Pre-formulation studies on moisture absorption in microcrystalline cellulose using differential thermo-gravimetric analysis

A study on the differential thermo-gravimetric (DTG) measurements of microcrystalline cellulose (MCC) containing moisture indicated that particle size affected the amount of bound water and the flow indices. Thermal analysis of 6 commercial grades of MCC powders and MCC/water blends were performed using a thermo-gravimetric analyzer. These MCCs were differentiated by their particle size, bulk and tapped densities, crystallinity and micromeritic properties. From the DTG curves, it was observed that water loss from the MCC/water blends occurred in 3 phases which corresponded to the different states of water associated with the solid particles. Area under the third phase, or the falling rate phase, can be associated with the release of water that was physically shielded or bound to the solid. This water may be referred to as "structured" water. The large particle size grades of MCC-Avicel PH 102, PH 302 and Pharmacel 102 were found to possess smaller quantities of structured water. Water vapor sorption results revealed the monolayer capacities for the respective MCC grades. The amount of structured water appeared to correspond to the existence of bilayers on the surface of the small particle size MCC grades. Using the avalanche flow assessment method, flow properties of small particle size grades of MCC were found to be poorer as indicated by the significant correlation between their flow indices and size, in addition to the longer mean times to avalanche.     

A study of the mechanical, thermal and morphological properties of microcrystalline cellulose particles prepared from cotton slivers using different acid concentrations

Microcrystalline cellulose (MCC) particles are mostly prepared by acid hydrolysis of various agro sources. Acid hydrolysis is usually carried out with high concentration (64 wt%) of sulfuric acid. Here, an attempt has been made to optimize lower acid concentrations which can effectively produce MCC particles. In this work, different concentrations of sulfuric acid (20, 30, 35, 40, 47 and 64 wt%) have been used to prepare MCC particles, which have been characterized by XRD, particle size analysis, scanning electron microscopy, transmission electron microscopy, nanoindentation and thermogravimetric analysis. MCC prepared with 35 and 47% sulfuric acid (MCC 35 and MCC 47) had finest particle size and fibrils were produced in the range of 15–25 nm. MCC 20 showed wide particle size distribution, indicating low breakdown of the cellulose chains. The energy absorption behavior and mechanical properties of the MCC pellets were determined by nanoindentation test for the first time. MCC 35 pellets exhibited lowest modulus and hardness.     

Effects of Pellet Characteristics on L-Lactic Acid Fermentation by R. oryzae: Pellet Morphology,Diameter, Density,and Interior Structure

The effects of pellet morphology, diameter, density, and interior structure on L-lactic acid fermentation by Rhizopus oryzae were characterized for different inoculum sizes and concentrations of peptone and CaCO₃. Inoculum size was the most important factor determining pellet formation and diameter. The diameter decreased with increasing inoculum size, and larger pellets were observed for lower inoculum sizes. Peptone concentration had the greatest effect on pellet density, which increased with increasing peptone concentration. L-lactic acid production depended heavily on pellet density but not on pellet diameter. Low-density pellets formed easily under conditions of low peptone concentration and often had a relatively hollow structure, with a thin condensed layer surrounding the pellet and an extraordinarily loose biomass or hollow center. As expected, this structure greatly decreased production. The production of L-lactic acid increased until the density reached a certain level (50–60 kg/m³), in which the compact part was distributed homogeneously in the thick outer layer of the pellet and loose in the central layer. Homogeneously structured, denser pellets had limited mass transfer, causing a lower overall turnover rate. However, the interior structure remained nearly constant throughout all fermentation phases for pellets with the same density. CaCO₃ concentration only had a slight influence on pellet diameter and density, probably because it increases spore germination and filamentous hypha extension. This work also provides a new analysis method to quantify the interior structure of pellets, thus giving insight into pellet structure and its relationship with productivity.     

Hydrodynamic impact of particle shape in slurry packed liquid chromatography columns

We report on a series of flow velocity and efficiency profiles, which were measured across the cross section of preparative chromatographic columns packed with different stationary phase materials using computed tomography. It is shown that this non-invasive technique is very useful for visualization of the inner part of a packed column and measurement of the spatial resolved column packing properties. For evaluation of the influence of the particle shape on the velocity distribution and column performance, irregular and spherical reversed phases were studied in detail. The results showed a decreasing velocity towards the column wall most certainly due to a lower permeability. This effect was much less pronounced in the case of spherical particles, indicating a more homogenous packing structure. The influence of the column packing pressure, as a possible measure for improvement of the packing homogeneity was also studied. It was shown that under the same packing conditions spherical particles always lead to a more homogeneous packing. The overall results of this work contribute to the origin of the fact that spherical material is superior to irregular one from the hydrodynamic point of view.     

Influence of production variables on the sphericity of melt pellets

This paper reports the influence of post-melt impeller speed, post-melt processing time, binder concentration and particle size of bulk material on the sphericity of pellets produced by melt pelletization in a high shear mixer. Lactose was used as the bulk material with polyethylene glycol 3000 as a meltable binder. The sphericity of pellets was found to be affected by post-melt impeller speed and post-melt processing time. Binder concentration and particle size of bulk material had a lesser effect on pellet sphericity. The melt pelletization process can be divided into two spheronization phases (a fast initial rate, followed by a slower rate). The change in the spheronization rate was associated with the pellet size, porosity and flow pattern of the processing material. The present study established a bi-exponential mathematical model to relate the pellet sphericity with post-melt specific energy consumption. The relationship of pellet sphericity with post-melt specific energy consumption was independent of the effects of the production variables.     

Measurement of physical strength of pharmaceutical extruded pellets

This paper describes a novel and simple method for measuring the physical strength of pharmaceutical pellets prepared by extrusion granulation. Pharmaceutical powders composed of lactose, cornstarch, and microcrystalline cellulose were kneaded with purified water and dry binder (hydroxypropylcellulose), then extruded through a dome-type extrusion granulator. The physical strength of the dried extruded pellets was measured with a novel system: pellets and grinding alumina media were both fed into a ball mill pot and then "grinding degree" was measured as defined by the ground fine powder fraction after being rotated in the pot. The grinding conditions such as grinding time and number of alumina balls were optimized. The measured physical strength and pellet strength measured with a typical strength tester was compared. Quantitative relationships between the strength and the physical properties of the pellets such as friability and disintegration time were also investigated. It was found that the newly developed system could easily and accurately evaluate the physical strength of extruded pellets and could also predict the various physical properties.     

Decomposition of Toluene and Acetone in Packed Dielectric Barrier Discharge Reactors

The influences of TiO₂ catalytic material and glass pellet packing on the decomposition efficiency of toluene and acetone in air by dielectric barrier discharge (DBD) reactors were experimentally investigated in this study. The effects of both packing materials on the formation of byproducts such as CO and CO₂ were also evaluated. Experimental results indicate that the introduction of glass materials into the plasma zone of a wire-tube reactor would improve the decomposition efficiency of toluene and acetone compared to a nonpacked reactor. The apparent decomposition rate constant of a glass packed-bed reactor was 4.5–4.8 times greater than that of a nonpacked reactor. The results also indicate that the decomposition rate constant of toluene was approximately 2.6 times higher than that of acetone no matter which type reactor was utilized. The application of TiO₂ coated pellets in DBD reactors will enforce the hydrocarbon byproducts to further be oxidized to CO₂, notwithstanding, it will not significantly improve the performance of the reactors in the decomposition of toluene and acetone, and in the formation of CO. The results show that the best selectivity of CO₂ for acetone decomposition in a TiO₂ coated pellets packed-bed reactor was approximately 40% higher than that in a glass packed-bed reactor.     

Effects of shape and size of cobalt ferrite nanostructures on their MRI contrast and thermal activation

Cobalt ferrite magnetic nanostructures were synthesized via a high temperature solution phase method. Spherical nanostructures of various sizes were synthesized with the help of seed mediated growth of the nanostructures in organic phase, while faceted irregular (FI) cobalt ferrite nanostructures were synthesized via the same method but in the presence of a magnetic field. Magnetic properties were characterized by SQUID magnetometry, relaxivity measurements and thermal activation under RF field, as a function of size and shape. The results show that the saturation magnetization of the nanostructures increases with an increase in size, and the FI nanostructures exhibit lower saturation magnetization than their spherical counterparts. The relaxivity coefficient of cobalt ferrite nanostructures increases with increase in size; while FI nanostructures show a higher relaxivity coefficient than spherical nanostructures with respect to their saturation magnetization. In the case of RF thermal activation, the specific absorption rate (SAR) of nanostructures increases with increase in the size. The contribution sheds light on the role of size and shape on important magnetic properties of the nanostructures in relation to their biomedical applications.     

Structure of cellulose and microcrystalline cellulose from various wood species, cotton and flax studied by X-ray scattering

The structure of microcrystalline cellulose (MCC) made by mild acid hydrolysis from cotton linter, flax fibres and sulphite or kraft cooked wood pulp was studied and compared with the structure of the starting materials. Crystallinities and the length and the width of the cellulose crystallites were determined by wide-angle X-ray scattering and the packing and the cross-sectional shape of the microfibrils were determined by small-angle X-ray scattering. The morphological differences were studied by scanning electron microscopy. A model for the changes in microfibrillar structure between native materials, pulp and MCC samples was proposed. The results indicated that from softwood or hardwood pulp, flax cellulose and cotton linter MCC with very similar nanostructures were obtained with small changes in reaction conditions. The crystallinity of MCC samples was 54–65%. The width and the length of the cellulose crystallites increased when MCC was made. For example, between cotton and cotton MCC the width increased from 7.1 nm to 8.8 nm and the length increased from 17.7 nm to 30.4 nm. However, the longest crystallites were found in native spruce wood (35–36 nm).     

Effect of particle shape on crossflow filtration flux

In an effort to further increase the understanding of crossflow filtration, experiments were performed on the influence of particle shape on permeation flux. Five particles of similar density and size distribution but of different shapes were used to test the influence of particle shape, while varying experimental parameters such as crossflow velocity, filtration pressure, solids concentration, membrane morphology and pore size. Particle shape was found to influence the equilibrium flux by the structure of the cake layer formed. Irregularly shaped particles such as branched carbon particles provided higher fluxes due to the high voidage cakes. More regularly shaped particles such as glass spheres resulted in lower fluxes. Platelet aluminium particles had relatively high filtration rates due to the gaps between the plates. The effects of the other experimental parameters typically showed results consistent with previous publications. Using the measured cake mass, a theoretical model based on D'Arcy and Kozeny gave reliable filtration flux compared to the experimental results.     

Studies on column size scale-up and flow profile in conical shape liquid chromatographic column of 10° by visualization method

An improved visualization device made of polymethyl methacrylate (PMMA) was used to study the 3D flow profile inside conical columns of a 10° opening angle packed with C₁₈ phase. The outside wall of the conical columns was rectangular in shape in order to improve the transparency property of the column wall and reduce the deformation of the image for better observation of the flow profiles of colored solutes inside the column. The influence of flow rate, particle size and shape on the flow profile of a colored band were studied on a 5-cm-long column and a scaled-up column of four fold in volume. It was found that the flow rates of the mobile phase had little influence on the flat flow profile of the iodine band while the properties of the stationary phase had a certain influence on them. We observed that the flow profiles of the scaled-up column were flat during the whole chromatographic process, and the efficiency and resolution of the column were also increased in accordance with theoretical prediction. The experimental results proved that the 10° conical columns can be proportionally scaled up while still keeping the flat flow profile, sample load per unit volume of packing material, and column efficiency, which are superior to the conventional column. __________ Translated from Chemical Journal of Chinese Universities, 2006, 27 (1) (in Chinese)     

In situ photopolymerization-coated pellets for pH-dependent drug delivery

An in situ photopolymerization-coating technique was applied to wrap the pellets surface with a pH-sensitive hydrogel layer made from acrylic acid and hydrophobic acrylate monomers. Powdered cellulose (Elcema^® P100) and poly(vinylpyrrolidone) (Kollidon^® 30) pellets containing theophylline were prepared by extrusion-spheronization, sprayed with an ethanol:water 50:50 v/v solution of the monomers, the cross-linker (N,N′-methylenebis(acrylamide)) and the initiator (Irgacure^® 2959), and immediately irradiated at 366 nm. The composition of coating mixture and the time of irradiation were optimized using oscillatory rheometry and analyzing the swelling and the drug release behaviour of the resultant hydrogels. When acrylic acid:lauryl acrylate 88:12 molar ratio was used, the coating did not significantly change the shape, size, or friability of the pellets, but remarkably modified theophylline release profiles. The thicker the coating layer, the better the pH-dependent control of drug release.     

Development of a novel compression tester and rheo-mechanical properties of wet-mass powder. I--Effect of kneading time on the rheo-mechanical properties

In our previous paper [Watano S., et al., Chem. Phram. Bull., 49(1), 64-68, (2001)], a compaction tester was developed to quantitatively evaluate the water dispersion condition of wet kneaded masses prepared by a paddle type kneader. It was also demonstrated that the physical properties of pellets prepared by extrusion granulation after the kneading could be well predicted by the vertical pressure transmission obtained through the compaction tester. However, in this compression tester, the vertical pressure transmission was just obtained and rheological and mechanical properties (so called rheo-mechanical properties) of wet mass-powder that should be the most important to determine the deformation process were not well studied. In this study, a novel compression tester, which can measure both vertical and radial pressure transmissions, has been developed. Based on the compression test, mechanical property (Young's modulus) and rheological property (effective internal friction) of wet mass powder prepared by different kneading times were quantitatively investigated. Granules (pellets) were then obtained through the extrusion granulation and fluidized bed drying, and the physical properties (strength and disintegration time) of the obtained pellet were evaluated. The relationship between the granule (pellet) physical properties and the mechanical and rheological (rheo-mechanical) properties was analyzed.     

Structure–property relationships of fatty acid swollen,crosslinked natural rubber shape memory polymers

This article investigates shape memory polymers (SMPs) fabricated by swelling sulfur crosslinked natural rubber with four different molten fatty acids: lauric, myristic, palmitic, and stearic acid. As inexpensive additives, they allow commodity natural rubber to be directly converted to SMPs. The shape memory properties are investigated as a function of wt% fatty acid, the choice of fatty acid, and the applied load during shape memory programming. It is found that increasing the wt% acid improves the shape fixity up to ca. 97% at ≥50 wt% fatty acid, at which point the recovery starts to decline with increasing wt% acid due to network failure during shape programming. The shape fixity is found to depend on the yield stress and modulus of the fatty acid network, which both increase with increasing wt% acid. The choice of fatty acid also varies the trigger temperature for shape memory, which scales with the melting point of the fatty acid. Serendipitously, it is found that alignment of the fatty acid crystals during programming produces stiffer networks whose modulus increase with applied load, which counterbalances the higher elastic energy stored in the rubber network to produce lower sensitivity of the shape fixity to the applied load. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 673–687     

用异羟肟酸从氢氧化铁中溶出铁的动力学研究

用颗粒法、压片法及以琼脂为基质的凝胶法测定了用七种合成异羟肟酸从氢氧化铁中溶出铁的速率常数。测得结果表明用同一种方法测得的七种异羟肟酸的溶出铁的反应级数都等于1,而且速率常数基本相等。搅拌速度明显影响反应速率。pH值也对测得的k值有一定影响,并在pH7～9处有拐点。拐点处大约相当于该异羟肟酸的pKa。据此提出用异羟肟酸溶出氢氧化铁中的铁的速率由物质运送及表面效应共同决定,而以运送为主。颗粒法与压片法相比,前者的溶出速率较大,可以解释为固体颗粒总表面积大于后者之故。     

Oscillatory shear response of moisture barrier coatings containing clay of different shape factor

Oscillatory shear rheology of barrier coatings based on dispersed styrene-butadiene latex and clay of various shape factors or aspect ratio has been explored. Barrier performance of these coatings when applied to paperboard has been assessed in terms of water vapour transmission rates and the results related to shape factor, dewatering and critical strain. It has been shown that a system based on clay with high shape factor gives a lower critical strain, dewatering and water vapour transmission rate compared with clays of lower shape factor. The dissipated energy, as calculated from an amplitude sweep, indicated no attractive interaction between clay and latex implying a critical strain that appears to be solely dependent on the shape factor at a constant volume fraction. Particle size distribution was shown to have no effect on the critical strain while coatings of high elasticity exhibited high yield strains as expected. The loss modulus demonstrated strain hardening before the elastic to viscous transition. The loss modulus peak was identified by a maximum strain which was significantly lower for a coating based on clay with a high shape factor. The characteristic elastic time was found to vary between 0.6 and 1.3s. The zero shear viscosity of barrier dispersion coatings were estimated from the characteristic elastic time and the characteristic modulus to be of the order of 25-100 Pa s.     

Studying pellet formation of a filamentous fungus Rhizopus oryzae to enhance organic acid production

Using pelletized fungal biomass can effectively improve the fermentation performance for most of fugal strains. This article studied the effects of inoculum and medium compositions such as potato dextrose broth (PDB) as carbon source, soybean peptone, calcium carbonate, and metal ions on pellet formation of Rhizopus oryzae. It has been found that metal ions had significantly negative effects on pellet formation whereas soybean peptone had positive effects. In addition PDB and calcium carbonate were beneficial to R. oryzae for growing small smooth pellets during the culture. The study also demonstrated that an inoculum size of less than 1.5x10(9) spores/L had no significant influence on pellet formation. Thus, a new approach to form pellets has been developed using only PDB, soybean peptone, and calcium carbonate. Meanwhile, palletized fungal fermentation significantly enhanced organic acid production. Lactic acid concentration reached 65.0 g/L in 30 h using pelletized R. oryzae NRRL 395, and fumeric acid concentration reached 31.0 g/L in 96 h using pelletized R. oryzae ATCC 20344.     

A physico-chemical characterisation of new raw materials for microcrystalline cellulose manufacturing

A detailed physico-chemical characterisation of potential new cellulose sources (rice husk, hemp stalk, and coniferous needles), and microcrystalline cellulose (MCC) manufactured from them, was made in this work. The length and the width of the cellulose crystallites were determined by wide-angle X-ray scattering (WAXS), crystallinities were studied by means of WAXS and solid state cross polarisation magic angle spinning ¹³C nuclear magnetic resonance (NMR) spectroscopy, and the packing and the cross-sectional shape of the microfibrils were determined by small-angle X-ray scattering. When MCC was prepared from rice husks and hemp stalks an acceptable yield was obtained. Crystallinities obtained with solid state NMR spectroscopy and WAXS were highest for MCC prepared from hemp stalks, and lowest for rice husk MCC. The crystallite sizes of MCC samples studied in this work varied more than in those MCC samples which were prepared from conventional plant sources, and crystallite size and cellulose crystallinity were related. When taking into account rather high values of specific surface, hemp stalks and rice husks appear as a promising raw materials for MCC production.     

The influence of “two-phase” synthesis conditions on blown film extrusion of LDPE

LDPE synthesized under two-phase conditions is known to have a good balance of blown film properties. Good optical properties and high impact strength are characteristic for two-phase LDPE grades. In order to obtain systematic information, LDPE was synthesized at several different pressures with two different melt index levels. Blown film was extruded at different output rates and melt temperatures. The influence on haze and dart drop impact was studied. Two-phase conditions were found to improve haze and dart drop impact and the improvement was impressive, especially for the low melt index grades. By increasing the output rate, the dart drop values were further improved. The influence of melt temperature on dart drop impact goes through an optimum and overall haze decreases with increasing melt temperature. For films made from two-phase grades, dart drop impact decreases as internal haze increases. For corresponding internal haze values, the films made from single-phase grades have lower dart drop values and they are somewhat scattered.     

Analysis and processing of samples for a carbon-14 monitoring program at a radioactive waste storage site

A monitoring program was undertaken to determine the levels of airborne radioactive 14CO2 in an operating waste management area, and it its vicinity. As a part of this program, alkaline microporous pellets, recently developed, were used to sample the 14CO2 in air near waste storage structures and near the waste management area. These pellets were never fully characterized for their ability to capture high levels of 14CO2, and the processing and analysis needed to be improved to provide data on recoveries and consistencies, for an eventual method validation, with independent calibrations and standards. The sample analysis scheme also had to accommodate 14CO2 levels varying from near the natural background (250 Bq kg-1 C), to potentially three to four orders of magnitude above this value, near the wastes. The porous alkaline solid pellets were used for the passive capture of airborne 14CO2 over a period of weeks, to a few months. The pellets were processed to release the captured CO2 (14CO2 and 12CO2) into a NaOH solution, which was subsequently analyzed by liquid scintillation. Processing of the pellets yielded a 14C recovery of 96.0 +/- 4.2% and a lower, but consistent total carbon recovery, i.e., 85.9 +/- 2.7 and 86.9 +/- 2.6%, for procedural blanks and standards, respectively. The detection limits for the pellet sampling and processing was sufficient to reach environmental levels. For the higher levels of 14CO2 and for 'spot' sampling, we also used air samples, pumped into a NaOH solution to trap the 14CO2. These NaOH solutions were counted directly for 14C, also by liquid scintillation. The method limits of this latter technique, although much higher than for pellet samples, also achieved the performance objective for detecting airborne 14CO2. Both sampling and processing techniques, when used together, provided sufficient flexibility to be used for low (environmental) levels and high levels, near the wastes.