Effect of chain entanglements on plastic deformation behavior of ultra‐high molecular weight polyethylene

Samples of ultra‐high molecular weight polyethylene, in which the chain topology within the amorphous component was altered using two‐stage processing, including crystallization at high pressure in the first step, were produced and their deformation behavior in the plane‐strain compression was studied. Deformation and recovery experiments demonstrated that the state of the molecular network governed by entanglement density is one of the primary parameters controlling the response of the material on the imposed strain, especially at moderate and high strains. Any change in the concentration of entanglements markedly influences the shape of the true stress–true strain curve. The strain hardening modulus decreases while the onset of strain hardening increases with a decrease of the entanglement density within the amorphous component. Density of entanglements also influences the amount of rubber‐like recoverable deformation and permanent plastic flow. In material of the reduced concentration of entanglements permanent flow appears easier and sets in earlier than in the material with a higher entanglement density, becoming a favorable deformation mechanism at moderate strains. As a result, strong strain hardening is postponed to higher strain when compared with the samples of equilibrium entanglement density. In the samples of an increased entanglement density the molecular network becomes stiffer, with a reduced ability of strain induced disentangling of chains. Consequently, there is a less permanent flow and strain hardening begins earlier than in the reference material of an unaltered chain topology. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 276–285, 2010