Adsorption of poly(vinyl alcohol) from water to a hydrophobic surface: effects of molecular weight, degree of hydrolysis, salt, and temperature

The adsorption of poly(vinyl alcohol) (PVOH) from aqueous solutions to a silicon-supported fluoroalkyl monolayer is described. Thickness, wettability, and roughness of adsorbed films are studied as a function of polymer molecular weight, degree of hydrolysis (from the precursor, poly(vinyl acetate)), polymer concentration, salt type and concentration, and temperature. The data suggest a two-stage process for adsorption of the polymer: physisorption due to a hydrophobic effect (decrease in interfacial free energy) and subsequent stabilization of the adsorbed layer due to crystallization of the polymer. Adsorption of lower-molecular-weight polymers results in thicker films than those prepared with a higher molecular weight; this is ascribed to better crystallization of more mobile short chains. Higher contents of unhydrolyzed acetate groups on the poly(vinyl alcohol) chain lead to thicker adsorbed films. Residual acetate groups partition to the outermost surface of the films and determine wettability. Salts, including sodium chloride and sodium sulfate, promote adsorption, which results in thicker films; at the same time, their presence over a wide concentration range leads to formation of rough coatings. Sodium thiocyanate has little effect on PVOH adsorption, only slightly reducing the thickness in a 2 M salt solution. Increased temperature promotes adsorption in the presence of salt, but has little effect on salt-free solutions. Evidently, higher temperatures favor adsorption but cause crystallization to be less thermodynamically favorable. These competing effects result in the smoothest coatings being formed in an intermediate temperature range.