Improving surface quality of polyethylene terephthalate film for large area flexible electronic applications

Lamination is a method utilized to protect flexible electroluminescence device against environmental hazards, such as dust, moisture, and water vapor. The materials are typically joined together using adhesive or cohesion of the materials during the lamination process. Polyethylene terephthalate (PET) is commonly used as the substrate film where electroluminescence patterns are printed. However, PET film has a relatively low surface energy and high contact angle, which would cause relatively weak laminating strength. This paper discusses the use of atmospheric plasma as a surface treatment method to modify PET and laminating films’ interface to improve bonding and laminating quality. Experimental results revealed that atmospheric plasma process reduced the contact angle of both PET and laminating films. Functional groups favoring hydrophilicity were found on the films’ interface after the atmospheric plasma treatment. These effects consequently increased surface energies of both films and favored bonding between the films. The treated films thus had increased laminating strength by approximately six times without compromising the transparency quality.