting procedure which allows the homogeneous dispersion of up to 35 wt% of silica. Twelve nanocomposites with compositions ranging from 1 to 35 wt% have been prepared and studied by Scanning Electron Microscopy, Fourier Transform Infrared Spectroscopy, Differential Scanning Calorimetry, Thermogravimetric Analysis and Isothermal Chemiluminescence. Thermal stability increases outstandingly as soon as 1 wt% of silica is added to PMMA. This effect is well-known but had not been explained up to now. Of the two main processes which initiate degradation in PMMA, radical formation at labile chain ends and random chain scission, it is the former which disappears in composites with 3 wt% of silica. The origin of the thermal stabilization in these polymer composites is thus the blocking of the PMMA chain end by the silica particle. At the same time, viscous flow decreases progressively, and composites with 20 wt% of silica or over are dimensionally stable even if heated at 300 °C for several hours. The concomitant decrease of viscous flow and increase of low temperature thermal stability shift the temperature range of application of these composites strongly, and the understanding of the silica surface role allows envisaging the control of the behaviour.     

Fire retardancy of bis[2-(methacryloyloxy)ethyl] phosphate modified poly(methyl methacrylate) nanocomposites containing layered double hydroxide and montmorillonite

Copolymer nanocomposites were prepared by suspension copolymerization of bis[2-(methacryloyloxy)ethyl] phosphate and methyl methacrylate, together with bis(2-ethylhexyl) phosphate layered double hydroxide and a montmorillonite, Cloisite 93A. X-ray diffraction and transmission electron microscopy were used to characterize the morphology of nanocomposites and the dispersion of additives in the polymer. The thermal stability of the nanocomposites has been assessed by thermogravimetric analysis and cone calorimetry has been used to study the fire properties. Bis[2-(methacryloyloxy)ethyl] phosphate not only copolymerized with MMA, but also aids in the dispersion of additives in PMMA. The copolymer nanocomposites have better dispersion and higher degradation temperature and more char mass than the corresponding PMMA nanocomposites. The largest peak reduction in the heat release rate of the copolymer nanocomposites are 52 and 65% for LDH and MMT additives, respectively.