Reactive blending: inhomogeneous interface grafting in melts of maleinated polystyrene and polyamides

To be competitive, most blends need compatibilizers, usually copolymers with a blocky architecture, the chains of which cover the interfaces between the blend phases, refining the phase morphology and improving the interface strength. When the blend components are suitably functionalized, such copolymers can be conveniently generated in situ, in processes of reactive blending. Normally, graft copolymers are created. The polymer–polymer coupling proceeds exclusively in the interfaces. This interface grafting is (i) pivotal in the design of modern blend systems and (ii) an interesting route towards novel copolymers. The complex kinetics of interface grafting in blend melts have so far attracted little attention. In a model study, amino terminated polyamide 12 (PA) was grafted in the melt onto heavily maleinated polystyrene (SMA; S: styrene and MA: maleic anhydride). Anhydride and amino functions react at high temperatures fast and irreversibly by imide condensation. A series of SMA/PA blends differing in composition and PA chain lengths was investigated, with the aim of driving the grafting to high conversions so a pure graft copolymer SMAgPA would result, instead of an SMA/PA/SMAgPA blend. However, a pure copolymer was never obtained. The grafting remained incomplete, except with very short-chained PA and only at equal weight fractions of SMA and PA. More importantly, the SMA chains were never grafted evenly. Instead, “overgrafted” and “undergrafted” chains SMAgPA coexisted in one and the same product. It appears that the SMAgPA chains form an auto-inhibitory barrier in the interfaces that prevents random grafting. Grafting proceeds to high conversion only in SMA/PA blends with a co-continuous phase morphology where the interfaces are constantly torn apart and renewed, during melt blending, so the reaction is constantly reactivated. © 1998 John Wiley & Sons, Ltd.     

Electrical properties of conductive polymer composites prepared by an innovational method

<正>An innovational method that poly(styrene-co-maleic anhydride)(SMA),a compatibilizer of immiscible nylon6/polystyrene(PA6/PS) blends,was first reacted with carbon black(CB) and then blended with PA6/PS,has been employed to prepare the PA6/PS/(SMA-CB) composites of which CB localized at the interface.In PA6/PS/CB blends,CB was found to preferentially localize in the PA6 phase.However,in the PA6/PS/(SMA-CB) blends,it was found that CB particles can be induced by SMA to localize at the interface.The electrical porperties of PA6/PS/(SMA-CB) composites were investigated.The results showed that the composites exhibited distinct triple percolation behavior,i.e.the percolation is governed by the percolation of CB in SMA phase,the continuity of SMA-CB at the interface and the continuity of PA6/PS interface.The percolation threshold of PA6/PS/(SMA-CB) was only 0.15 wt%,which is much lower than that of PA6/PS/CB.Moreover,the PTC(positive temperature coefficient) intensity of PA6/PS/(SMA-CB) composites was stronger than that of PA6/PS/CB and the negative temperature coefficient(NTC) effect was eliminated.The electrical properties of PA6/PS/(SMA-CB) were explained in terms of its special interface morphology:SMA and CB localize at interphase to form the conductive pathways.     

Stress–strain behavior of low‐density polyethylene/poly(methyl methacrylate) blends with modulated interfaces with a hydrogenated polybutadiene‐block‐poly(methyl methacrylate) diblock copolymer

The stress–strain diagrams and ultimate tensile properties of uncompatibilized and compatibilized hydrogenated polybutadiene‐block‐poly(methyl methacrylate) (HPB‐b‐PMMA) blends with 20 wt % poly(methyl methacrylate) (PMMA) droplets dispersed in a low‐density polyethylene (LDPE) matrix were studied. The HPB‐b‐PMMA pure diblock copolymer was prepared via controlled living anionic polymerization. Four copolymers, in terms of the molecular weights of the hydrogenated polybutadiene (HPB) and PMMA sequences (22,000–12,000, 63,300–31,700, 49,500–53,500, and 27,700–67,800), were used. We demonstrated with the stress–strain diagrams, in combination with scanning electron microscopy observations of deformed specimens, that the interfacial adhesion had a predominant role in determining the mechanism and extent of blend deformation. The debonding of PMMA particles from the LDPE matrix was clearly observed in the compatibilized blends in which the copolymer was not efficiently located at the interface. The best HPB‐b‐PMMA copolymer, resulting in the maximum improvement of the tensile properties of the compatibilized blend, had a PMMA sequence that was approximately half that of the HPB block. Because of the much higher interactions encountered in the PMMA phase in comparison with those in HPB (LDPE), a shorter sequence of PMMA (with respect to HPB but longer than the critical molecular weight for entanglement) was sufficient to favor a quantitative location of the copolymer at the LDPE/PMMA interface. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 22–34, 2005     

Block copolymers as compatibilizers for blends of linear low density polyethylene and polystyrene

Compatibilization of blends of linear low-density polyethylene (LLDPE) and polystyrene (PS) with block copolymers of styrene (S) and butadiene (B) or hydrogenated butadiene (EB) has been studied. The morphology of the LLDPE/PS (50/50) composition typically with 5% copolymer was characterized primarily by scanning electron microscopy (SEM). The SEB and SEBS copolymers were effective in reducing the PS domain size, while the SB and SBS copolymers were less effective. The noncrystalline copolymers lowered the tensile modulus of the blend by as much as 50%. Modulus calculations based on a coreshell model, with the rubbery copolymer coating the PS particle, predicted that 50% of the rubbery SEBS copolymer was located at the interface compared to only 5–15% of the SB and SBS copolymers. The modulus of blends compatibilized with crystalline, nonrubbery SEB and SEBS copolymers approached Hashin's upper modulus bound. An interconnected interface model was proposed in which the blocks selectively penetrated the LLDPE and PS phases to provide good adhesion and improved stress and strain transfer between the phases. © 1995 John Wiley & Sons, Inc.     

Foaming behavior of polypropylene/polystyrene blends enhanced by improved interfacial compatibility

A series of polypropylene (PP)/polystyrene (PS) blends were prepared by solvent blending with PS‐grafted PP copolymers (PP‐g‐PS) having different PS graft chain length as compatibilizers. The interfacial compatibility was significantly improved with increasing PS graft chain length until the interface was saturated at PS graft chain length being 3.29 × 10³ g/mol. The blends were foamed by using pressure‐quenching process and supercritical CO₂ as the blowing agent. The cell preferentially formed at compatibilized interface because of low energy barrier for nucleation. Combining with the increased interfacial area, the compatibilized interface lead to the foams with increased cell density compared to the uncompatibilized one. The increase in interfacial compatibility also decreased the escape of gas, held more gas for cell growth, and facilitated the increase in expansion ratio of PP/PS blend foams. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1641–1651, 2008     

PSt-b-PEO增容PA6/PS共混体系的研究

采用动态力学方法（ＤＭＡ），形态学方法（ＳＥＭ），研究了ＰＳｔ ｂ ＰＥＯ存在下尼龙６（ＰＡ６）／聚苯乙烯（ＰＳ）共混体系的相容性．研究表明，ＰＡ６和ＰＳ的简单共混体系，分散相相畴尺寸大，相界面清晰，断裂面光滑，呈脆性断裂，相容性极差，属不相容体系．而加入少量ＰＳｔ ｂ ＰＥＯ后分散相尺寸变小，界面层变厚，界面粘结力增强，表现出韧性特征．     

Effect of Structure of Functionalizing Molecules on the Inter‐Macromolecular Reactions and Blending of Poly(ethylene‐co‐propylene) (EPM) with Poly(6‐aminohexanoic Acid) (PA6)

Two different functionalizing systems, i.e., monohexadecyl maleate (= hexadecyl hydrogen (2Z)‐but‐2‐enedioate) in the presence of dicumyl peroxide (= bis(1‐methyl‐1‐phenylethyl) peroxide) or 4‐carboxybenzenesulfonazide (= 4‐(azidosulfonyl)benzoic acid), were used in distinct experiments to perform in a one‐step procedure the formation of a EPM–PA6 graft copolymer, necessary to obtain a compatibilized blend, from a molten mixture of ethylene–propylene copolymer (EPM) and polyamide 6 (PA6). The characterization of the graft polymer by selective solvent extraction of the blends and the subsequent IR and NMR analysis of the various fractions established the occurrence of functionalization reactions preferentially onto the polyolefin with both reagents. Also the formation in good yield of graft copolymers at the phases interface was observed. Moreover, the morphology and thermal characterizations of the blends by means of SEM and DSC analyses were used to evaluate the compatibilization extent in comparison with blends obtained by the conventional two‐step procedure or by the one‐step procedure with commercial maleic acid derivatives.     

尼龙6/多单体接枝聚丙烯合金中的微相分离结构

近年来,有关高聚物微相分离结构的研究不断深入,发现了许多新的微相分离形态.但这些研究几乎全部集中在嵌段或接枝共聚物上,即共聚物本身具有的链结构导致了微相分离结构.     

Effect of mixing conditions on the morphology and properties of polystyrene/polyethylene blends compatibilized with styrene–butadiene block copolymers

The effect of mixing conditions on the morphology, molten‐state viscoelastic properties, and tensile impact strength of polystyrene/polyethylene (80/20) blends compatibilized with styrene–butadiene block copolymers containing various numbers and lengths of blocks was studied. Under all mixing conditions, an admixture of a styrene–butadiene block copolymer led to a finer phase structure and to an increase in the dynamic viscosity, storage modulus, and tensile impact strength. The effects were stronger for S–B diblock with a short styrene block than for S–B–S–B–S pentablock with long styrene blocks (where S represents styrene and B represents butadiene). For all blends mixed longer than 2 min, the mixing time had only a small effect on their morphology and properties. Surprisingly, the localization of S–B diblock copolymers was strongly dependent on the rate of mixing. The mixing rate had a nonnegligible effect on the viscoelastic properties of the compatibilized blends. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 609–622, 2003     

混合方式对增容尼龙-6/聚苯醚体系的影响

研究了三种混合方式对于Nylon 6 PPO TPEg共混体系的影响 .混合是在双螺杆挤出机上进行的 .即(A)尼龙 6、聚苯醚和TPEg的混合物直接进行熔融挤出 ;(B)尼龙 6与TPEg的混合物预挤出 ,然后与聚苯醚熔融挤出 ;(C)聚苯醚和TPEg的混合物预挤出 ,然后与尼龙 6熔融挤出 .实验结果表明 ,混合方式不仅会影响共混物的形貌结构 ,而且会影响复合材料的最终性能 ,如力学性能、热性能和尺寸稳定性 .采用混合方式C所得的尼龙 6 聚苯醚复合材料的抗冲击强度高于用混合方式A和B所制备的复合材料 .这是因为聚苯醚和TPEg预共混时 ,聚苯醚上的OH基团和TPEg上的一部分马来酸酐发生化学反应 .然后预混物和尼龙 6熔融挤出时 ,剩下的马来酸酐再与尼龙分子上的NH2 基团反应 .这样就会形成一个好的界面层 ,它使复合材料的抗冲击强度大幅度提高 ,材料达到了超高韧性     

Use of block copolymer-stabilized cadmium sulfide quantum dots as novel tracers for laser scanning confocal fluorescence imaging of blend morphology in polystyrene/poly(methyl methacrylate) films

This paper describes the first use of polymer-coated quantum dots (QDs) as fluorescent tracers for LSCFM imaging of phase morphology in polymer blends. Cadmium sulfide (CdS) QDs stabilized at the surface with a PS-b-PAA block copolymer are shown to be well dispersed via their polystyrene (PS) brush layer in the PS phase of solvent-cast 40/60 (w/w) PS/PMMA blends. The QDs are excluded from the PMMA phase, providing excellent fluorescence contrast for LSCFM imaging of the phase-separated blends. The presence of PS-b-PAA-stabilized QDs does not appear to affect the blend morphology, since the observed morphologies are the same when the percentage of QDs within the PS phase is varied from 10 to 50 wt %. These QD fluorescent tracers are used to characterize several aspects of blend morphology in solvent-cast 40/60 PS/PMMA blends containing PS homopolymer with either 100 (low molecular weight) or 1250 (high molecular weight) repeat units. In the PS(1250)/PMMA blends, a percolating distribution of PMMA droplets (2-25 mum) in a PS matrix is observed in the bulk, and a distinct inversion in the continuous phase is found near the glass substrate. In the PS(100)/PMMA blends, a "phase-in-phase" morphology is found, consisting of large PS domains (20-100 mum) dispersed in a PMMA continuous phase and small PMMA domains (1-2 mum) scattered throughout the larger PS droplets. The observed change in blend structure is attributed to a lower interfacial tension for the lower molecular weight PS.     

Reactive compatibilization of poly(styrene-Co-maleic anhydride)/poly(phenylene oxide) blends

Primary amine terminated polystyrene (PS-NH₂), with Mn=12,000 g/mol and Mw=23,000 g/mol, was applied as a reactive compatibilizer for poly(styrene-co-maleic anhydride)/poly(phenylene oxide) (SMA/PPO) blends, in which both an impact modifier for the continuous SMA phase, viz. ABS, and the dispersed PPO phase, viz. SEBS, was incorporated. During melt blending, SMA-g-PS copolymers are generated at the interface between the SMA/ABS and the PPO/SEBS phases. The addition of 10 wt % of the reactive PS-NH₂ compatibilizer to a SMA/ABS/PPO/SEBS 30/30/30/10 blend results in a more significant refinement of the dispersed PPO/SEBS particles than 10 wt % of a commercially available, bulky PS-graft-PMMA copolymer with Mn=45,300 and Mw=293,400 g/mol. In addition, PS-NH₂ gives a more pronounced enhancement of the yield stress, the stress at break and the notched Izod Impact than the PS-g-PMMA. On the other hand, the elongation at break is higher in the case of the non-reactive PS-g-PMMA. It was demonstrated that surface imperfections, probably introduced by an observed strongly elastic character due to partial crosslinking of the SMA/ABS phase by difunctional H₂N-PS-NH₂, are responsible for the lower elongation at break for the PS-NH₂ based blends.     

Frequency and temperature dependence of molecular and micromechanical transitions in PPO/PMMA/P(S-g-EO) blends

The frequency and temperature dependence of molecular and micromechanical transitions were studied in polymer blends with an interphase. The viscoelastic properties of poly(2,6-dimethyl-p-phenylene oxide) (PPO) and poly(methyl methacrylate) (PMMA) blends that were compatibilized by a poly(styrene-graft-ethylene oxide) (P(S-g-EO)) copolymer were studied by dynamic mechanical spectroscopy (DMS) and the experimental data were compared with an interlayer model. The addition of the copolymer resulted in a micromechanical transition, and the relation between the volume fraction of interphase, the activation energy of the micromechanical transition, and the micromechanical transition temperature was studied. A qualitative agreement between experiments and theory was achieved. The quantitative difference was explained by partial mixing of PPO and/or PMMA with the copolymer in the interphase. © 1996 John Wiley & Sons, Inc.     

接枝共聚物EPR-g-PS作PS/EPDM共混体系增容剂的探讨

使用了由大分子单体共聚合制备的以乙丙橡胶(EPR)为主干、聚苯乙烯(PS)为支链的接枝共聚物EPR-g-PS作为PS/EPDM共混体系的增容剂。实验结果表明,共混体系的组成、增容剂加入量以及增容剂分子结构对共混体系冲击强度有很大影响。将这些因素与相差显微镜及扫描电镜研究所揭示的共混物形态的变化相联系,对此类接校共聚物作为不相容体系增容剂的机理作了探讨。     

Can random copolymers serve as effective polymeric compatibilizers?

We investigate the compatibilizing performance of a random copolymer in the melt state, using transmission electron microscopy. Blends of polystyrene (PS) and poly(methyl methacrylate) (PMMA) are chosen as a model system, and a random copolymer of styrene and methyl methacrylate (SMMA) with 70 wt % styrene is used as a compatibilizer. From TEM photographs it is clear that SMMA moves to the interface between PS and PMMA domains during melt mixing, and forms encapsulating layers. However, the characteristic size of the dispersed phase increases gradually with annealing time for all blend systems studied. This demonstrates that the encapsulating layer of SMMA does not provide stability against static coalescence, which calls into question the effectiveness of random copolymers as practical compatibilizers. We interpret the encapsulation by random copolymers in terms of a simple model for ternary polymer blends. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2835–2842, 1997     

On the macro- and microphase separation of compatibilizers in immiscible polymer blends

Macro- and microphase separation of compatibilizing graft copolymers in melt-mixed polystyrene/polyamide-6 blends was studied by transmission electron microscopy and thermal analysis. Three different graft copolymers with main chains of polystyrene and side chains of poly(ethylene oxide) were used as additives at various concentrations. The polyamide-6 domain sizes decreased with increasing amounts of compatibilizing graft copolymers in the blends up to a saturation concentration, after which no further reduction was noted. Macrophase separation of the graft copolymers into discrete macrodomains 20–200 nm in size occurred at concentrations equal to or slightly lower than the saturation concentration. The macrodomains of the graft copolymers were microphase separated, and the sizes and shapes of the microdomains were found to largely depend on the graft copolymer structure and composition. As a consequence of microphase separation, poly(ethylene oxide) crystallinity was noted in blends with sufficiently high macrophase contents. Observations of a graft copolymer interphase between the polystyrene matrix and the polyamide-6 domains confirmed that the graft copolymer was present at the blend interfaces in some of the compatibilized blends. © 1996 John Wiley & Sons, Inc.     

Viscoelastic interfacial properties of compatibilized poly(ε‐caprolactone)/polylactide blend

Poly(ε‐caprolactone)/polylactide blend (PCL/PLA) is an interesting biomaterial because the two component polymers show good complementarity in their physical properties. However, PCL and PLA are incompatible thermodynamically and hence the interfacial properties act as the important roles controlling the final properties of their blends. Thus, in this work, the PCL/PLA blends were prepared by melt mixing using the block copolymers as compatibilizer for the studies of interfacial properties. Several rheological methods and viscoelastic models were used to establish the relations between improved phase morphologies and interfacial properties. The results show that the interfacial behaviors of the PCL/PLA blends highly depend on the interface‐located copolymers. The presence of copolymers reduces the interfacial tension and emulsified the phase interface, leading to stabilization of the interface and retarding both the shape relaxation and the elastic interface relaxation. As a result, besides the relaxation of matrices (τ_m) and the shape relaxation of the dispersed PLA phase (τ_F), a new relaxation behavior (τ_β), which is attribute to the relaxation of Marangoni stresses tangential to the interface between dispersed PLA phase and matrix PCL, is observed on the compatibilized blends. In contrast to that of the diblock copolymers, the triblock copolymers show higher emulsifying level. However, both can improve the overall interfacial properties and enhance the mechanical strength of the PCL/PLA blends as a result. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 756–765, 2010     

Block copolymer compatibilizers for polystyrene/poly(dimethylsiloxane) blends

Symmetric polystyrene (PS)–poly(dimethylsiloxane) (PDMS) diblock copolymers were mixed into a 20% dispersion of PDMS in PS. The effect of adding the block copolymer on the blend morphology was examined as a function of the block copolymer molecular weight (M_n,bcp), concentration, and viscosity ratio (η_r). When blended together with the PS and PDMS homopolymers, most of the block copolymer appeared as micelles in the PS matrix. Even when the copolymer was preblended into the PDMS dispersed phase, block copolymer micelles in the PS matrix phase were observed with transmission electron microscopy after mixing. Adding 16 kg/mol PS–PDMS block copolymer dramatically reduced the PDMS particle size, but the morphology, as examined by scanning electron microscopy, was unstable upon thermal annealing. Adding 156 kg/mol block copolymer yielded particle sizes similar to those of blends with 40 or 83 kg/mol block copolymers, but only blends with 83 kg/mol block copolymer were stable after annealing. For a given value of M_n,bcp, a minimum PDMS particle size was observed when η_r ～ 1. When η_r = 2.6, thermally stable, submicrometer particles as small as 0.6 μm were observed after the addition of only 3% PS–PDMS diblock (number‐average molecular weight = 83 kg/mol) to the blend. As little as 1% 83 kg/mol block copolymer was sufficient to stabilize a 20% dispersion of 1.1‐μm PDMS particles in PS. Droplet size reduction was attributed to the prevention of coalescence caused by small amounts of block copolymer at the interface. The conditions under which block copolymer interfacial adsorption and interpenetration were facilitated were explained with Leibler's brush theory. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 346–357, 2002; DOI 10.1002/polb.10098     

Dependence of the interfacial reaction and morphology development on the functionality of the reactive precursors in reactive blending

PMMA containing 50 wt% of anthracene-labeled PMMA chains end-capped by a phthalic anhydride group (anth-PMMA-anh) has been melt blended at 180°C with PS containing 33 wt% of chains end-capped by an aliphatic primary amine (PS-NH₂) and PS bearing 3.5 pendant amine groups (as an average) along the chains (PS-co-PSNH₂), respectively. The reactive chains have been synthesized by atom transfer radical polymerization. Conversion of anth-PMMA-anh into PS-b-PMMA and PS-g-PMMA copolymers has been monitored by SEC with a UV detector. The interfacial reaction mainly occurs in the initial melting and softening stage (<1.0 min.), although at a rate which strongly depends on the number of reactive groups attached to PS chains, the higher conversion being observed for the PS-co-PSNH₂ containing blends. The phase morphology depends on the architecture of the in-situ formed copolymer. Indeed, a coarser phase dispersion is observed in case of the graft copolymer compared to the diblock.     

Synthesis and characterization of ABA triblock copolymers containing poly(2,6-dimethyl-1,4-phenylene oxide) as A blocks and tetramethyl bisphenol-A polysulfone as B blocks

α, β-Bis(hydroxyphenol) tetramethyl bisphenol-A polysulfone (PSUT) was synthesized by two different methods, one using a strong base, the other using a weak base. The bifunctional polysulfone containing tetramethyl bisphenol-A chain ends was exploited as a model telechelic that can be used for the preparation of ABA triblock copolymers containing poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) as A segments and PSUT as B segments. PSUT and PPO were incorporated into triblock copolymers by an oxidative coupling copolymerization of PSUT with 2,6-dimethylphenol or by the redistribution of PPO in the presence of PSUT. The mechanism of block copolymerization is discussed. DSC studies indicate that short immiscible PPO and PSUT segments incorporated into a triblock copolymer do not exhibit phase separation. Polymer blends of the PPO–PSUT–PPO triblock copolymers with PPO homopolymer were analyzed by DSC. Both miscible and phase-separated blends can be prepared depending on the molecular weight of both PPO homopolymer and of the PPO segment present in the triblock copolymer. Polymer blends of the PPO–PSUT–PPO triblock copolymer with PSUT were miscible at all compositions.