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Particle structure of suspension poly(vinyl chloride) and its origin in the polymerization process
Authors:J A Davidson  D E Witenhafer
Abstract:The initial stage of the suspension polymerization of poly(vinyl chloride) (PVC) is characterized by the formation of colloidally stable micron-sized grains of PVC inside the polymerizing ca. 150 μm vinyl chloride droplets. The fate of these micron-sized PVC grains depends upon the agitation conditions. If no agitation is employed, they serve as growth centers for further polymerization to give a final particle possessing a uniform internal bead morphology. In agitated systems, these grains coagulate early in the conversion to give a more irregular structure in the interior of the PVC particle. The formation of these stable growth centers appears to be unique to PVC. The polymerization of acrylonitrile, also insoluble in its monomer, is characterized by rapid agglomeration of the precipitated polymer throughout the polymerization. In PVC, the colloidal stability of the polymerizing grains is demonstrated to be electrical in nature. A pericellular membrane or skin formed by polymerization in both the water and vinyl phase completely surrounds the polymerizing droplet after about (1–2)% conversion. This skin is responsible for the charge retention of the PVC grains inside the polymerizing monomer droplets.
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