Study of the motion of individual triple junctions in aluminum

The mobility of individual triple junctions in aluminum is studied. Triple junctions with 〈111〉, 〈100〉, and 〈110〉 tilt boundaries are studied. The data obtained show that, at low temperatures, the mobility of the system of grain boundaries with a triple junction is controlled by the mobility of the triple junction (the junction kinetics). At high temperatures, the system mobility is determined by the mobility of the grain boundaries (the boundary kinetics). There is a temperature at which the transition from the junction kinetics to the boundary kinetics occurs; this temperature is determined by the crystallographic parameters of the sample.     

Energy of grain boundaries between cusp misorientations

The disclination model of high angle grain boundaries proposed before is used to understand the energy-angle relations between cusp misorientations. It is found that the model predicts the correct relationship within experimental error with only one adjustable parameter which resembles the Burgers vector of dislocations at low angles. Experimental data for [100] symmetric tilt boundaries in Cu and Al and for [110] symmetric tilt boundaries in Al are used for illustration.     

Grain size refinement due to relaxation of disclination junction configurations in the course of plastic deformation of polycrystals

A model is proposed for the formation of the substructure in polycrystals during plastic deformation. According to this model, fragmentation of a grain occurs through the formation of a system of diagonal low-angle boundaries, which originate at the edges of a rectangular grain. Misorientation boundaries form through relaxation of a nonsymmetric junction quadrupole disclination configuration accumulated at the grain corners under severe deformation when the disclination strength reaches a certain critical value. The energetics of this process is analyzed. A general case is considered where the disclinations at the junctions of the chosen grain differ in strength. The energetic approach used makes it possible to determine the misorientation angle ω_x of the resulting boundaries corresponding to the maximum energy gain and to find the dependence of this angle on the degree of asymmetry of the quadrupole configuration of junction disclinations. According to the proposed model, the splitting of a grain with a short edge greater than 0.5 μm is energetically favorable and decreases the latent energy of the grain for any ratio between the junction disclination strengths if the grain length-to-width ratio is less than 30. It is shown that the minimum possible grain size in the proposed model does not exceed 0.1 μm.     

Theory of Triple Junctions Mobility in Crystals with Impurities

We consider the steady state migration of the triple junction in the tricrystal with impurities which segregate strongly at the grain boundaries. If the mobility of impurities inside grain boundaries is much higher than the rate of impurity atoms jumps from the grain boundary into the bulk, the triple junction migration causes the divergence of the impurity content at the triple point. We show that this divergence can be relaxed either by the non-equilibrium segregation at the growing grain boundary or by the formation of the inclusion of the impurity-rich phase at the triple point. In the former case the dihedral angle at the triple point differs considerably from its equilibrium value and is strongly temperature-dependent. However, the triple junction cannot be described as an individual object with its own mobility. In the latter case of the cavity formation at the triple point the triple junction can be characterized by its own mobility. It is shown that the dependence of the triple junction migration rate on the driving force is approximately linear at the low migration rates and highly nonlinear at high migration rates. Moreover, there is the maximal allowable steady-state migration rate of the system triple junction-inclusion. For the higher migration rates the jerky motion of the triple junction occurs. Both models are in a good agreement with the experimental data.     

On the Origin and Energy of Triple Junction Defects Due to the Finite Length of Grain Boundaries

King [1] established that due to the discrete nature of their dislocation structure, finite length grain boundaries (GBs) in polycrystalline materials possess discrete values of misorientation angle. For a GB with a length that is not a multiple of the GB period, this leads to the formation of specific disclinations at their junctions with neighboring GBs, which compensate the difference between the misorientations of finite and infinite boundaries. In the present paper the origin of these compensating disclinations within GB triple junctions is elucidated and their strength is calculated using the disclination-structural unit model. It is shown that for a GB with length of about 10 nm the junction disclinations can have a strength value not more than 1°, in contrast to King's calculations that indicate much larger values. Elastic energies of triple junctions due to compensating disclinations are calculated for both equilibrium and non-equilibrium structures of a finite length GB, which differ by the position of the grain boundary dislocation network with respect to the junctions. The calculations show that triple junction energies are comparable to dislocation energies, and that compensating disclinations can play a significant role in the properties of nanocrystalline metals with grain sizes less than about 10 nm.     

On the annealing of junction disclinations in deformed polycrystals

The kinetics of relaxation of disclination quadrupoles formed within triple junctions of grains during plastic deformation are studied. The calculations are made using the discrete dislocation model for disclinations by simulating the climb of dislocations. Exponential relationships are obtained for the relaxation of the strength and elastic energy of disclination quadrupoles with a characteristic time proportional to the cube of grain size. The distribution of vacancy fluxes along grain boundaries (GBs) during the relaxation of a disclination quadrupole is studied in detail. The relation between continuum and discrete dislocation approaches to a study of the GB recovery process is considered. Characteristics of each relaxation stage are studied. A hierarchy of characteristic relaxation times for dimerent grain size ranges is constructed and it is show that in nanocrystalline materials the spreading time of trapped lattice dislocations can depend on the grain size.     

Stress distribution and hillock formation in Au/Pd thin films as a function of aging treatment in capacitor applications

Effect of quenching in different media on hillock formation and electrical resistivity has been studied in the Au–Pd layers. Oxygen was released from substrate due to substrate relaxation process. It was suggested that hillocks appear on the triple junction grain boundaries. However, lower electrical resistivity has been seen in the sample which quenched in the air. It was concluded that grain boundary scattering decreases the conductivity of the quenched films due to higher density of dislocations.     

Effects of the triple junction types on the grain boundary carbide precipitation in a nickel-based superalloy,a statistical analysis

The morphology evolution of carbide precipitated on grain boundary nearby different triple junctions in grain boundary engineering (GBE) treated nickel-based Inconel Alloy 690 aged at 715°C for different time was investigated by scanning electron microscopy and electron backscatter diffraction. The results show that, the diversity of triple junction types was increased by GBE significantly. The size and morphology of grain boundary carbide were not only affected by the grain boundary character, but also the nearby grain boundary character at the triple junction. The higher Σ values of the nearby grain boundaries, the larger carbide precipitated on the other grain boundary. Based on the experimental results, the effects of grain boundary characters and triple junction types on the carbide precipitation behaviours are discussed.     

Dislocation content of geometrically necessary boundaries aligned with slip planes in rolled aluminium

Previous studies have revealed that dislocation structures in metals with medium-to-high stacking fault energy, depend on the grain orientation and therefore on the slip systems. In the present work, the dislocations in eight slip-plane-aligned geometrically necessary boundaries (GNBs) in three grains of near 45° ND rotated cube orientation in lightly rolled pure aluminium are characterized in great detail using transmission electron microscopy. Dislocations with all six Burgers vectors of the ½?1?1?0? type expected for fcc crystals were observed but dislocations from the four slip systems expected active dominate. The dislocations predicted inactive are primarily attributed to dislocation reactions in the boundary. Two main types of dislocation networks in the boundaries were identified: (1) a hexagonal network of the three dislocations in the slip plane with which the boundary was aligned; two of these come from the active slip systems, the third is attributed to dislocation reactions (2) a network of three dislocations from both of the active slip planes; two of these react to form Lomer locks. The results indicate a systematic boundary formation process for the GNBs. Redundant dislocations are not observed in significant densities.     

Evolution of dislocation patterns in a tricrystal model subjected to cyclic loading

When a polycrystalline aggregate is deformed beyond the elastic range, dislocations pile up at grain boundaries and make some patterned structures within the grains. If the external load is reversed, most dislocations at grain boundaries and in the patterned structure are supposed to disappear or change their arrangements, but the details are not yet well known. In this study, we examined such changes in dislocation structures by a crystal plasticity analysis. Models for the polycrystalline aggregates consist of three grains and the generation and degeneration of the geometrically necessary dislocations during cyclic loading are examined in detail. The results show that there are some groups of dislocations that do not dissipate but evolve upon reverse loading.     

Multiscale modelling of dislocation/grain boundary interactions. II. Screw dislocations impinging on tilt boundaries in Al

The interaction of dislocations with grain boundaries (GBs) determines a number of important aspects of the mechanical performance of materials, including strengthening and fatigue resistance. Here, the coupled atomistic/discrete-dislocation (CADD) multiscale method, which couples a discrete dislocation continuum region to a fully atomistic region, is used to study screw-dislocations interacting with Σ3, Σ11, and Σ9 symmetric tilt boundaries in Al. The low-energy Σ3 and Σ11 boundaries absorb lattice dislocations and generate extrinsic grain boundary dislocations (GBDs). As multiple screw dislocations impinge on the GB, the GBDs form a pile-up along the GB and provide a back stress that requires increasing applied load to push the lattice dislocations into the GB. Dislocation transmission is never observed, even with large GBD pile-ups near the dislocation/GB intersection. Results are compared with experiments and previous, related simulations. The Σ9 grain boundary, composed from a more complex set of structural units, absorbs screw dislocations that remain localized, with no GBD formation. With increasing applied stress, new screw dislocations are then nucleated into the opposite grain from structural units in the GB that are nearby but not at the location where the original dislocation intersected the boundary. The detailed behaviour depends on the precise location of the incident dislocations and the extent of the pile-up. Transmission can occur on both Schmid and non-Schmid planes and can depend on the shear stresses on the GB plane. A continuum yield locus for transmission is formulated. In general, the overall dissociation and/or transmission behaviour is also determined by the Burgers vectors and associated steps of the primitive vectors of the grain boundary, and the criteria for dislocation transmission formulated by Lee et al . [Scripta Metall. 23 799 (1989); Phil. Mag. A 62 131 (1990); Metall. Trans. A 21 2437 (1990)] are extended to account for these factors.     

Grain boundary sliding and lattice dislocation emission in nanocrystalline materials under plastic deformation

A theoretical model is proposed to describe the physical mechanisms of hardening and softening of nanocrystalline materials during superplastic deformation. According to this model, triple interface junctions are obstacles to glide motion of grain boundary dislocations, which are carriers of grain boundary glide deformation. Transformations of an ensemble of grain boundary dislocations that occur at triple interface junctions bring about the formation of partial dislocations and the local migration of triple junctions. The energy characteristics of these transformations are considered. Pileups of partial dislocations at triple junctions cause hardening and initiate intragrain lattice sliding. When the Burgers vectors of partial dislocations reach a critical value, lattice dislocations are emitted and glide into adjacent grains, thereby smoothing the hardening effect. The local migration of triple interface junctions (caused by grain boundary sliding) and the emission of lattice dislocations bring about softening of a nanocrystalline material. The flow stress is found as a function of the total plastic strain, and the result agrees well with experimental data.     

Orientation dependence of void growth at triple junction of grain boundaries in nanoscale tricrystal nickel film subjected to uniaxial tensile loading

Molecular dynamics simulation was performed in order to investigate the dependence of void growth on crystallographic orientation at the triple junction of grain boundaries in nanoscale tricrystal nickel film subjected to uniaxial tensile loading. The nucleation, the emission and the transmission of Shockley partial dislocations play a predominant role in the growth of void at the triple junction of grain boundaries. The orientation factors of various slip systems are calculated according to Schmid law. The slip systems activated in a grain of tricrystal nickel film basically conform to Schmid law which is completely suitable for a single crystal. The activated slip systems play an important role in plastic deformation of nanoscale tricrystal nickel film subjected to uniaxial tensile loading. The slip directions exhibit great difference among the activated slip systems such that the void is caused to be subjected to various stress conditions, which further leads to the difference in void growth among the tricrystal nickel films with different orientation distributions. It can be concluded that the grain orientation distribution has a significant influence on void growth at the triple junction of grain boundaries.     

Interdiffusion in two-layer Pd/Ag films III. TEM investigation of diffusion-induced grain boundary migration

Diffusion-induced grain boundary migration (DIGM) is studied by the transmission electron microscopy method in polycrystalline two-layer Pd/Ag thin films with a grain size (100–2000 nm). In addition to the typical features of DIGM known for coarse-grained bulk objects and foils, new features are found which are caused by a quite dense network of triple junctions and by misfit dislocations: fast increase of grain boundary curvature and inclination; back motion of grain boundaries owing to recrystallization forces and termination of DIGM. Homogenization resulted from diffusion-induced migration of misfit dislocations is observed in addition to DIGM.     

Effect of atomic ordering on the role of grain boundaries in the plastic deformation of Ni<Subscript>3</Subscript>Fe alloy

The structure of dislocations and the defect structure of grain boundaries and their parameters in Ni₃Fe alloy with short-range order (SRO) and long–range order (LRO) at different stages of plastic deformation are studied by means of transmission diffraction electron microscopy using thin foils and replicas. It is found that atomic ordering reduces the Σ3 twins plasticizing effect, increases the density of grain boundary defects, slows their annihilation during deformation, and intensifies the microstrains at the triple junctions of grain boundaries.     

Chevron defect at the intersection of grain boundaries with free surfaces in Au

We have identified a new defect at the intersection between grain boundaries and surfaces in Au using atomic resolution transmission electron microscopy. At the junction line of 90 degrees <110> tilt grain boundaries of (110)-(001) orientation with the free surface, a small segment of the grain boundary, about 1 nm in length, dissociates into a triangular region with a chevronlike stacking disorder and a distorted hcp structure. The structure and stability of these defects are confirmed by atomistic simulations, and we point out the relationship with the one-dimensional incommensurate structure of the grain boundary.     

Coupled motion of [10−10] tilt boundaries in magnesium bicrystals

Magnesium bicrystals were grown with symmetric and asymmetric tilt boundaries about the [10–10] axis using the vertical Bridgman technique. Isothermal constant load tensile tests were conducted on these bicrystals in the temperature range 300–500°C and relative displacements of the two grains were measured to obtain an appreciation for grain boundary motion characteristics. Coupled grain boundary motion was noted in almost all cases with the degree of tangential motion versus migration changing with tilt misorientation, temperature and applied stress. Specifically, within the family of symmetric bicrystals evaluated, a minimum in grain boundary displacement in the specimen plane was observed at a tilt misorientation of 20°. In specific stress/temperature regimes, rigid body sliding was observed for the particular case of a 35° asymmetric tilt misorientation. The ease of basal and prism slip in magnesium at the temperatures considered and the consequential impingement of intragranular dislocations on the bicrystal boundary and their decomposition and motion along the boundary are thought to play an important role in the observed coupled motion of these tilt boundaries.     

Theoretical study of hydrogen absorption near symmetric tilt grain boundaries in Pd and TiFe

The results of calculations of the atomic and electron structure of Pd and TiFe with symmetrical Σ5 tilt grain boundaries obtained using the methods of electron density functional theory are reported. Hydrogen sorption at tilt grain boundaries and corresponding surfaces is considered. It is shown that the hydrogen absorption energy increases in magnitude by ∼0.2 eV at the Pd Σ5(210) grain boundary and by ∼0.5 eV in B2-TiFe with the Σ5(310) grain boundary. The binding energy of hydrogen in palladium, as well as in TiFe, in the most preferred positions at the surface is higher than near grain boundaries. It is found that, as in the case of a defect-free material, the following tendency is observed at a symmetrical tilt grain boundary: the strong bond of the impurity at the grain boundary in the metal or alloy matrix reduces the sorption energy of hydrogen.     

Grain boundary sliding during ambient-temperature creep in hexagonal close-packed metals

Even at ambient temperature or less, below their 0.2% proof stresses all hexagonal close-packed metals and alloys show creep behaviour because they have dislocation arrays lying on a single slip system with no tangled dislocation inside each grain. In this case, lattice dislocations move without obstacles and pile-up in front of a grain boundary. Then these dislocations must be accommodated at the grain boundary to continue creep deformation. Atomic force microscopy revealed the occurrence of grain boundary sliding (GBS) in the ambient-temperature creep region. Lattice rotation of 5° was observed near grain boundaries by electron backscatter diffraction pattern analyses. Because of an extra low apparent activation energy of 20 kJ/mol, conventional diffusion processes are not activated. To accommodate these piled-up dislocations without diffusion processes, lattice dislocations must be absorbed by grain boundaries through a slip-induced GBS mechanism.