Synthesis and characterization of polypropylene-based block copolymers possessing polar segments via controlled radical polymerization

A new method to prepare the polypropylene (PP) macroinitiator for controlled radical polymerization was described. Bromination of terminally-unsaturated PP was carried out by using N-bromosuccinimide and 2,2′-azobis(isobutyronitrile) to give a brominated PP (PP-Br), that has allylic bromide moieties at or near the chain ends. Thus, the obtained PP-Br was successfully used as a macroinitiator for radical polymerization of styrene, methyl methacrylate, and n-butyl acrylate using a copper catalyst system. From ¹H NMR analysis, it was confirmed that the chain extension polymerization was certainly initiated from allylic bromide moieties with high efficiency, leading to the PP-based block copolymers linking the polar segment. From differential scanning calorimetry, it was observed that peak melting temperature of block copolymers was higher than that of PP-Br and the obtained PP-PS block copolymers with different compositions of each segment demonstrated the unique morphological features due to the microphase separation between both segments. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 812–823, 2009     

Morphology and thermomechanical properties of well-defined polyethylene-<Emphasis Type="Italic">graft</Emphasis>-poly(<Emphasis Type="Italic">n</Emphasis>-butyl acrylate) prepared by atom transfer radical polymerization

The morphology and thermomechanical properties of well-defined polyethylene-graft-poly(n-butyl acrylate) (PE-g-PBA) copolymers prepared via atom transfer radical polymerization were investigated. Differential scanning calorimetry (DSC), small angle X-ray scattering (SAXS), wide angle X-ray scattering (WAXS), dynamic mechanical measurement and large deformation tensile tests were performed on the graft copolymers and the results were compared with the behavior of the polyethylene macroinitiator. The existence of both crystalline polyethylene segments and amorphous poly(n-butyl acrylate) segments in the copolymers leads to microphase separation and unique thermomechanical behavior. Strong microphase separation was observed by DSC and X-ray diffraction studies. Correlation of morphology and thermomechanical properties was also studied using dynamic mechanical measurement and large deformation tensile tests.Dedicated to Prof. E. W. Fischer on the occasion of his 75th birthday     

Synthesis and morphology of polyethylene‐block‐poly(methyl methacrylate) through the combination of metallocene catalysis with living radical polymerization

Polyethylene‐block‐poly(methyl methacrylate) (PE‐b‐PMMA) was successfully synthesized through the combination of metallocene catalysis with living radical polymerization. Terminally hydroxylated polyethylene, prepared by ethylene/allyl alcohol copolymerization with a specific zirconium metallocene/methylaluminoxane/triethylaluminum catalyst system, was treated with 2‐bromoisobutyryl bromide to produce terminally esterified polyethylene (PE‐Br). With the resulting PE‐Br as an initiator for transition‐metal‐mediated living radical polymerization, methyl methacrylate polymerization was subsequently performed with CuBr or RuCl₂(PPh₃)₃ as a catalyst. Then, PE‐b‐PMMA block copolymers of different poly(methyl methacrylate) (PMMA) contents were prepared. Transmission electron microscopy of the obtained block copolymers revealed unique morphological features that depended on the content of the PMMA segment. The block copolymer possessing 75 wt % PMMA contained 50–100‐nm spherical polyethylene lamellae uniformly dispersed in the PMMA matrix. Moreover, the PE‐b‐PMMA block copolymers effectively compatibilized homopolyethylene and homo‐PMMA at a nanometer level. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3965–3973, 2003     

Synthesis and characterization of amphiphilic triblock copolymers by iron‐mediated atom transfer radical polymerization

The atom transfer radical polymerization of methyl methacrylate (MMA) and n‐butyl methacrylate (n‐BMA) was initiated by a poly(ethylene oxide) chloro telechelic macroinitiator synthesized by esterification of poly(ethylene oxide) (PEO) with 2‐chloro propionyl chloride. The polymerization, carried out in bulk at 90 °C and catalyzed by iron(II) chloride tetrahydrate in the presence of triphenylphosphine ligand (FeCl₂ · 4H₂O/PPh₃), led to A–B–A amphiphilic triblock copolymers with MMA or n‐BMA as the A block and PEO as the B block. A kinetic study showed that the polymerization was first‐order with respect to the monomer concentration. Moreover, the experimental molecular weights of the block copolymers increased linearly with the monomer conversion, and the molecular weight distribution was acceptably narrow at the end of the reaction. These block copolymers turned out to be water‐soluble through the adjustment of the content of PEO blocks (PEO content >90% by mass). When the PEO content was small [monomer/macroinitiator molar ratio (M/I) = 300], the block copolymers were water‐insoluble and showed only one glass‐transition temperature. With an increase in the concentration of PEO (M/I = 100 or 50) in the copolymer, two glass transitions were detected, indicating phase separation. The macroinitiator and the corresponding triblock copolymers were characterized with Fourier transform infrared, proton nuclear magnetic resonance, size exclusion chromatography analysis, dynamic mechanical analysis, and differential scanning calorimetry. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5049–5061, 2005     

Block copolymer preparation by atom transfer radical polymerization under emulsion conditions using a nanoprecipitation technique

Living‐radical polymerization of acrylates were performed under emulsion atom transfer radical polymerization (ATRP) conditions using latexes prepared by a nanoprecipitation technique previously employed and optimized for the polymerization of styrene. A macroinitiator of poly(n‐butyl acrylate) prepared under bulk ATRP was dissolved in acetone and precipitated in an aqueous solution of Brij 98 to preform latex particles, which were then swollen with monomer and heated. Various monomers (i.e. n‐butyl acrylate, styrene, and tert‐butyl acrylate) were used to swell the particles to prepare homo‐ and block copolymers from the poly(n‐butyl acrylate) macroinitiator. Under these conditions latexes with a relatively good colloidal stability were obtained. Furthermore, amphiphilic block copolymers were prepared by hydrolysis of the tert‐butyl groups and the resulting block copolymers were characterized by dynamic light scattering (DLS) and transmission electron microscopy (TEM). The bulk morphologies of the polystyrene‐b‐poly(n‐butyl acrylate) and poly(n‐butyl acrylate)‐b‐poly(acrylic acid) copolymers were investigated by atomic force microscopy (AFM) and small angle X‐ray scattering (SAXS). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 625–635, 2008     

Synthesis and Mechanical Properties of Polypropylene-based Polymer Hybrids via Controlled Radical Polymerization

Isotactic polypropylene-based graft copolymers linking poly(methyl methacrylate), poly(n-butyl acrylate) and polystyrene were successfully synthesized by a controlled radical polymerization with isotactic polypropylene (iPP) macroinitiator. The hydroxylated iPP, prepared by propylene/10-undecen-1-ol copolymerization with a metallocene/methyl-aluminoxane/triisobutylaluminum catalyst system, was treated with 2-bromoisobutyryl bromide to produce a Br-group containing iPP (PP-g-Br). The resulting PP-g-Br could initiate controlled radical polymerization of methyl methacrylate, n-butyl acrylate and styrene by using a copper catalyst system, leading to a variety of iPP-based graft copolymers with a different content of the corresponding polar segment. These graft copolymers demonstrated unique mechanical properties dependent upon the kind and content of the grafted polar segment.     

Polyolefin graft copolymers via living polymerization techniques: Preparation of poly(n‐butyl acrylate)‐graft‐polyethylene through the combination of Pd‐mediated living olefin polymerization and atom transfer radical polymerization

Poly(n‐butyl acrylate)‐graft‐branched polyethylene was successfully prepared by the combination of two living polymerization techniques. First, a branched polyethylene macromonomer with a methacrylate‐functionalized end group was prepared by Pd‐mediated living olefin polymerization. The macromonomer was then copolymerized with n‐butyl acrylate by atom transfer radical polymerization. Gel permeation chromatography traces of the graft copolymers showed narrow molecular weight distributions indicative of a controlled reaction. At low macromonomer concentrations corresponding to low viscosities, the reactivity ratios of the macromonomer to n‐butyl acrylate were similar to those for methyl methacrylate to n‐butyl acrylate. However, the increased viscosity of the reaction solution resulting from increased macromonomer concentrations caused a lowering of the apparent reactivity ratio of the macromonomer to n‐butyl acrylate, indicating an incompatibility between nonpolar polyethylene segments and a polar poly(n‐butyl acrylate) backbone. The incompatibility was more pronounced in the solid state, exhibiting cylindrical nanoscale morphology as a result of microphase separation, as observed by atomic force microscopy. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2736–2749, 2002     

Atom transfer radical polymerization of styrene and methyl methacrylate catalyzed by FeCl2/iminodiacetic acid

The atom transfer radical polymerization of styrene and methyl methacrylate with FeCl₂/iminodiacetic acid as the catalyst system in bulk was successfully implemented at 70 and 110 °C, respectively. The polymerization was controlled: the molecular weight of the resultant polymer was close to the calculated value, and the molecular weight distribution was relatively narrow (weight‐average molecular weight/number‐average molecular weight ∼ 1.5). Block copolymers of polystyrene‐b‐poly(methyl methacrylate) and poly(methyl methacrylate)‐b‐poly(methyl acrylate) were successfully synthesized, confirming the living nature of the polymerization. A small amount of water added to the reaction system increased the reaction rate and did not affect the living nature of the polymerization system. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4308–4314, 2000     

Thermoresponsive PPEGMEA‐g‐PPEGEEMA well‐defined double hydrophilic graft copolymer synthesized by successive SET‐LRP and ATRP

A series of well‐defined double hydrophilic graft copolymers containing poly[poly(ethylene glycol) methyl ether acrylate] (PPEGMEA) backbone and poly[poly(ethylene glycol) ethyl ether methacrylate] (PPEGEEMA) side chains were synthesized by the combination of single electron transfer‐living radical polymerization (SET‐LRP) and atom transfer radical polymerization (ATRP). The backbone was first prepared by SET‐LRP of poly(ethylene glycol) methyl ether acrylate macromonomer using CuBr/tris(2‐(dimethylamino)ethyl)amine as catalytic system. The obtained comb copolymer was treated with lithium diisopropylamide and 2‐bromoisobutyryl bromide to give PPEGMEA‐Br macroinitiator. Finally, PPEGMEA‐g‐PPEGEEMA graft copolymers were synthesized by ATRP of poly(ethylene glycol) ethyl ether methacrylate macromonomer using PPEGMEA‐Br macroinitiator via the grafting‐from route. The molecular weights of both the backbone and the side chains were controllable and the molecular weight distributions kept narrow (M_w/M_n ≤ 1.20). This kind of double hydrophilic copolymer was found to be stimuli‐responsive to both temperature and ion (0.3 M Cl^? and SO). © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 647–655, 2010     

Synthesis of novel oligoester‐block‐polyacrylate‐block‐oligoester ABA triblock copolymers by coupling methods

An original approach based on coupling methodology was used to prepare novel well‐defined ABA triblock copolymers, made of polyester‐type chain ends (A) associated with a polyacrylate midblock (B). Poly(ethylene terephthalate)‐block‐poly(lauryl acrylate)‐block‐poly(ethylene terephthalate) (PET‐b‐PLAc‐b‐PET) copolymers were achieved from poly(ethylene terephthalate)‐b‐poly(lauryl acrylate) (PET‐b‐PLAc) diblock ones. The first step consisted in the synthesis of diblock copolymers by atom transfer radical polymerization of lauryl acrylate starting from PET segment as a macroinitiator. In the second step, the coupling of diblock copolymers was achieved using four different methods, which were evaluated and compared: atom transfer radical coupling, “click” chemistry using the Huisgen's reaction, and coupling via a dithiol reagent or a diisocyanate molecule. Coupling using the Huisgen's reaction or a diisocyanate spacer proved to be the most efficient techniques. Even if these methods showed limitation and were only adapted for copolymers with low molecular weights, we managed to successfully prepare ABA triblock copolymers involving a polyester segment as end blocks and a polyacrylate moiety as midblock. To our knowledge, such kind of chemical structure has never been reported before and would be useful, possibly affording physical networks leading to rheological modification, for instance. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of miktoarm star and miktoarm star block copolymers via a combination of atom transfer radical polymerization and stable free‐radical polymerization

A trifunctional initiator, 2‐phenyl‐2‐[(2,2,6,6‐tetramethyl)‐1‐piperidinyloxy] ethyl 2,2‐bis[methyl(2‐bromopropionato)] propionate, was synthesized and used for the synthesis of miktoarm star AB₂ and miktoarm star block AB₂C₂ copolymers via a combination of stable free‐radical polymerization (SFRP) and atom transfer radical polymerization (ATRP) in a two‐step or three‐step reaction sequence, respectively. In the first step, a polystyrene (PSt) macroinitiator with dual ω‐bromo functionality was obtained by SFRP of styrene (St) in bulk at 125 °C. Next, this PSt precursor was used as a macroinitiator for ATRP of tert‐butyl acrylate (tBA) in the presence of Cu(I)Br and pentamethyldiethylenetriamine at 80 °C, affording miktoarm star (PSt)(PtBA)₂ [where PtBA is poly(tert‐butyl acrylate)]. In the third step, the obtained St(tBA)₂ macroinitiator with two terminal bromine groups was further polymerized with methyl methacrylate by ATRP, and this resulted in (PSt)(PtBA)₂(PMMA)₂‐type miktoarm star block copolymer [where PMMA is poly(methyl methacrylate)] with a controlled molecular weight and a moderate polydispersity (weight‐average molecular weight/number‐average molecular weight < 1.38). All polymers were characterized by gel permeation chromatography and ¹H NMR. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2542–2548, 2003     

Synthesis of diblock copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with an initiating group for atom transfer radical polymerization (ATRP), 4‐(2‐bromo‐2‐methylpropionyloxy)‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy (Br‐TEMPO), was synthesized by the reaction of 4‐hydroxyl‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy with 2‐bromo‐2‐methylpropionyl bromide. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br‐TEMPO. The obtained polystyrene had an active bromine atom for ATRP at the ω‐end of the chain and was used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare block copolymers. The molecular weights of the resulting block copolymers at different monomer conversions shifted to higher molecular weights and increased with monomer conversion. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2468–2475, 2006     

SYNTHESIS OF POLYPROPYLENE-POLY(METH)ACRYLATE BLOCK COPOLYMERS USING METALLOCENE CATALYZED PROCESSES AND SUBSEQUENT ATOM TRANSFER RADICAL POLYMERIZATION

ABSTRACT

The synthesis of block copolymers containing low molar mass polypropylene and poly(meth)acrylates is reported. Vinyl-terminated polypropylene (M_n SEC=3,100; M_w/M_n=1.45) was used to prepare a macroinitiator for atom transfer radical polymerization (ATRP) via hydrosilation with 1-(2-bromoisobutyryloxy)propyl-tetramethyldisiloxane. Polar segments were then incorporated to polypropylene by chain extension using either methyl methacrylate, or n-butyl acrylate. While blocking efficiency was limited in this system, well-defined PP-b-PMMA (M_n=22,220; M_w/M_n=1.14) was obtained by extraction of unreacted polypropylene with diethyl ether.     

Synthesis and utility of ethylene (meth)acrylate copolymers prepared by a tandem ring-opening polymerization hydrogenation strategy

One new and one established functional cyclooctene were prepared and (co)polymerized using ring-opening metathesis polymerization. The resulting polymers were hydrogenated to yield the corresponding functional polyolefins that were structurally equivalent to copolymers of ethylene and either methyl methacrylate, t-butyl acrylate, or acrylic acid after deprotection. The copolymers that incorporate methyl methacrylate into the backbone were used as compatibilizers for poly(methyl methacrylate)/polyethylene blends. The copolymers that incorporate t-butyl acrylate into the backbone yielded elastomers that could be thermally crosslinked. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 3117–3126     

Densely grafting copolymers of ethyl cellulose through atom transfer radical polymerization

Densely grafting copolymers of ethyl cellulose with polystyrene and poly(methyl methacrylate) were synthesized through atom transfer radical polymerization (ATRP). First, the residual hydroxyl groups on the ethyl cellulose reacted with 2‐bromoisobutyrylbromide to yield 2‐bromoisobutyryloxy groups, known to be an efficient initiator for ATRP. Subsequently, the functional ethyl cellulose was used as a macroinitiator in the ATRP of methyl methacrylate and styrene in toluene in conjunction with CuBr/N,N,N′,N″,N″‐pentamethyldiethylenetriamine as a catalyst system. The molecular weight of the graft copolymers increased without any trace of the macroinitiator, and the polydispersity was narrow. The molecular weight of the side chains increased with the monomer conversion. A kinetic study indicated that the polymerization was first‐order. The morphology of the densely grafted copolymer in solution was characterized through laser light scattering. The individual densely grafted copolymer molecules were observed through atomic force microscopy, which confirmed the synthesis of the densely grafted copolymer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4099–4108, 2005     

Synthesis of telechelics and block copolymers via “living” radical polymerization

Hydroxy‐telechelic poly(methyl methacrylate)s of molecular weights below 5000 were obtained by atom transfer radical polymerization (ATRP) of methyl methacrylate followed by end‐capping with allyl alcohol via atom transfer radical addition (ATRA). As initiators for the ATRP, monofunctional initiators with an additional hydroxy group in the molecule or bifunctional initiators were employed. The successful synthesis of the hydroxy‐telechelic PMMA was proved by determination of their molecular weight using MALDI‐TOF‐MS. The efficiency of the end‐capping reaction was determined by ¹H NMR spectroscopy using the allyl N‐(4‐tolyl)carbamate as end‐capping agent. Block copolymers comprising a poly(ethylene oxide) (PEO) block and a poly(methyl methacrylate) (PMMA) block were prepared by ATRP using a macroinitiator on the PEO basis. The dormant species of the macroinitiator consists of the phenyl chloroacetate moiety which shows a high rate of initiation. The successful synthesis of the poly(ethylene oxide)‐block‐poly(methyl methacrylate) was proved by ¹H NMR spectroscopy; the ratios of EO/MMA repeating units in the feed and the copolymer were nearly equal.     

Synthesis of PMMA‐b‐PBA block copolymer in homogeneous and miniemulsion systems by DPE controlled radical polymerization

In this research, poly(methyl methacrylate)‐b‐poly(butyl acrylate) (PMMA‐b‐PBA) block copolymers were prepared by 1,1‐diphenylethene (DPE) controlled radical polymerization in homogeneous and miniemulsion systems. First, monomer methyl methacrylate (MMA), initiator 2,2′‐azobisisobutyronitrile (AIBN) and a control agent DPE were bulk polymerized to form the DPE‐containing PMMA macroinitiator. Then the DPE‐containing PMMA was heated in the presence of a second monomer BA, the block copolymer was synthesized successfully. The effects of solvent and polymerization methods (homogeneous polymerization or miniemulsion polymerization) on the reaction rate, controlled living character, molecular weight (M_n) and molecular weight distribution (PDI) of polymers throughout the polymerization were studied and discussed. The results showed that, increasing the amounts of solvent reduced the reaction rate and viscosity of the polymerization system. It allowed more activation–deactivation cycles to occur at a given conversion thus better controlled living character and narrower molecular weight distribution of polymers were demonstrated throughout the polymerization. Furthermore, the polymerization carried out in miniemulsion system exhibited higher reaction rate and better controlled living character than those in homogeneous system. It was attributed to the compartmentalization of growing radicals and the enhanced deactivation reaction of DPE controlled radical polymerization in miniemulsified droplets. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4435–4445, 2009     

Synthesis of a well-defined glycopolymer by atom transfer radical polymerization

Controlled free radical polymerization of sugar-carrying methacrylate, 3-O-methacryloyl-1,2 : 5,6-di-O-isopropylidene-d-glucofuranose (MAIpGlc) was achieved by the atom transfer radical polymerization (ATRP) technique with an alkyl halide/copper-complex system in veratrole at 80°C. The time–conversion first-order plot was linear and the number-average molecular weight increased in direct proportion to the ratio of the monomer conversion to the initial initiator concentration, providing PMAIpGlc with a low polydispersity. The sequential addition of the two monomers styrene (S) and MAIpGlc afforded a block copolymer of the type PS-b-PMAIpGlc. The acidolysis of the homo- and block copolymers gave well-defined glucose-carrying water-soluble polymers PMAGlc and PS-b-PMAGlc, respectively. The amphiphilic PS-b-PMAGlc block copolymer exhibited a microdomain surface morphology with spherical PS domains in a PMAGlc matrix. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2473–2481, 1998     

Synthesis of poly(β‐pinene)‐g‐poly(meth)acrylate by the combination of living cationic polymerization and atom transfer radical polymerization

New graft copolymers of β‐pinene with methyl methacrylate (MMA) or butyl acrylate (BA) were synthesized by the combination of living cationic polymerization and atom transfer radical polymerization (ATRP). β‐Pinene polymers with predetermined molecular weights and narrow molecular weight distributions (MWDs) were prepared by living cationic polymerization with the 1‐phenylethyl chloride/TiCl₄/Ti(OiPr)₄/nBu₄NCl initiating system, and the resultant polymers were brominated quantitatively by N‐bromosuccinamide in the presence of azobisisobutyronitrile, yielding poly(β‐pinene) macroinitiators with different bromine contents (Br/β‐pinene unit molar ratio = 1.0 and 0.5 for macroinitiators a and b , respectively). The macroinitiators, in conjunction with CuBr and 2,2′‐bipyridine, were used to initiate ATRP of BA or MMA. With macroinitiator a or b , the bulk polymerization of BA induced a linear first‐order kinetic plot and gave graft copolymers with controlled molecular weights and MWDs; this indicated the living nature of these polymerizations. The bulk polymerization of MMA initiated with macroinitiator a was completed instantaneously and induced insoluble gel products. However, the controlled polymerization of MMA was achieved with macroinitiator b in toluene and resulted in the desired graft copolymers with controlled molecular weights and MWDs. The structures of the obtained graft copolymers of β‐pinene with (methyl)methacrylate were confirmed by ¹H NMR spectra. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1237–1242, 2003     

One‐step synthesis of hyperbranched polyethylene macroinitiator and its block copolymers with methyl methacrylate or styrene via ATRP

Block copolymers of hyperbranched polyethylene (PE) and linear polystyrene (PS) or poly(methyl methacrylate) (PMMA) were synthesized via atom transfer radical polymerization (ATRP) with hyperbranched PE macroinitiators. The PE macroinitiators were synthesized through a “living” polymerization of ethylene catalyzed with a Pd‐diimine catalyst and end‐capped with 4‐chloromethyl styrene as a chain quenching agent in one step. The macroinitiator and block copolymer samples were characterized by gel permeation chromatography, ¹H and ¹³C NMR, and differential scanning calorimetry. The hyperbranched PE chains had narrow molecular weight distribution and contained a single terminal benzyl chloride per chain. Both hyperbranched PE and linear PS or PMMA blocks had well‐controlled molecular weights. Slow initiation was observed in ATRP because of steric effect of hyperbranched structures, resulting in slightly broad polydispersity index in the block copolymers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3024–3032, 2010