Organic solvent‐free catalytic hydrogenation of diene‐based polymer nanoparticles in latex form: Part I. Preparation of nano‐substrate

Poly(butadiene‐co‐acrylonitrile) (NBR) nanoparticles were synthesized in a semibatch emulsion polymerization system using Gemini surfactant trimethylene‐1,3‐bis (dodecyldimethylammonium bromide), referred to as Gemini‐type surfactant (GS) 12‐3‐12, as the emulsifier. In this polymerization system, an enhanced decomposition rate of initiator ammonium persulfate was achieved even under the low temperature of 50 °C which is attributed to the acidic initiation environment provided using GS 12‐3‐12. The microstructure and copolymer composition of the polymer nanoparticles were characterized by Fourier‐transformed infrared and ¹H nuclear magnetic resonance spectroscopy. The effects of the surfactant concentration on the particle size, zeta potential, polymerization conversion, copolymer composition, molecular weight, and glass transition temperature (T_g) were investigated. It was found that the particle diameter can be controlled by the surfactant concentration and monomer/water ratio and particle sizes below 20 nm can be reached. The obtained latex particles exhibit a spherical morphology. A kinetic study of the copolymerization reaction was carried out, which indicated that an azeotropic composition was produced. The synthesized fine NBR nanoparticles can be employed as the nano substrate for a subsequent hydrogenation process so as to overcome the challenge involved in the field of latex hydrogenation of polymers, which can be found in a related report: Organic Solvent‐Free Catalytic Hydrogenation of Diene‐based Polymer Nanoparticles in Latex Form: Part II. Kinetic Analysis and Mechanistic Study. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012