Preparation of colored poly(styrene-co-butyl methacrylate) micrometer size beads with narrow size distribution by dispersion polymerization in presence of dyes

The preparation of monodisperse polymer particles formed by a dispersion copolymerization of a system containing styrene, butyl methacrylate, and nonpolymerizable dyes has been studied. Both the polarity of the ethanol–water dispersion medium and the polymerization rate were found to have a significant effect on the particle size. Experimental conditions have been determined that enable the preparation of colored beads having a narrow size distribution. While the benzoyl peroxide initiated polymerization is seriously inhibited by the presence of dyes, polymerization with azobisisobutyronitrile in presence of the black dye Nigrosin affords monodisperse beads in a high yield. © 1995 John Wiley & Sons, Inc.