Deep penetration welding using a CO laser with an unstable resonator

An unstable resonator (M = 2) has been applied to reduce the beam divergence of a gas-dynamically cooled supersonic CO laser operating at 105 K in a semiclosed gas cycle. A 4.7 kW laser beam with a total divergence of 2.5 mrad is obtained with an efficiency of 9.4%. The results of welding experiments are compared with those using a CO₂ laser. The weld depths obtained with the CO₂ laser are drastically reduced using argon as the assist gas, whereas the results with the CO laser are independent of the assist gas because of the lower plasma absorption coefficient for the shorter CO laser wavelength.