Use of a Cross-Sectional Model for Determining Rheology in Settling Slurries: Effect of Solvent,Particle Size,and Density

Transport models for partially settling slurries need accurate rheology correlations, particularly describing viscosity relationship to the particle concentration. A method is needed to untangle the effects of settling on apparent viscosity and the real effects of particle concentration on viscosity during rheology measurements. Our approach is based on model inversion of a cross-section model for the vertical particle concentration gradient and the local rheologies in the gap of a Couette type rheometer, established by a balance between gravitational particle settling and shear induced migration of the particles. The Krieger-Dougherty rheology correlation with adjustable parameters has been applied, where the parameters are determined by minimizing the difference between the measured viscosity data and those calculated by the model. Fairly mono-disperse silver coated polystyrene particles with two sizes and densities were used in both the aqueous and oil phase. In the raw data an apparent shear thinning tendency is observed. Through the model inversion process, this is accounted for by the shear dependent settling and the steep increase of viscosity with particle concentration. Maximum packing fraction was obtained through settling experiments. The difference between this value and the maximum packing fraction from the model inversion was less than 3% for oil-based suspensions. The larger difference was found for smaller particle size in water which is attributed to the larger effect of interparticle forces.