内压圆筒斜接管结构的棘轮效应分析

利用自行设计的圆筒斜接管面内弯曲加载装置, 采用电阻应变法, 在多轴疲劳实验机上对循环弯曲载荷作用下的20$^{\#}$钢内压圆筒斜接管结构进行了棘轮效应试验, 发现斜接管结构的锐角区存在棘轮应变, 且主要发生在第一主应变方向即指向焊缝的方向. 对于所研究的实验结构, 最大棘轮应变点出现在对称面锐角区的接管侧. 采用阶梯加载的方法确定了各考察点的棘轮边界. 选取4种典型的随动强化模型, 借助ANSYS软件的二次开发对面内循环弯矩作用下内压斜接管结构的棘轮效应进行数值模拟, 发现Ohno-Wang模型及基于Ohno-Wang模型的改进模型对棘轮应变的预测较为准确. 采用MJS(modifed Jiang-Sehitoglu)模型按等效塑性应变增量控制法得到了与实验结果基本吻合的各考察点的棘轮边界, 并根据最大棘轮应变点的数据确定了结构的棘轮边界, 可用于该结构的塑性安定性评价.      

304不锈钢室温单轴循环棘轮行为的粘塑性本构描述

在统一粘塑性循环本构模型的框架下对循环硬化的304不锈钢的单轴棘轮行为进行了本构描述。模型中通过随动硬化背应力演化和各向同性变形阻力演化对304不锈钢在非对称应力循环下的循环附加硬化和循环流动特性进行了分析，同时考虑了加载历史对循环棘轮行为的影响。将模型应用于304不锈钢室温单轴循环棘轮行为及其对加载历史依赖性的描述中，预言结果与实验结果吻合较好。     

循环软化45碳钢和循环硬化304不锈钢的棘轮行为实验研究

对循环软化45碳钢的单轴应力循环下的平均应力、应力幅值以及先前应变循环对棘轮效应的影响进行了实验研究;并对循环硬化的304不锈钢进行了多种非比例循环加载路径下路径形状、路径等效应力幅值、平均应变与平均应力对材料棘轮变形行为的影响实验．发现平均应力和应力幅值及其历史对于材料的棘轮行为都有很大的影响．     

焊接接头局部塑性行为的循环压痕实验研究

基于纳米压痕技术,对转子钢焊接接头不同区域（母材、焊缝和热影响区）开展了压入位移控制的单向压痕实验和压入载荷控制的循环压痕实验研究．首先,通过压入位移控制的单向压痕实验,采用多次测试取平均值的方式获得了焊接接头各个区域的弹性模量和硬度分布特征,同时对各区域弹性模量中值点的载荷-压入深度曲线进行了分析;其次,对各个区域进行压入载荷控制的循环压痕实验,比较其压入深度随循环周次的演化特征．结果表明,焊接接头不同区域力学性能差异较大,热影响区的弹性模量、硬度、抗拉强度和抗循环变形能力最高,焊缝次之,母材最弱;三个区域在循环压痕载荷下的接触载荷-压入深度滞回环曲线均表现出类似棘轮变形的演化特征,且母材演化速度高于焊缝,高于热影响区．研究结果对汽轮机焊接转子的焊接工艺的优化、寿命预测和可靠性设计具有重要的借鉴意义．     

奥氏体不锈钢高温循环棘轮行为的实验研究

对两种不锈钢材料（316L和304）进行了高温应力控制下的系统循环试验。对该类材料在应力循环下的平均应力、应力幅值及其历史对循环蠕变（棘轮效应）的影响进行了分析,同时也分析了环境温度的变化以及先前应变循环对后继应力循环的棘轮行为的影响。研究表明,两种不锈钢材料在高温非对称循环下的单轴棘轮行为基本相同,不但依赖于当前温度和加载状态,而且还依赖于先前加载历史。研究得到了不锈钢材料高温单轴循环棘轮行为的一些有意义的结果。     

超弹性镍钛形状记忆合金单轴相变棘轮行为的宏观唯象本构模型

超弹性镍钛形状记忆合金因其良好的力学性能以及独特的超弹性和形状记忆效应已广泛应用于土木工程、航空航天和生物医疗等多个领域,在实际服役环境中超弹性镍钛合金元件不可避免地会承受不同应力水平的循环载荷作用,亟待建立描述相变棘轮行为(即峰值应变和谷值应变随着正相变和逆相变循环的进行不断累积)的循环本构模型.为此,基于已有的超弹性镍钛形状记忆合金在不同峰值应力下的单轴相变棘轮行为实验研究结果,在广义黏塑性框架下,对Graesser等提出的通过背应力非线性演化方程反映超弹性镍钛形状记忆合金超弹性行为的一维宏观唯像本构模型进行了拓展,考虑了正相变和逆相变过程中特征变量的差异及其随循环的演化,以非弹性应变的累积量为内变量引入了正相变开始应力、逆相变开始应力、相变应变和残余应变的演化方程,同时通过峰值应力与正相变完成应力的比值来确定演化方程中的相关系数,建立了描述超弹性镍钛合金单轴相变棘轮行为的本构模型.将模拟结果与对应的实验结果进行对比发现,建立的宏观唯像本构模型能够合理地描述超弹性镍钛形状记忆合金的单轴相变棘轮行为及其峰值应力依赖性,模型的预测结果和实验结果吻合得很好.     

棘轮行为及其本构模型和工程应用的研究进展

棘轮行为(Ratcheting)是非对称应力循环加载下材料特有的一种非弹性循环变形特征,是结构安全性和寿命评估中必须考虑的一个重要因素,近二十多年来已经引起了国内外研究者的广泛重视.本文详细评述了近几年来循环棘轮行为的实验研究、本构模拟和模型的有限元实现以及工程应用方面的研究现状,并在此基础上对今后的研究方向提出了一定的建议.     

304不锈钢室温和高温单轴循环塑性的实验研究

对304不锈钢进行了室温和高温单轴应变控制和应力控制下的系统循环试验。揭示和分析了循环应变幅值、平均应变及其历史和温度历史对材料应变循环特性的影响以及应力幅值、平均应力及其历史以及温度对循环棘轮行为的影响。也讨论了应变循环和应力循环间交互作用对材料循环塑性行为的影响。研究表明,无益单轴应变循环特性还是非对称单轴应力循环下的棘轮效应不仅取决于当前温度和加载状态,而且强烈依赖于其加载历史。研究得到了一些有助于304不锈钢室温和高温单轴循环行为本构描述的结果。     

棘轮安定曲线在不锈钢压力容器应变强化技术中的应用

应变强化是不锈钢压力容器结构实现轻型化的重要途径,而应变强化内压的确定则是应变强化技术的核心。为了能够更准确有效地达到结构应变强化的目的,对循环加载的应变强化方式进行了研究。通过304不锈钢材料的室温单轴棘轮试验,建立了应力比R0条件下的棘轮安定曲线。根据Mises等效原理,利用该曲线通过一次弹塑性有限元分析直接获得结构在循环载荷作用下的强化内压和产生的塑性应变,与试验结果吻合较好,说明运用循环加载的应变强化方式可以有效地达到应变强化的目的。在达到相同的应变强化程度要求下,该方法降低了强化内压,因此可以减小过载加压的风险。     

管长对带弯头管道内可燃预混气体爆炸规律及薄壁动态响应的影响研究

基于气云燃爆实验平台,开展了不同长度弯曲管道内丙烷-空气预混气体燃爆实验测试与分析,探索管道长度对弯曲管道内可燃气体燃爆特性及爆炸冲击波对管道薄壁加载效应的影响。实验分别采用光电传感器、压力传感器和应变传感器对管道内爆炸参数和管道薄壁的应力应变规律进行了测试,结果表明,管道越长,弯曲段两侧壁面超压和管壁最大应变越大,压力时程曲线与管道薄壁应变时程曲线具有良好的一致性;弯管一定程度上激励了火焰加速传播,火焰传播速度在90°拐点处降至最低;管道长度对管道内火焰燃爆规律的影响是整体的,管道长度越长,管内压力和火焰速度越大,最大爆炸压力出现在管道末端,冲击波对管壁的加载属于动态加载。     

Evaluation of cyclic plasticity models in ratcheting simulation of straight pipes under cyclic bending and steady internal pressure

This paper evaluates seven cyclic plasticity models for structural ratcheting response simulations. The models evaluated are bilinear (Prager), multilinear (Besseling), Chaboche, Ohno–Wang, Abdel Karim–Ohno, modified Chaboche (Bari and Hassan) and modified Ohno–Wang (Chen and Jiao). The first three models are already available in the ANSYS finite element package, whereas the last four were implemented into ANSYS for this study. Experimental responses of straight steel pipes under cyclic bending with symmetric end rotation history and steady internal pressure were recorded for the model evaluation study. It is demonstrated that when the model parameters are determined from the material response data, none of the models evaluated perform satisfactorily in simulating the straight pipe diameter change and circumferential strain ratcheting responses. A detailed parameter sensitivity study with the modified Chaboche model was conducted to identify the parameters that influence the ratcheting simulations and to determine the ranges of the parameter values over which a genetic algorithm can search for refinement of these values. The refined parameter values improved the simulations of straight pipe ratcheting responses, but the simulations still are not acceptable. Further, improvement in cyclic plasticity modeling and incorporation of structural features, like residual stresses and anisotropy of materials in the analysis will be essential for advancement of low-cycle fatigue response simulations of structures.     

力-热载荷下双金属复合管的屈曲失效研究

采用有限元方法研究了力-热载荷下双金属复合管的屈曲失效行为,通过三维有限元建模考虑了双金属复合管的准静态复合成型制造过程中产生的残余应力,分析了温度及内压两个主要参数对双金属复合管屈曲失效的影响。结果表明,高温导致材料发生软化,抑制了双金属复合管的屈曲;弯矩、内压及热载荷联合作用下,复合管内介质温度降低,复合管弯矩达到最大值对应的曲率减小,而弯曲承载能力增大,外基管的椭圆率也增大;内压变化对复合管的弯曲承载能力和外基管的椭圆率影响较小。     

Uniaxial and non-proportionally multiaxial ratcheting of SS304 stainless steel at room temperature: experiments and simulations

The uniaxial and non-proportionally multiaxial ratcheting behaviors of SS304 stainless steel at room temperature were initially researched by experiment and then were theoretically described by a cyclic constitutive model in the framework of unified visco-plasticity. The effects of cyclic stress amplitude, mean stress, and their histories on the ratcheting were experimentally investigated under uniaxial and different multiaxial loading paths. The shapes of non-proportional loading paths were linear, circular, elliptical and rhombic, respectively. In the constitutive model, the rate-dependent behavior of the material was reflected by a viscous term; the cyclic flow and cyclic hardening behaviors of the material under asymmetrical stress-controlled cycling were reflected by the evolution rules of kinematic hardening back stress and isotropic deforming resistance, respectively. The effect of loading history on the ratcheting was also considered by introducing two fading memorization functions for maximum inelastic strain amplitude and isotropic deformation resistance, respectively, into the constitutive model. The effect of multiaxial loading path on the ratcheting was reflected by a non-proportional factor defined in this work. The predicting ability of the developed model was proved to be good by comparing the simulations with corresponding experiments.     

考虑塑性应变记忆恢复的循环棘轮本构模型研究

在统一粘塑性循环本构理论框架下,以Ohno-Abdel-Karim非线性随动硬化模型为基础,建立了一个循环本构模型。模型通过引入塑性应变幅值记忆效应,并在塑性应变记忆项中加入恢复系数,提高了对循环硬化材料单轴棘轮行为的预言能力。将模型应用于316L不锈钢单轴棘轮行为的描述中,模拟不同平均应力、应力幅值下的棘轮应变,均与实验数据吻合较好,证明本文改进的本构模型能合理地描述循环硬化材料的单轴棘轮行为。     

A combined phenomenological model for the representation of anisotropic hardening behavior in high strength steel line pipes

Line pipes have anisotropic mechanical properties, such as tensile strength, ductility and toughness. These properties depend on both prestrain during the cold forming process and on the anisotropy of the mother plates. In this study, a phenomenological model combining isotropic and kinematic hardening is developed to represent anisotropic hardening behavior of high strength steel line pipes. The model is adjusted on experiments carried out on smooth and notched axisymmetric bars and plane strain specimens. The model is used to simulate bending tests carried out on large pipes containing a geometric imperfection. Numerical results suggest that prestraining in pipe forming process significantly affects the bending capacity of pipes.     

Uniaxial ratcheting of SS304 stainless steel at high temperatures: visco-plastic constitutive model

The uniaxial ratcheting of SS304 stainless steel at high temperatures (300, 600 and 700 °C) were analyzed experimentally, and described by a cyclic constitutive visco-plasticity model. The rate dependence of the material was accounted for by introducing a viscous term. The cyclic hardening and cyclic flow behavior of the material under asymmetrical stress-controlled cycling were described by the evolution rules of kinematic hardening back stress and isotropic deforming resistance. Under the isothermal condition, temperature effect was included by terms involving temperature in the evolution equations of isotropic deforming resistance. The effect of load history on ratcheting was also considered by introducing a fading memory function of the maximum inelastic strain amplitude and isotropic deformation resistance. After the material constants were determined from the experimental data, the uniaxial ratcheting of SS304 stainless steel was numerically simulated and compared with the corresponding experimental results at high temperatures. The predicted results agree well with the experimental ones.     

Ratcheting and wrinkling of tubes due to axial cycling under internal pressure: Part II analysis

Part I presented a set of experiments in which pressurized tubes were cycled axially under stress control about a compressive mean stress. This loading history causes biaxial ratcheting involving compressive axial strain and expansion of the diameter of the tube. The compressive strain in turn induces the initiation and growth of axisymmetric wrinkles. Persistent cycling resulted in localization of the wrinkles and collapse. In Part II the problem is first modeled as a shell with initial axisymmetric imperfections while the biaxial ratcheting of the material is modeled using the Dafalias–Popov two-surface nonlinear kinematic hardening model. It is demonstrated that when suitably calibrated this modeling framework reproduces the prevalent ratcheting deformations and the evolution of wrinkling including the conditions at collapse accurately for all experiments. The calibrated model is then used to evaluate the ratcheting behavior of pipes under thermal-pressure cyclic loading histories experienced by axially restrained pipelines.     

Ratcheting of cyclically hardening and softening materials: I. Uniaxial behavior

The phenomenon of ratcheting of materials cyclically loaded in the plastic range is studied through combined experimental and analytical efforts (ratcheting here describes the cyclic accumulation of deformation). In particular the work seeks to illustrate how cyclic hardening and softening influence ratcheting. To this end, systematic sets of experiments were performed on stainless steel 304 and carbon steel 1018 which, respectively, exhibit cyclic hardening and softening. Due to the wide variety of behavior observed, and to better illustrate the modelling challenges, the results are divided into uniaxial and multiaxial behavior, and are presented in Parts I and II, respectively. In Part I, the results from a series of uniaxial stress-controlled experiments are presented, which illustrate the parametric dependence of ratcheting in the two materials examined. Results from a set of auxiliary strain-controlled experiments required for quantifying the cyclic hardening and softening characteristics of the materials are also presented. In a preceding publication, the authors demonstrated that ratcheting in cyclically stable materials could be simulated with consistent accuracy by allowing the bounds of the two-surface model of Dafalias-Popov to translate in the direction of ratcheting at the rate of ratcheting. This modified model, coupled with previously developed schemes for simulating cyclic hardening in strain-controlled cycling, are used to simulate the experimental results developed. Strengths, weaknesses and plausible alternatives are critically presented. The results are quite promising.     

非比例循环塑性内时本构关系研究

在Valanis的内时本构理论的框架中,引入内结构张量以反映由于非比例加载而引起金属材料的附加等向强化及异向强化效应,同时提出材料强化程度的度量采用沿路径法线方向的塑性应变分量来描述.这些考虑的有效性已经通过用所建模型对304不锈钢材料在一些典型非比例循环加载路径下的响应进行的理论预测得到了验证;将该模型应用于U71Mn材料室温单轴棘轮行为描述中,结果显示内结构张量的引入不仅能较好地反映应变控制下的非比例附加效应,而且也能较好地反映应力控制下塑性应变的累积及变化率.     

Benchmark experiments and characteristic cyclic plasticity deformation

Key issues in cyclic plasticity modeling are discussed based upon representative experimental observations on several commonly used engineering materials. Cyclic plasticity is characterized by the Bauschinger effect, cyclic hardening/softening, strain range effect, nonproporitonal hardening, and strain ratcheting. Additional hardening is identified to associate with ratcheting rate decay. Proper modeling requires a clear distinction among different types of cyclic plasticity behavior. Cyclic hardening/softening sustains dependent on the loading amplitude and loading history. Strain range effect is common for most engineering metallic materials. Often, nonproportional hardening is accompanied by cyclic hardening, as being observed on stainless steels and pure copper. A clarification of the two types of material behavior can be made through benchmark experiments and modeling technique. Ratcheting rate decay is a common observation on a number of materials and it often follows a power law relationship with the number of loading cycles under the constant amplitude stress controlled condition. Benchmark experiments can be used to explore the different cyclic plasticity properties of the materials. Discussions about proper modeling are based on the typical cyclic plasticity phenomena obtained from testing several engineering materials under various uniaxial and multiaxial cyclic loading conditions. Sufficient experimental evidence points to the unambiguous conclusion that none of the hardening phenomena (cyclic hardening/softening, strain range effect, nonproportional hardening, and strain hardening associated with ratcheting rate decay) is isotropic in nature. None of the hardening behavior can be properly modeled with a change in the yield stress.