Pure and Palladium‐Loaded Co3O4 Hollow Hierarchical Nanostructures with Giant and Ultraselective Chemiresistivity to Xylene and Toluene

Pure and palladium‐loaded Co₃O₄ hollow hierarchical nanostructures consisting of nanosheets have been prepared by solvothermal self‐assembly. The nanostructures exhibited an ultrahigh response and selectivity towards p‐xylene and toluene. The responses (resistance ratio) of the palladium‐loaded Co₃O₄ hollow hierarchical nanostructures to 5 ppm of p‐xylene and toluene were as high as 361 and 305, respectively, whereas the selectivity values (response ratios) towards p‐xylene and toluene over interference from ethanol were 18.1 and 16.1, respectively. We attributed the giant response and unprecedented high selectivity towards methylbenzenes to the abundant adsorption of oxygen by Co₃O₄, the high chemiresistive variation in the Co₃O₄ nanosheets (thickness≈11 nm), and the catalytic promotion of the specific gas‐sensing reaction. The morphological design of the p‐type Co₃O₄ nanostructures and loading of the palladium catalyst have paved a new way to monitoring the most representative indoor air pollutants in a highly selective, sensitive, and reliable manner.     

Nanocrystalline spinel zinc-substituted cobalt ferrite thick film an efficient ethanol sensor

This study considered Zn-substituted cobalt ferrite (Zn_xCo_1-xFe₂O₄ (x = 0.0–1.0) (ZCF)) thick films structural, morphological, and electrical properties; and gas sensing performance. The ZCF thick film sensor was screen printed on a glass substrate and tested for different analyte gases, including H₂, H₂S, CO₂, Cl₂, NH₃, LPG, and C₂H₅OH. We used X-ray photoelectron spectrometry to investigate composition, chemical state, iron/cobalt or zinc ratio, and cation distribution within Zn-substituted cobalt spinel ferrite tetrahedral and octahedral sites without impurities. FESEM and HR-TEM confirmed grain dimensions between 0.13 and 0.23 μm and porous, nearly spherical to flake-like morphology for the ZCF samples. Sample DC resistivity reduced with increasing temperature, confirming semiconductor nature. Thick film ZCF composition achieved highest the gas response and selectivity to 100 ppm ethanol at room temperature (30 °C). Overall results confirmed that flake-like ZCF sensors could be effective ethanol gas sensors.     

One‐Pot Synthesis of Pd‐Loaded SnO2 Yolk–Shell Nanostructures for Ultraselective Methyl Benzene Sensors

A continuous, single‐step, and large‐scale preparation of Pd‐catalyst‐loaded SnO₂ yolk–shell spheres is demonstrated. These nanostructures show an unusually high response and selectivity to methyl benzenes, such as xylene and toluene, with very low cross‐responses to various interfering gases, making them suitable for precise monitoring of indoor air quality.     

Crack‐Free Periodic Porous Thin Films Assisted by Plasma Irradiation at Low Temperature and Their Enhanced Gas‐Sensing Performance

Homogenous thin films are preferable for high‐performance gas sensors because of their remarkable reproducibility and long‐term stability. In this work, a low‐temperature fabrication route is presented to prepare crack‐free and homogenous metal oxide periodic porous thin films by oxygen plasma irradiation instead of high temperature annealing by using a sacrificial colloidal template. Rutile SnO₂ is taken as an example to demonstrate the validity of this route. The crack‐free and homogenous porous thin films are successfully synthesized on the substrates in situ with electrodes. The SnO₂ porous thin film obtained by plasma irradiation is rich in surface OH groups and hence superhydrophilic. It exhibits a more homogenous structure and lower resistance than porous films generated by annealing. More importantly, such thin films display higher sensitivity, a lower detection threshold (100 ppb to acetone) and better durability than those that have been directly annealed, resulting in enhanced gas‐sensing performance. The presented method could be applied to synthesize other metal oxide homogenous thin films and to fabricate gas‐sensing devices with high performances.     

A Highly Sensitive and Selective Non-enzymatic Hydrogen Peroxide Sensor Based on Nanostructured Co3O4 Thin Films Using the Sol-gel Method

In this work we report an easy and efficient way to fabricate nanostructured cobalt oxide (Co₃O₄) thin films as a non-enzymatic sensor for H₂O₂ detection. Co₃O₄ thin films were grown on ITO glass substrates via the sol-gel method and characterized with several techniques including X-ray diffraction, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and optical absorbance. The Co₃O₄ thin films’ performance regarding hydrogen peroxide detection was studied in a 0.1 M NaOH solution using two techniques, cyclic voltammetry (CV) and amperometry. The films exhibited a high sensitivity of 1450 μA.mM⁻¹.cm⁻², a wide linear range from 0.05 μM to 1.1 mM, and a very low detection limit of 18 nM. Likewise, the Co₃O₄ thin films produced showed an exceptional stability and a high selectivity.     

Highly Responsive and Selective Ethanol Gas Sensor Based on Co3O4-Modified SnO2 Nanofibers

SnO₂ nanofibers were synthesized by electrospinning and modified with Co₃O₄ via impregnation in this work. Chemical composition and morphology of the nanofibers were systematically characterized, and their gas sensing properties were investigated. Results showed that Co₃O₄ modification significantly enhanced the sensing performance of SnO₂ nanofibers to ethanol gas. For a sample with 1.2 mol% Co₃O₄, the response to 100 ppm ethanol was 38.0 at 300℃, about 6.7 times larger than that of SnO₂ nanofibers. In addition, the response/recovery time was also greatly reduced. A power-law dependence of the sensor response on the ethanol concentration as well as excellent ethanol selectivity was observed for the Co₃O₄/SnO₂ sensor. The enhanced ethanol sensing performance may be attributed to the formation of p-n heterojunctions between the two oxides.     

Hydrothermal synthesis of one-dimensional α-MoO3 nanomaterials and its unique sensing mechanism for ethanol

In gas sensor applications, the availability of highly sensitive and rapid response/recovery detector for ethanol gas is sparse. One-dimensional orthogonal crystalline molybdenum trioxide nanomaterials were synthesized by an economical and environmentally friendly hydrothermal method. X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy spectroscopy (EDS) were used to investigate the structure and morphology of the nanometer materials. The relevant characterization shows that nanobelts are highly crystalline layered structures with a width of about 200 nm and a length of a few micrometers. The synthesized ethanol gas sensors based on α-MoO₃ semiconductor material show the highest response at 350 °C. Gas sensitivity tests indicated that α-MoO₃ nanobelts respond well to 50 ～ 600 ppm ethanol at optimal operating temperatures. The selectivity test among various reducing gases shows that the sensor responds better to ethanol compared to other gases such as xylene, NO₂, CO, and H₂ gases. This excellent sensing performance is attributed to the unique sensing mechanism formed in the layered MoO₃ nanobelts through the catalytic reaction between ethanol and MoO₃ lattice oxygen and adsorbed oxygen. The sensing mechanism of the co-catalytic effect of lattice oxygen and adsorbed oxygen on ethanol is also discussed in depth.     

Characterization of the Optical and Gas Sensitivities of a Nickel-Doped Lithium Iron Phosphate Thin Film

The influence of heat-treatment temperature on the optical properties (refractive index, transmittance, and attenuation) and gas sensitivities of nickel-doped lithium iron phosphate (LiFe_0.99Ni_0.01PO₄) thin films were discussed. LiFe_0.99Ni_0.01PO₄ was synthesized in one step using hydrothermal methods and fixed to tin-diffused glass as a sensing film by spin-coating before calcination at different temperatures. The obtained thin films were characterized by refractive index, thickness, attenuation, and porosity, as well as gas sensing performances for benzene, toluene, and xylene. The experimental results indicated that the LiFe_0.99Ni_0.01PO₄ thin films dried at 450°C displayed higher refractive indices, good transparency, and less attenuation; thus, the resulting sensor of a LiFe_0.99Ni_0.01PO₄ thin film/tin-diffused optical wave-guide exhibited a greater response to xylene in the concentration range of 0.1–1000?ppm.     

Novel Fabrication of Conductive Polymers Contained Micro‐Array Gas Sensitive Films Using A Micromanipulation Method

A novel method for fabricating a micro gas sensor film on an indium tin oxide (ITO) electrode patterned using micro‐machining technology was developed. A micromanipulation system equipped with a counter electrode (Au; Ø10 μm) and a microsyringe, which was connected to a microinjection system, was first constructed. With this system, micro gas sensor arrays could be successfully prepared on ITO electrodes. Two kinds of micro gas sensor films were prepared, based on polythiophene (PTh) and poly(3‐n‐dodecylthiophene) (PD). The response behavior of conventional PTh and micro‐PTh films against NH₃ at three different operating temperatures (25, 40 and 60 °C) was investigated by measuring the resistance of the film. With the micro‐PTh film, a reversible response was observed against NH₃ when measured at 40 and 60 °C. In addition, the responsive characteristics of the microsensor films against different testing gases were examined at the three operating temperatures. The resistance of the microsensor films of PTh and PD changed considerably, depending on the type of testing gas, allowing these sensor films to be used for the detection of various gases. Furthermore, the microsensor films had a high stability compared with conventional films prepared from the same polymer.     

Ammonia gas sensor based on a spinel semiconductor,Co<Subscript>0.8</Subscript>Ni<Subscript>0.2</Subscript>Fe<Subscript>2</Subscript>O<Subscript>4</Subscript> nanomaterial

Thick film of nanocrystalline Co_0.8Ni_0.2Fe₂O₄ was obtained by sol–gel citrate method for gas sensing application. The synthesized powder was characterized by X-ray diffraction (XRD) and transmission electron microscopy. The XRD pattern shows spinel type structure of Co_0.8Ni_0.2Fe₂O₄. XRD of Co_0.8Ni_0.2Fe₂O₄ revels formation of solid solution with average grain size of about 30 nm. From gas sensing properties it observed that nickel doping improves the sensor response and selectivity towards ammonia gas and very low response to LPG, CO, and H₂S at 280 °C. Furthermore, incorporation of Pd improves the sensor response and stability of ammonia gas and reduced the operating temperature upto 210 °C. The sensor is a promising candidate for practical detector of ammonia.     

Synthesis of Continuous Mesoporous Alumina Films with Large‐Sized Cage‐Type Mesopores by Using Diblock Copolymers

Mesoporous alumina films with large‐sized cage‐type mesopores were prepared by using commercially available diblock copolymer (PS‐b‐PEO) and economic inorganic salt (AlCl₃) as aluminum source. The obtained mesopore sizes drastically expand from 35 nm to 80 nm when the amount of ethanol in the precursor solutions were controlled. More interestingly, under an optimized amount of ethanol as co‐solvent, there was no significant change of micelle morphology on the substrate, even though the relative amount of PS‐b‐PEO to alumina source was dramatically varied. When the amount of alumina precursor was decreased, the pore walls gradually became thinner, thereby improving pore connectivity. The ordered mesoporous alumina films obtained in this study exhibit high thermal stability up to 1000 °C, and their frameworks are successfully crystallized to γ‐alumina phase. This technique could also be applicable for creating other metal oxide thin films with large mesopores.     

HFIP-Functionalized Co3O4 Micro-Nano-Octahedra/rGO as a Double-Layer Sensing Material for Chemical Warfare Agents

Semiconductor metal oxides (SMO)-based gas-sensing materials suffer from insufficient detection of a specific target gas. Reliable selectivity, high sensitivity, and rapid response–recovery times under various working conditions are the main requirements for optimal gas sensors. Chemical warfare agents (CWA) such as sarin are fatal inhibitors of acetylcholinesterase in the nerve system. So, sensing materials with high sensitivity and selectivity toward CWA are urgently needed. Herein, micro-nano octahedral Co₃O₄ functionalized with hexafluoroisopropanol (HFIP) were deposited on a layer of reduced graphene oxide (rGO) as a double-layer sensing materials. The Co₃O₄ micro-nano octahedra were synthesized by direct growth from electrospun fiber templates calcined in ambient air. The double-layer rGO/Co₃O₄-HFIP sensing materials presented high selectivity toward DMMP (sarin agent simulant, dimethyl methyl phosphonate) versus rGO/Co₃O₄ and Co₃O₄ sensors after the exposure to various gases owing to hydrogen bonding between the DMMP molecules and Co₃O₄-HFIP. The rGO/Co₃O₄-HFIP sensors showed high stability with a response signal around 11.8 toward 0.5 ppm DMMP at 125 °C, and more than 75 % of the initial response was maintained under a saturated humid environment (85 % relative humidity). These results prove that these double-layer inorganic–organic composite sensing materials are excellent candidates to serve as optimal gas-sensing materials.     

Capacitive porous silicon sensors for measurement of low alcohol gas concentration at room temperature

Capacitive alcohol gas sensors using a porous silicon (PS) layer were fabricated and investigated for the measurement of breath alcohol concentration. Since the PS layer shows high adsorption against ethanol along with a large internal surface area, detecting low alcohol gas concentrations without any heating may be realized in comparison with metal oxide sensors. In this work, we measured the capacitance for the range of 0–0.5% alcohol concentrations using the proposed sensors, and observed how illumination of UV light affected the sensitivity. In addition, the effect of CO₂ and N₂ gases involved commonly in exhaling breath was estimated, and the same experiment for methanol gas was executed to compare qualitatively with ethanol gas. Received: 23 July 1999 / Accepted: 15 October 1999     

Fabrication of Porous Metal Oxide Semiconductor Films by a Self-Template Method Using Layered Hydroxide Metal Acetates

Porous metal oxide (Co₃O₄, NiO, or ZnO) films were fabricated by a self-template method using layered hydroxide metal acetates (LHMA; metal = Co, Ni, or Zn) as templates. LHMAs were initially grown on glass substrates through a chemical bath deposition in methanolic-aqueous solutions of metal acetates at 60°C. The template films had a unique, nest-like morphology consisting of interlaced flake-like particles as a result of two-dimensional crystal growth of LHMAs in supersaturated solutions. The templates were successfully converted into porous Co₃O₄, NiO, or ZnO films by heating at 500°C for 10 min in air without microstructural deformation.     

ZnO/Co3O4 Porous Nanocomposites Derived from MOFs: Room‐Temperature Ferromagnetism and High Catalytic Oxidation of CO

ZnO/Co₃O₄ porous nanocomposites were successfully fabricated by the thermal decomposition of Prussian Blue analogue (PBA) Zn₃[Co(CN)₆]₂ nanospheres obtained at room temperature. Interestingly, ZnO/Co₃O₄ porous nanocomposites exhibit room‐temperature ferromagnetism. Moreover, the ZnO/Co₃O₄ porous nanocomposites show good catalytic activity for CO oxidation, and the CO conversion rate reaches 100 % at 250 °C. It is suggested that the synergistic effect of each component, relative high surface area (32 m² g^?1) and porous structure lead to the promising catalytic properties.     

Novel Sn Doped Co3O4 Thin Film for Nonenzymatic Glucose Bio‐Sensor and Fuel Cell

A facile chemical solution deposition via two‐step spin coating technique was used to fabricate nano‐particulate novel Sn doped Co₃O₄ thin film for glucose sensor and fuel cell applications. Substitution of Sn into Co₃O₄ host lattice lead to a remarkable increase in the electrocatalytic activity of the Co₃O₄ electrode material. Film thickness played a significant role in enhancing the charge transferability of the electrode as was observed from electrochemical impedance spectroscopy (EIS). The best sensor exhibited two wide linear response ranges (2 μM up to ∼0.5 mM and 0.6 mM up to ∼5.5 mM respectively) with sensitivities of 921 and 265 μA cm⁻² mM⁻¹ respectively and low limit of detection of 100 nM (S/N=3). The sensor was very selective towards glucose in the presence of various interference and showed long term stability. Moreover, the developed thin film modified electrode could generate one electron current in nonenzymatic fuel cell setup at room temperature.     

Synthesis of cobalt doped silica thin film for low temperature optical gas sensor

A modified sol–gel method was used to prepare cobalt doped silica thin film with a cobalt content of 10, 20 and 30 mol% (10Co, 20Co and 30Co). The prepared films were annealed at different temperatures in the range 400–1,000 °C, and their structural evolution examined. The mixed valence cobalt oxide, Co₃O₄, crystallizes only in the sample with the higher cobalt content, while cobalt silicate is the only crystalline phase detected in the sample 10Co and 20Co. Both the cobalt content and the temperature of heat treatment resulted to affect the nature of cobalt species dispersed in the silica matrix. The 30Co was selected for further investigations by FTIR spectroscopy to follow the structural evolution of 30Co film as function of the temperature and UV–Vis to get information on the cobalt valence state. The optical gas-sensing properties of 30Co films, containing Co₃O₄ as the major cobalt phase, were studied through the measuring of the film transmittance in dry air and in presence of dry air containing variable concentrations of polluting gases, CO and NO₂. The 30Co samples resulted to be highly sensitive to CO at room temperature. An explanation for the CO sensing characteristics, at low temperature, was proposed by referring to the physisorption-related mechanics of CO.     

Organic gas sensor using BiCuVOx solid electrolyte

A potentiometric organic gas sensor-based on BiCuVO_x (Bi₂Cu_0.1V_0.9O_5.35) solid electrolyte was investigated. Electromotive force (EMF) of the sensor device, in which a BiCuVO_x sintered disk is fitted with composite electrodes of BiCuVO_x/La_0.6Sr_0.4Co_0.78Ni_0.02Fe_0.2O₃, was measured in the presence of various organic gases at 350–500 °C. The device responded to volatile organic compounds (VOC) of formaldehyde, toluene, and ethanol, but showed little sensitivities to methane, propane, propene, CO, and H₂. The EMF of the sensor was linear to the logarithm of organic gas concentrations, suggesting that the generation of EMF is explained on the basis of the mixed potential theory. The observed good sensitivity toward VOC derives from the good oxide ion conductivity of BiCuVO_x and proper electro-catalytic activity of the perovskite oxide electrode even at lower temperature.     

Non‐enzymatic Fructose Sensor Based on Co3O4 Thin Film

In this study, we report on the selective of fructose on Co₃O₄ thin film electrode surface. A facile chemical solution deposition technique was used to fabricate Co₃O₄ thin film on fluorine doped tin oxide, FTO, glass. Electrode characterization was done using XRD, HRTEM, SEM, AFM, and EIS. The constructed sensor exhibited two distinctive linear ranges (0.021–1.74 mM; 1.74–∼15 mM) covering a wide linear range of up to ∼15 mM at an applied potential of +0.6 V vs Ag/AgCl in 0.1 M NaOH solution. The sensor demonstrated high, reproducible and repeatable (R.S.D of <5 %) sensitivity of 495 (lower concentration range) & 53 (higher concentration range) μA cm⁻² mM⁻¹. The sensor produced a low detection limit of ∼1.7 μM (S/N =3). The electrode was characterised by a fast response time of <6 s and long term stability. The repeatability and stability of the electrode resulted from the chemical stability of Co₃O₄ thin film. The sensor was highly selective towards fructose compared to the presence of other key interferences i. e. AA, AC, UA. The ease of the electrode fabrication coupled with good electrochemical activity makes Co₃O₄ thin film, a promising candidate for non‐enzymatic fructose detection.     

Fabrication of Ordered TiO2 Porous Thin Films by Sol-Dipping PS Template Method

Monolayer polystyrene spheres (∼400 nm) array templates were assembled orderly on clean glass substrates by dip-drawing method from emulsion of PS and porous TiO₂ thin films were prepared by using sol-dipping template method to fill TiO₂ sol into the interstices among the close-packed PS templates and then annealing to remove the PS templates. The effects of TiO₂ precursor sol concentration and dipping time in sol on the porous structure of the thin films were studied. The results showed pore size of the ordered TiO₂ porous thin film depended mainly on PS size and partly on TiO₂ sol concentration. The shrinkage of pore diameter was about 10% for 0.2 M and 20% for 0.4 M TiO₂ sol concentrations. X-ray diffraction (XRD) spectra indicated the porous thin film was anatase structure. The transmittance spectrum showed that optical transmittance of the porous thin film kept above 70% beyond the wavelength of 430 nm. Optical band-gap of the porous TiO₂ thin film (fired at 550^∘;C) was 3.12 eV.