Reductive amination of cyclohexanol/cyclohexanone to cyclohexylamine using SBA-15 supported copper catalysts

Amination of cyclohexanol was investigated in vapour phase over copper catalysts supported on mesoporous SBA-15. The different products identified during reductive amination of cyclohexanol reaction were cyclohexanone, cyclohexylamine, along with small amounts of N-Cyclohexylidinecyclohexylamine and dicyclohexylamine. Among several catalysts tested for the reductive amination, 5% Cu supported on SBA-15 exhibited better catalytic performance than other catalysts with 36% selectivity towards cylclohexylamine at 80% cyclohexanol conversion. The optimum reaction conditions employed to achieve the best catalyst performance were at 250 °C, 0.1 MPa of H₂/NH₃, TOS-10h. The active Cu sites, acidity of the catalyst, and effect of reaction parameters play a pivotal role in the reductive amination reaction. The prepared catalysts were characterized by XRD, BET, SEM, H₂-TPR and NH₃-TPD. The dispersion of Cu, particle size, and metal surface area (m²/g) calculated from pulse N₂O decomposition method. TPR findings reveal the presence of substantially dispersed copper oxide species at lower loadings which is easily reducible than the bulk copper oxide species found at higher Cu loadings. The acidity measurements by NH₃-TPD analysis suggest that the maximum acidic strength was obtained at 5 wt% copper on porous SBA-15, and decreased with Cu loadings. The catalytic properties are well in agreement with the findings of catalysts characterization.     

Alcohol-Induced Strong Metal-Support Interactions in a Supported Copper/ZnO Catalyst

Tuning the strong metal-support interaction (SMSI) in metal catalysts is a promising strategy to improve their catalytic performance. In this article, we systematically investigated the influences of different alcohol/water mixtures on the evolution of the interfacial structure of Cu/ZnO catalysts in the reduction stage. A series of in situ characterization and theoretical simulation studies were performed to elucidate the various mechanisms of alcohol induced SMSI. It was found that when methanol/water is added to H₂ during the reduction pretreatment, more oxygen vacancies are formed on the ZnO support, which facilitates the dissociation of H₂O and the hydroxylation of ZnO species. Such promotion eventually favors the SMSI between Cu and ZnO and increases the catalytic activity for the methanol steam reforming reaction. In contrast, the addition of ethanol/water and 1-propanol/water during reduction leads to a physical blockage of the catalyst by alcohol molecules, poisoning the active Cu sites and limiting the migration of ZnO species.     

Tailoring Active Cu2O/Copper Interface Sites for N-Formylation of Aliphatic Primary Amines with CO2/H2

Heterogeneously catalyzed N-formylation of amines to formamide with CO₂/H₂ is highly attractive for the valorization of CO₂. However, the relationship of the catalytic performance with the catalyst structure is still elusive. Herein, mixed valence catalysts containing Cu₂O/Cu interface sites were constructed for this transformation. Both aliphatic primary and secondary amines with diverse structures were efficiently converted into the desired formamides with good to excellent yields. Combined ex and in situ catalyst characterization revealed that the presence of Cu₂O/Cu interface sites was vital for the excellent catalytic activity. Density functional theory (DFT) calculations demonstrated that better catalytic activity of Cu₂O/Cu(111) than Cu(111) is attributed to the assistance of oxygen at the Cu₂O/Cu interface (O_inter) in formation of O_inter-H moieties, which not only reduce the apparent barrier of HCOOH formation but also benefit the desorption of the desired N-formylated amine, leading to high activity and selectivity.     

ZnO添加量对Pd/Zr0.5Al0.5O1.75催化剂净化稀燃天然气汽车尾气性能的影响

以掺杂不同含量ZnO的Zr_0.5Al_0.5O_1.75为载体,制备了系列1.5%Pd催化剂.在模拟稀燃天然气汽车尾气条件下,测试了催化剂的活性和抗水性,并用N₂吸附-脱附、X射线衍射、H₂程序升温还原和X射线光电子能谱等手段对催化剂进行了系统表征.研究结果表明,ZnO的添加及添加量对催化剂的活性和抗H₂O性有明显影响,其中以ZnO添加量为15%时制备的复合氧化物为载体的催化剂活性最佳.当模拟尾气中不含H₂O时,该催化剂对甲烷的起燃温度（T₅₀）和完全转化温度（T₉₀）分别为278和314℃;在含H₂O时,该催化剂的T₅₀和T₉₀分别为342和371℃.     

表面助剂改性对Cu/ZnO/Al2O3甲醇合成催化剂性能的影响

采用共沉淀-后浸渍方法制备了表面助剂改性的Cu/ZnO/Al₂O₃ (CZA)甲醇合成催化剂, 在固定床反应器上以合成气为原料分别考察了三种助剂(Zr、Ba和Mn)对CZA催化剂性能的影响; 以Zr为助剂时反应温度的影响; 并进行了催化稳定性试验. 利用粉末X射线衍射(XRD)、低温氮气吸脱附(N₂-sorption)、氧化亚氮(N₂O)反应吸附技术、X射线光电子能谱(XPS)、氢气程序升温吸脱附(H₂-TPD)、扫描电子显微镜(SEM)和高分辨透射电子显微镜(HR-TEM)技术对催化剂进行了表征.结果显示: 以Zr或Ba作为助剂能够明显提高CZA催化剂耐热前后的甲醇时空收率(STY); Mn的引入降低了CZA催化剂的耐热前活性; Zr的引入降低了CZA催化剂最高活性温度点, 增强了CZA催化剂的催化稳定性; 还原态CZA催化剂表面Cu⁰和ZnO都能吸附活化氢气, Cu⁰与ZnO的强相互作用有利于提高催化剂的性能, 耐热后催化剂性能的降低归因于Cu晶粒的长大. 在实验和表征结果基础上,提出了CZA催化剂上合成气制甲醇的“双向同步催化反应历程”.     

稀土掺杂改性对Cu/ZnAl水滑石衍生催化剂甲醇水蒸气重整制氢性能的影响

采用原位合成法在γ-Al₂O₃表面合成了锌铝水滑石,再通过顺次浸渍法制备了一系列掺杂稀土改性的M（M=Y、La、Ce、Sm、Gd）/Cu/ZnAl催化材料,并将其应用于甲醇水蒸气重整制氢反应。探讨了稀土掺杂改性对Cu/ZnAl催化剂催化性能的影响,并采用XRD、SEM-EDS、BET、H₂-TPR、XPS和N₂O滴定等手段对催化剂进行了表征。结果表明,催化剂的活性与Cu比表面积和催化剂的还原性质密切相关,Cu比表面积越大,还原温度越低,催化活性越高。稀土Ce、Sm、Gd的引入能改善活性组分Cu的分散度、Cu比表面积以及催化剂的还原性质,进而提高催化剂的催化活性。其中,Ce/Cu/ZnAl催化剂表现出最佳的催化活性,在反应温度为250 ℃时,甲醇转化率达到100%,CO含量为0.39%,相比Cu/ZnAl催化剂,甲醇转化率提高了近40%。     

柠檬酸辅助固相研磨法制备铜基催化剂及在CO_2加氢合成甲醇反应中的性能研究

通过柠檬酸辅助固相研磨法制备铜基催化剂,采用XRD、TPR、TG-DSC、SEM、BET、TEM、XPS、CO_2-TPD等手段对催化剂性能进行表征.结果表明室温固相研磨的前驱体在惰性气体N_2中焙烧使体系中的CuO绝大部分被原位还原成Cu~0,不需外加H_2还原,直接制得了C/I-Cu/ZnO催化剂,催化剂具有中孔.利用高压固定床连续反应装置对催化剂活性进行了评价,结果表明,柠檬酸用量、前驱体焙烧温度、焙烧升温速率等条件对催化剂活性产生影响,当C_6H_8O_7/(Cu+Zn)摩尔比为1.2/1并Cu/Zn摩尔比1/1,前驱体在N_2中以3 K·min~(-1)升温速率于623 K焙烧3 h,制得的C/I-Cu/ZnO催化剂比表面积最大,Cu~0粒径最小,在CO_2加氢合成甲醇反应中表现出最佳的活性,CO_2转化率、甲醇选择性和产率分别达到了28.28%、74.29%和21.01%.与外加H_2还原的C/H-Cu/ZnO催化剂相比,原位还原C/I-Cu/ZnO催化剂比表面积较大,Cu~0的粒径较小,活性较高.     

Synthesis of Higher Alcohols via Syngas on Cu/Zn/Si Catalysts. Effect of Polyethylene Glycol Content

Cu/Zn/Si catalysts with different polyethylene glycol (PEG) content were prepared by a complete liquid-phase method, and characterized by XRD, H₂-TPR, N₂-adsorption, and XPS. The influence of PEG content on the higher alcohols synthesis from syngas was investigated. The results showed that addition of PEG can influence the texture and surface properties of the catalysts, and therefore affect their activity and product distribution. With an increase in PEG content, BET surface area, Cu crystallite size and surface active ingredient content of the catalysts first increased and then decreased, the CO conversion had similar variation tendency. However, the pore volume and pore diameter of the catalyst increased, and the binding energy of the active component and the content of Cu₂O decreased, which resulted in higher catalyst selectivity towards higher alcohols. The highest C²⁺OH selectivity in total alcohols was 60.6 wt %.     

Studies on the synthesis of higher alcohol over modified Cu/ZnO/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalyst

Higher alcohol has been considered as a potential fuel additive. Higher alcohol, including C₂–C₄ alcohol was synthesized by catalytic conversion of syngas (with a ratio of CO/H₂?=?1) derived from natural gas over modified Cu/ZnO/Al₂O₃ catalyst. Modified Cu/ZnO/Al₂O₃ catalysts promoted by alkali metal (Li) for higher alcohol synthesis (HAS) were prepared at different pH (6, 6.5, 7, 8, and 9) by co-precipitation to control Cu surface area and characterized by N₂ physisorption, XRD, SEM, H₂-TPR and TPD. The HAS reaction was carried out under a pressure of 45 bar, GHSV of 4000 h^?1, ratio of H₂/CO?=?1, and temperature ranges of 240 and 280 °C. It was found that the malachite phase of copper causes the size of copper to be small, which is suitable for methanol synthesis. Methanol and HAS share a common catalytic active site and intermediate. It was also found that the productivity to higher alcohol was correlated with Cu surface area.     

In situ infrared study of formate reactivity on water–gas shift and methanol synthesis catalysts

In order to investigate the methanol synthesis reaction from CO₂/H₂, a comparative study of the reactivity of formate species on different types of catalysts and catalyst supports has been carried out. Formic acid was adsorbed on water–gas shift catalysts, Cu/ZnO/Al₂O₃ methanol synthesis catalyst and ZnO/Al₂O₃ support, Cu/ZnO/ZrO₂ and Cu/ZnO/CeO₂ methanol synthesis catalysts as well as their corresponding supports ZnO/ZrO₂ and ZnO/CeO₂. Superior reactivity and selectivity of dedicated methanol synthesis catalysts was evidenced by their behavior during the subsequent heating ramp, when these samples showed the simultaneous presence of formates and methoxy species and a higher stability of these reaction intermediates in the usual temperature range for the methanol synthesis reaction.     

Complete and Rapid Conversion of Hydrazine Monohydrate to Hydrogen over Supported Ni–Pt Nanoparticles on Mesoporous Ceria for Chemical Hydrogen Storage

The development of active, selective, and robust catalysts is a key issue in promoting the practical application of hydrazine monohydrate (N₂H₄ ? H₂O) as a viable hydrogen carrier. Herein, the synthesis of a supported Ni–Pt bimetallic nanocatalyst on mesoporous ceria by a one‐pot evaporation‐induced self‐assembly method is reported. The catalyst exhibits exceptionally high catalytic activity, 100 % selectivity, and satisfactory stability in promoting H₂ generation from an alkaline solution of N₂H₄ ? H₂O at moderate temperatures. For example, the Ni₆₀Pt₄₀/CeO₂ catalyst enabled complete decomposition of N₂H₄ ? H₂O to generate H₂ at a rate of 293 h^?1 at 30 °C in the presence of 2 M NaOH, which compares favorably with the reported N₂H₄ ? H₂O decomposition catalysts. Phase/structural analysis by XRD, TEM, and Auger electron spectroscopy was conducted to gain insight into the excellent catalytic performance of the Ni–Pt/CeO₂ catalyst.     

Development of high performance Cu/ZnO-based catalysts for methanol synthesis and the water-gas shift reaction

Our groups studies on Cu/ZnO-based catalysts for methanol synthesis via hydrogenation of CO₂ and for the water-gas shift reaction are reviewed. Effects of ZnO contained in supported Cu-based catalysts on their activities for several reactions were investigated. The addition of ZnO to Cu-based catalyst supported on Al₂O₃, ZrO₂ or SiO₂ improved its specific activity for methanol synthesis and the reverse water-gas shift reaction, but did not improve its specific activity for methanol steam reforming and the water-gas shift reaction. Methanol synthesis from CO₂ and H₂ over Cu/ZnO-based catalysts was extensively studied under a joint research project between National Institute for Resources and Environment (NIRE; one of the former research institutes reorganized to AIST) and Research Institute of Innovative Technology for the Earth (RITE). It was suggested that methanol should be produced via the hydrogenation of CO₂, but not via the hydrogenation of CO, and that H₂O produced along with methanol should greatly suppress methanol synthesis. The Cu/ZnO-based multicomponent catalysts such as Cu/ZnO/ZrO₂/Al₂O₃ and Cu/ZnO/ZrO₂/Al₂O₃/Ga₂O₃ were highly active for methanol synthesis from CO₂ and H₂. The addition of a small amount of colloidal silica to the multicomponent catalysts greatly improved their long-term stability during methanol synthesis from CO₂ and H₂. The purity of the crude methanol produced in a bench plant was 99.9 wt% and higher than that of the crude methanol from a commercial methanol synthesis from syngas. The water-gas shift reaction over Cu/ZnO-based catalysts was also studied. The activity of Cu/ZnO/ZrO₂/Al₂O₃ catalyst for the water-gas shift reaction at 523 K was less affected by the pre-treatments such as calcination and treatment in H₂ at high temperatures than that of the Cu/ZnO/Al₂O₃ catalyst. Accordingly, the Cu/ZnO/ZrO₂/Al₂O₃ catalyst was considered to be more suitable for practical use for the water-gas shift reaction. The Cu/ZnO/ZrO₂/Al₂O₃ catalyst was also highly active for the water-gas shift reaction at 673 K. Furthermore, a two-stage reaction system composed of the first reaction zone for the water-gas shift reaction at 673 K and the second reaction zone for the reaction at 523 K was found to be more efficient than a one-stage reaction system. The addition of a small amount of colloidal silica to a Cu/ZnO-based catalyst greatly improved its long-term stability in the water-gas shift reaction in a similar manner as in methanol synthesis from CO₂ and H₂.     

The Modifiable Character of a Novel Ru-Fe-B/ZrO2 Catalyst for Benzene Selective Hydrogenation to Cyclohexene

A novel Ru‐Fe‐B/ZrO₂ catalyst for the selective hydrogenation of benzene to cyclohexene was prepared by the chemical reduction method. A yield of cyclohexene of 57.3% was achieved at benzene conversion of 80.6% on this catalyst. The activity and yield of cyclohexene were higher than those studied previously. The structural characterizations of the catalyst were performed by TEM‐SAED, XRD, and N₂‐physisorption. Moreover, cyclohexene selectivities on this catalyst increased and the activities decreased with the increase of the ZnO dosages, however, the activities increased and cyclohexene selectivities decreased with the increase of the H₂SO₄ dosages. Different feeding manners of H₂SO₄ or ZnO exerted definitely influence on the performances of this catalyst, but the degrees of influence were different due to the character of chemisorptions. Furthermore, the activity and cyclohexene selectivity on the catalysts could be reversibly modified by adding H₂SO₄ or ZnO into reaction slurry, which provides an easy method to recover the activity and selectivity of Ru‐Fe‐B/ZrO₂ catalysts during the process of producing cyclohexene. And the modifiable mechanisms involved were speculated.     

Synthesis and Characterization of Catalysts Cu–ZnO Supported on Mesoporous Carbon FDU‐15

A new catalyst with uniformly distributed metal oxide is synthesized and characterized. The active centers Cu–ZnO of the designed catalyst are well distributed in the ordered mesoporous carbon FDU‐15 which has very high BET surface area and large pore volume. The effects of the amount of metal oxide loading, calcination temperature, and ramping rate on the resulting catalysts are investigated using N₂‐physisorption, X‐ray diffraction, and scanning and electron microscopy. The results show that the Cu–ZnO particle size increases with the metal loading and calcination temperature, whereas it decreases with the ramping rate. When the metal loading is 20%, the calcination temperature is 700 °C, and the ramping rate is 20 °C/min, uniform metal oxide particles well distributed on the carbon support are obtained.     

以类水滑石为前驱体的Cu/Zn/Al/(Zr)/(Y)催化剂制备及其催化CO_2加氢合成甲醇的性能

采用共沉淀法合成了Cu:Zn:Al:Zr:Y原子比分别为2:1:1:0:0、2:1:0.8:0.2:0、2:1:0.8:0:0.2和2:1:0.8:0.1:0.1的Cu/Zn/Al/(Zr)/(Y)类水滑石化合物.将前驱体材料在空气中500°C焙烧后得到复合金属氧化物,并将其用于CO2加氢合成甲醇反应.采用X射线衍射(XRD)、热重(TG)分析、N2吸附、氧化亚氮(N2O)反应吸附、氢气程序升温还原(H2-TPR)和H2/CO2程序升温脱附(H2/CO2-TPD)技术对所制备的样品进行表征.结果表明,Zr和Y的引入使得催化剂BET比表面积大幅增加,金属铜的比表面积和分散度均按以下顺序依次增加:Cu/Zn/AlCu/Zn/Al/ZrCu/Zn/Al/YCu/Zn/Al/Zr/Y,然而,强碱位数目占总碱位数目的比例的变化顺序为:Cu/Zn/AlCu/Zn/Al/YCu/Zn/Al/Zr/YCu/Zn/Al/Zr.活性评价结果揭示CO2转化率取决于金属铜的比表面积,甲醇选择性则随强碱位比例的增加而线性增加.因而,Zr和Y的引入有利于甲醇的合成,Cu/Zn/Al/Zr/Y催化剂上的甲醇收率最高.     

Methanol‐Assisted Autocatalysis in Catalytic Methanol Synthesis

Catalytic methanol synthesis is one of the major processes in the chemical industry and may grow in importance, as methanol produced from CO₂ and sustainably derived H₂ are envisioned to play an important role as energy carriers in a future low‐CO₂‐emission society. However, despite the widespread use, the reaction mechanism and the nature of the active sites are not fully understood. Here we report that methanol synthesis at commercially applied conditions using the industrial Cu/ZnO/Al₂O₃ catalyst is dominated by a methanol‐assisted autocatalytic reaction mechanism. We propose that the presence of methanol enables the hydrogenation of surface formate via methyl formate. Autocatalytic acceleration of the reaction is also observed for Cu supported on SiO₂ although with low absolute activity, but not for Cu/Al₂O₃ catalysts. The results illustrate an important example of autocatalysis in heterogeneous catalysis and pave the way for further understanding, improvements, and process optimization of industrial methanol synthesis.     

Comparative Study of the Support Role on the Activity of Copper Species for Nitric Oxide Reduction

In this work three different supports (γ-Al₂O₃, ZSM-5, and SAPO-34) of varying degree of acid sites and textural properties were used to evaluate the influence of support specifics in the Cu/supported nanocatalysts on NO conversion. The nanocatalysts were prepared by homogeneous deposition precipitation (HDP) method and characterized by N₂ pore size distribution, TEM, H₂-TPR for investigation the reducibility of the copper species and acidity measurement by NH₃ adsorption. The Cu/ZSM-5 and Cu/SAPO-34 catalysts were more active for NO conversion than Cu/γ-Al₂O₃ catalyst. The characterization and conversion differences in the copper supported on different types of support indicated that these differences arise from the differences in surface area, pore size distribution, and acidity of the supports. The higher SCR-DeNO activity of Cu/ZSM-5 and Cu/SAPO-34 nano-catalysts can be explained by higher surface area and acidity of ZSM-5 and SAPO-34 supports. These catalysts also have larger amount of reducible Cu species compared to Cu/γ-Al₂O₃ which correlates with the structure of the support used. Considering these findings, the NO conversion ability of Cu/supported catalysts has been correlated with support structure and acidity.     

Effect of weak base modification on ZSM‐5 catalyst for methanol to aromatics

The effect of weak base modification on the catalytic performance of ZSM‐5 catalyst for conversion of methanol to aromatics was investigated. The catalysts were characterized using X‐ray diffraction, X‐ray fluorescence, N₂ adsorption–desorption, NH₃ temperature‐programmed desorption, Fourier transform infrared spectroscopy, scanning electron microscopy and thermogravimetry. The results showed that catalysts treated with weak base (NaHCO₃, Na₂CO₃ and NH₃⋅H₂O) exhibited a pore structure with interconnected micropores and mesopores. The existence of mesopores was beneficial for improving the diffusion of reactants and products, and the coke deposition resistance capacity of treated catalysts was enhanced greatly. Meanwhile, compared to traditional ZSM‐5 zeolite, the ratio of Brønsted to Lewis (B/L) acid sites of ZSM‐5/NH₃⋅H₂O (B/L = 7.35) zeolite slightly increased but the amount of acid sites reduced, while those of ZSM‐5/NaHCO₃ (B/L = 0.127) and ZSM‐5/Na₂CO₃ (B/L = 0.107) significantly reduced. Further, the catalyst treated with NH₃⋅H₂O solution was evaluated in the methanol to aromatics reaction and led to an enhanced aromatization reaction rate. The liquid hydrocarbons product distribution exhibited higher aromatic hydrocarbons yield (56.12%) and selectivity (40.28%) of benzene, toluene and xylene (BTX) with isoparaffin content reducing to 26.17%, which could be explained by appropriate B/L acid sites ratio, higher pore volumes and higher surface area.     

The influence of the active component and support nature, gas mixture composition on physicochemical and catalytic properties of catalysts for soot oxidation

Physicochemical and catalytic properties of compositions Fe(Ce)–Mn–O/support (gamma-, theta-, alpha-Al₂O₃, SiO₂ as the support) and Pt/CeO₂/theta-Al₂O₃ for oxidation of soot were characterized. It was established that the phase composition of the initial catalysts depended mainly on the nature of the active component and preparation conditions. Non-isothermal treatment of the soot–catalyst compositions at the temperature up to 1000 °C resulted in a change in the phase composition depending mainly on the final treatment temperature. The catalyst surface area was determined by the support nature. It was established that catalyst activities for oxidation of soot are determined by both catalyst nature and composition of gas mixture. The process of the soot oxidation is thought to involve oxygen from the catalyst surface. The higher proportion of weakly bound surface oxygen, the higher was the catalyst activity. An increase in the oxygen concentration from 5% O₂/N₂ to 15% O₂/N₂ is shown to lead to a decrease of the temperature of the soot oxidation. The influence of the oxygen concentration on the process of soot oxidation becomes weaker in the presence of water vapor. Results showed that the presence of NO in the gas mixture favors a decrease in the oxidation temperature of the soot, the higher being the nitrogen oxide concentration, the more pronounced effect. Introduction of SO₂ in amount of 50 ppm in the gas mixture has no noticeable effect on the process of the soot oxidation. Among the catalysts under study, Fe–Mn–K–O/gamma-Al₂O₃ is most effective to oxidation of the soot at otherwise identical conditions.     

Strong Metal–Support Interactions between Copper and Iron Oxide during the High‐Temperature Water‐Gas Shift Reaction

The commercial high‐temperature water‐gas shift (HT‐WGS) catalyst consists of CuO‐Cr₂O₃‐Fe₂O₃, where Cu functions as a chemical promoter to increase the catalytic activity, but its promotion mechanism is poorly understood. In this work, a series of iron‐based model catalysts were investigated with in situ or pseudo in situ characterization, steady‐state WGS reaction, and density function theory (DFT) calculations. For the first time, a strong metal‐support interaction (SMSI) between Cu and FeO_x was directly observed. During the WGS reaction, a thin FeO_x overlayer migrates onto the metallic Cu particles, creating a hybrid surface structure with Cu‐FeO_x interfaces. The synergistic interaction between Cu and FeO_x not only stabilizes the Cu clusters, but also provides new catalytic active sites that facilitate CO adsorption, H₂O dissociation, and WGS reaction. These new fundamental insights can potentially guide the rational design of improved iron‐based HT‐WGS catalysts.