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Numerical comparison of two modes of gas-solid riser operation: Fluid catalytic cracking vs CFB combustor
Institution:1. Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing, 210096, PR China;2. Center for Simulation and Modelling of Particulate Systems, Southeast University-Monash University Joint Research Institute, Suzhou, PR China;3. ARC Research Hub for Computational Particle Technology, Department of Chemical Engineering, Monash University, Clayton, Vic 3800, Australia;1. Key Laboratory of Advanced Energy and Power, Institute of Engineering Thermophysics, Chinese Academy of Sciences, Beijing 100190, China;2. Research Center for Clean Energy and Power, Chinese Academy of Sciences, Lianyungang, Jiangsu 222069, China;3. University of Chinese Academy of Sciences, Beijing 100049, China;4. China Energy Engineering Group Central China Electric Power Test and Research Institute Co., Ltd, Changsha 410005, China
Abstract:Two modes of gas-solid riser operation, i.e., fluid catalytic cracking (FCC) and circulating fluidized bed combustor (CFBC), have been recognized in literature; particularly in the understanding of choking phenomena. This work compares these two modes of operation through computational fluid dynamics (CFD) simulation. In CFD simulations, the different operations are represented by fixing appropriate boundary conditions: solids flux or solids inventory. It is found that the FCC and CFBC modes generally have the same dependence of solids flux on the mean solids volume fraction or solids inventory. However, during the choking transition, the FCC mode of operation needs more time to reach a steady state; thus the FCC system may have insufficient time to respond to valve adjustments or flow state change, leading to the choking. The difference between FCC and CFBC systems is more pronounced for the systems with longer risers. A more detailed investigation of these two modes of riser operation may require a three-dimensional full loop simulation with dynamic valve adjustment.
Keywords:Fluidization  Computational fluid dynamics  Simulation  Fluid catalytic cracking  Circulating fluidized bed  Choking
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