Structure-property relationships of new polystyrene nanocomposites prepared from initiator-containing layered double hydroxides of zinc aluminum and magnesium aluminum

Polystyrene/layered double hydroxides (PS/LDHs) nanocomposites were prepared by free radical polymerization of styrene monomer in the presence of LDHs intercalated with 4,4′-azobis(4-cyanopentanoate) anions (LDH-ACPA). XRD and ATR-IR are used to confirm that the materials produced are layered and the presence of the azo-initiator anions in these LDHs. These LDHs were used successfully to polymerize styrene and both XRD and TEM images of the composites support the formation of a mixed exfoliated-intercalated nanocomposite for ZnAl-ACPA but a microcomposite for MgAl-ACPA. The magnesium-containing LDHs decreased the glass transition temperature (T_g) of the composites while ZnAl-ACPA did not affect T_g significantly. The T_g depression is related to enhanced polymer dynamics due to the extra free volume at the LDH additive-polymer interface. A reduction in the onset of thermal decomposition temperature was observed in PS/LDH compared to neat PS, likely due to the early decomposition of the LDH. The fire performance, as evaluated by the cone calorimeter, reveal that PS-ZnAl-ACPA shows enhanced fire properties compared to PS-MgAl-ACPA.