Calcium-based hydrated minerals: Promising halogen-free flame retardant and fire resistant additives for polyethylene and ethylene vinyl acetate copolymers

In this study, we evaluated the potential flame retardant effect of calcium-based hydrated minerals, such as hydrated lime, partially and completely hydrated dolomitic limes in polyethylene (MDPE) and ethylene vinyl acetate copolymers (EVA) and compared to that obtained with magnesium di-hydroxide (MDH). The most significant flame retardant effects, observed using the mass loss calorimeter test, indicated that Ca-based MDPE composites showed similar peak Heat Release Rate (pHRR) level to that obtained with MDH composite while the pHRR was lower for Ca-based fillers in EVA compositions. X-ray Diffraction (XRD) data, combined with thermal analysis results, indicated that the calcium di-hydroxide plays a role in the formation of an intumescent cohesive residue during the combustion. Indeed, Ca(OH)₂ reacts with CO₂ formed during the thermal degradation of the polymer to generate CaCO₃ (calcium carbonate) that contributes to the enhancement of the mechanical resistance of the residue.