Development of orientation-induced precursor structures (nuclei) prior to crystallization in isotactic polypropylene melt under shear flow was studied by in-situ synchrotron small-angle X-ray scattering (SAXS) and rheo-optical techniques. SAXS patterns at 165°C immediately after shear (rate = 60 s−1, ts = 5 s) showed emergence of equatorial streaks due to oriented structures (microfibrils or shish) parallel to the flow direction and of meridional maxima due to growth of the oriented layer-like structures (kebabs) perpendicular to the flow. SAXS patterns at later times (t = 60 min after shear) indicated that the induced oriented structures were stable above the nominal melting point of iPP. DSC thermograms of sheared iPP samples confirmed the presence of two populations of crystalline fractions; one at 164°C (corresponding to the normal melting point) and the other at 179°C (corresponding to melting of oriented crystalline structures). Time-resolved optical micrography of sheared iPP melt (rate = 10 s−1, ts = 60 s, T = 148°C) provided further information on orientation-induced morphology at the microscopic scale. The optical micrographs showed growth of highly elongated micron size fibril structures (threads) immediately after shear and additional spherulities nucleated on the fibrils at the later stages. Results from SAXS and rheo-optical studies suggest that a stable scaffold (network) of nuclei, consisting of shear-induced microfibrillar structures along the flow direction superimposed by layered structures perpendicular to the flow direction, form in polymer melt prior to the occurance of primary crystallization. The scaffold dictates the final morphological features in polymer. 相似文献
Extruded, injection-molded, unoriented crystallized specimens and capillary rheometer efflux strands of commercially stabilized polypropylene without nucleating agents were examined by optical microscopy and x-ray diffraction to determine the conditions for β-form crystallization as a function of the distance from the surface and of the shear rate at commercial processing conditions. Results demonstrate that at all “cooling conditions” ΔT = Tm ? Tb (defined as the melt temperature Tm minus the bath temperature Tb) effects of strain flow initiate nucleation of β-form crystals. The shear rate is demonstrated to be important for β-form crystallization. A critical average threshold value for the shear rate of approximately 3 × 102 sec?1 has to be exceeded. The β modification is mostly connected with type-III spherulites and partly to row structures, and it is observed at processing conditions in oriented structures only. 相似文献
Components of co-continuous phase can form an interpenetrating network structure, which has great potential to synergistically improve the mechanical properties of the blends, and to impart the functional blends superior electrical conductivity and permeability. In this work, the effects of shear rates (50–5000 s?1) at different temperatures on the phase morphology, phase size and lamellar crystallites of biodegradable co-continuous polybutylene terephthalate (PBAT)/polybutylene succinate (PBS) blend are quantitatively investigated. The results show that the above features of the PBAT/PBS have a strong dependence on the shear flow and thermal field. The co-continuous phase of the blend is well maintained at 130 °C. Interestingly, this phase structure transforms into a “sea-island” structure at 160 °C, which gradually recovers to a co-continuous phase when the shear rate increases from 1000 s?1 to 5000 s?1. The phase size decreases with the increase of shear rate both at 130 °C and 160 °C due to the refinement and deformation of phase structures caused by strong shear stress. Unexpectedly, a unique phenomenon is observed that the shear-induced lamellar crystallites are oriented perpendicular to shear direction in the range of 500–5000 s?1 at 130 °C, while the orientation of lamellar crystallites at 160 °C is along the shear direction within the whole range of shear rates. The degree of orientation for the PBAT/PBS blend crystals increases first and then decreases at both temperatures above. In addition, the range of shear rate has reached the level in the industrial processing. Therefore, this work has important guiding significance for the regulation of the co-continuous phase structure and the performance for the blend in the practical processing.
Summary: Shear‐induced crystallization in a blend of isotactic poly(propylene) and poly(ethylene‐co‐octene) (iPP/PEOc) has been investigated by means of in‐situ optical microscopy and a shear hot stage under various thermal and shear histories. Cylindrites are observed after shear in the phase‐separated iPP/PEOc blends for the first time. The nuclei (shish) come from the orientation of the entangled network chains, and the relationship between the shear rate and the network relaxation time of the oriented iPP chains is a very important factor that dominates the formation of the cylindrites after liquid‐liquid phase separation. The cylindrites can grow through phase‐separated domains with proper shear rate and shear time. In addition, the number of spherulites increases with shear rate, which is consistent with the notion of fluctuation‐induced nucleation/crystallization.
The effects of ultrahigh molecular weight polyethylene (UHMWPE) and mould temperature (Tmould) on an isotactic polypropylene (iPP) matrix moulded via micro-injection were investigated via polarized light microscopy, scanning electron microscopy, differential scanning calorimetry, wide-angle X-ray diffraction and small-angle X-ray scattering. Results showed that the complex viscosity of the system increased significantly when the UHMWPE content was more than 5%; however, this viscosity decreased when the UHMWPE content was less than 5%. In addition, the addition of UHMWPE increased the onset of crystallisation temperature and the relative crystallinity of the β-form crystals in micro-injection moulded specimens. Moreover, the UHMWPE phase induced the formation of fan-shaped β crystals in iPP/UHMWPE blends. When mould temperature was 50 °C, the degree of orientation of microparts increased and the crystalline structures were highly compact. However, the relative crystallinity of the β-phase form (Kβ) was lower than those prepared at 130 °C Tmould. Most importantly, well-oriented, bundle-like β crystals have been discovered for the first time in 5 wt.% UHMWPE/iPP blends obtained at 130 °C Tmould owing to the “orientation-maintenance” and “shear-amplification” effects of UHMWPE. 相似文献
Time–temperature superposition can be successfully applied to both the stress relaxation and dynamic mechanical properties of oriented PET fibers. Two curves result; one is the time dependence of the modulus at constant temperature, while the other is the shift, log aT, of this curve along the time scale as a function of temperature. This temperature dependence is less than that for both unoriented PET and typical amorphous polymers above Tg. It is about the same as that for oriented nylon 66 and unoriented glassy poly(methyl methacrylate). The isothermal modulus has the same time dependence as that of the unoriented PET; however, it is a factor of 3.3 larger. The modulus curve is almost identical in both shape and magnitude with that of oriented nylon 66. However, a temperature of 82°C. is required to place the viscoelastic dispersion region of PET at the same time scale as nylon 66 at 25°C. This temperature increase is the major difference in viscoelasticity between these two oriented polymers. 相似文献
Shear-induced structures were investigated for both ultrahigh molecular weight atactic polystyrene (UHMWaPS) and linear polyethylene (UHMWPE) solutions, which were entangled but homogeneous without shear flow, as a function of shear rate ( ) or time after a step-up shear flow. For the PE solutions, the shear flow was imposed at 124 °C which is higher than the nominal melting temperature Tnm of the solution without shear flow. At sufficiently high shear rates both solutions commonly formed highly optically anisotropic string-like structures which are composed of a series of phase-separated domains interconnected by bundles of stretched chains and aligned along the flow direction. After cessation of the shear flow the string-like structures completely disappeared in the UHMWaPS solution, recovering a homogeneous solution, while the UHMWPE solution exhibited shish-kebab structure. The results reveal a new kinetic pathway for shish-kebab formation for the entangled crystallizable solution sheared at T > Tnm which involves first formation of the phase-separated string-like domains and subsequent crystallization into shish from the bundles of stretched chain and then kebab in the demixed domains composed of essentially random coils. 相似文献
Measurements of the NMR second moment of a uniaxially oriented sample of polyethylene single crystals in the range of temperatures from ?196°C to 130°C and its dependence on the alignment angle γ between the orientation axis (preferential direction of the molecular chains) and the NMR magnetic field are presented. The experimental results are discussed mainly with respect to the high temperature relaxation, called the α process, in polyethylene. They are compared to theoretical predictions made for a number of mechanisms of molecular motion in Part I of this work. Only one of the mechanisms considered is found to be in quantitative agreement with experiment, the mechanism here referred to as flip-flop motion. This consists of thermally activated rotational jumps of the crystalline chain segment between folds around its axis between two equilibrium sites in the lattice. Each rotational jump through 180° is accompanied by a shift of the molecule along its axis by one CH2 group. The discussion of the low-temperature relaxation of polyethylene, the γ process, is based partly on the above measurements and partly on measurements of second moments for unoriented polyethylene samples varying widely in morphology and noncrystalline content. The decrease of the second moment observed with these samples between ?196°C and 20°C is taken as a measure of the intensity of the γ process. A linear correlation is found between the decrease in the second moment, designated ΔS, and the noncrystalline content, 1 ? αm; this can be represented by ΔS = 1.4 + 22.1(1 ? αm). It is shown that neither the crankshaft mechanism not the kink mechanism is able to account quantitatively for this result. The model of a chain end moving in a vacancy fails to adequately describe the angle dependence of ΔS in oriented polyethylene single crystals. The “sandwich model” of a polyethylene single crystal, in which the crystalline core is covered by noncrystalline surface layers, is in better agreement with observations. 相似文献
The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene (iPP) were analyzed. It is found that the crystallization temperatures of nucleated iPP were increased by above 11.0°C and the relative contents of β‐crystals (Kβ ) in iPP reached above 0.40 after addition of compound nucleating agents. The Kβ values depend on cooling rate, crystallization temperature in isothermal crystallization, and the difference between the crystallization temperatures of iPP nucleated by two individual nucleating agents. The nonisothermal crystallization kinetics were studied by Caze method and Mo method, respectively. The effective activation energy was calculated by the Friedman's method. The results illustrate that the half crystallization time was shortened and the crystallization rate was increased obviously after addition of nucleating agents, and the effective activation energy was increased with the relative crystallinity. 相似文献