Dynamic Stability of Heavy Crude Oil-in-Water Emulsions

The transport of heavy oil as concentrated oil-in-water (O/W) emulsions is one of the most promising pipeline techniques, and how to ensure a steady flow is the key to the successful application of this technology. Most of the previous studies focused on the static stability of the emulsions. However, the stability changes constantly with time and external shearing in the transportation. In this paper, a stable O/W emulsion was prepared for its dynamic stability to be tested by three methods of small-scale flow loop, rheology and stirring, respectively. The results indicated that the O/W emulsion with 30 vol.% water and 0.2 wt.% OP-10 could well satisfy the transport requirement. A critical temperature existed to make the rheological property of the emulsion rapidly deteriorate. For low-Reynolds-number turbulent pipe flow, an appropriate increase of temperatures and shear rates was conducive to the flocculation-dissociation balance of the internal phase, which could effectively reduce the apparent viscosity of the emulsion and the flow frictional resistance. High flow rate of O/W emulsions could be transported at relatively low temperatures to ensure great dynamic stability, and low flow rate of that could be done at relatively high temperatures to obtain low apparent viscosity.