Morphological instability induced by the interaction of a particle with a solid-liquid interface

We show that the interaction of a particle with a directionally solidified interface induces the onset of morphological instability provided that the particle-interface distance falls below a critical value. This instability occurs at pulling velocities that are below the threshold for the onset of the Mullins-Sekerka instability. The expression for the critical distance reveals that this instability is manifested only for certain combinations of the physical and processing parameters. Its occurence is attributed to the reversal of the thermal gradient in the melt ahead of the interface and behind the particle.Received: 3 December 2003, Published online: 19 February 2004PACS: 81.30.Fb Solidification - 81.05.Ni Dispersion-, fiber-, and platelet-reinforced metal-based composites - 81.10.Fq Growth from melts; zone melting and refining