ESCA-studies of the structure and composition of the passive film formed on stainless steels by various immersion times in 0.1 M NaCl solution

This report deals with the structure of the passive film formed on stainless steels during immersion in a 0.1 M NaCl solution for various immersion times. The film was examined using ion etching and Electron Spectroscopy for Chemical Analysis (ESCA).Through the chemical-composition profiles a three-factor model was developed to describe the structure of the passive films: a hydrated layer in contact with the solution, an oxide layer consisting of iron and chromium oxides having maxima at depths of 3 and 10 Å, respectively, and a metallic layer enriched in nickel. There is a smooth transition between the layers, with the thickness of the outer two layers being about 15 A. The maximum concentration of iron in the oxidized state decreases with increasing immersion time concomitant with an increase in both the maximum concentration of chromium in the oxidized state and the maximum concentration of nickel in the metallic state.It is found that air-formed films have similar structures to films formed by exposure to the solution. Longer air exposure thickens the air-formed film, with the maximum of both oxidized iron and chromium nearly equal in magnitude in comparison with the solution formed films. Films formed by short-time exposure only to the solution are somewhat thinner indicating that the total history is important in determining the structure of these passive films, whereas passive films formed by exposures of 15 h to the solution are no longer strongly dependent on prior air exposure.