An alumina mat with a nano microstructure prepared by centrifugal spinning method

Ceramic fiber products specially alumina mat because of low thermal conductivity and high melting point are used as high temperature insulating materials. Alumina has so high melting point (T_m > 2040 °C) that its mat can be produced through sol–gel method. In this research alumina mat has been manufactured by sol–gel spinning method using our laboratory-designed centrifugal spinneret. The desired viscosity of sol for spinning is 150 P. Phase transformation of the product begins at 600 °C and there is not any amorphous phase at 800 °C and theta alumina (θ-Al₂O₃) is the main phase. In this work, transformation of transitional phase to alpha alumina (α-Al₂O₃) takes place from 1000 °C to 1200 °C. The optimum percent of silica in alumina mat is 4 wt%. Fibers constitute network structure that their average diameter is about 10 μm and contains very fine grains (100 nm). The silica percent concerning the limits of this study (<10 wt%) does not effect on fiber diameter, but grain size decreases from about 200 nm to less than 100 nm while increasing silica percent.