A new method for preparing TiO2 catalyst honeycombs without sintering

Composite catalyst honeycombs without sintering were prepared via kneading, mulling, extrusion molding, and solidifying at room temperature with the magnesite oxychloride gels modified by nano-rice husk ash (RHA) as a solidifying agent. The effects of nano-RHA and composite water-resistant agents on the water resistance of magnesite materials were studied. The solidification of the modified magnesite gels on TiO₂ catalyst honeycombs was analyzed. The experiments show that the proportional addition of nano-RHA markedly increases the water resistance of magnesite materials without reducing the bending strength, and the softening coefficient increases from 0.29 to 0.78. With further addiition of the complex water-resistant agents, the softening coefficient increases from 0.78 to 0.97. The optimal mass ratio of MgO in the solidifying agent to TiO₂ is 4:1, and the bending strength of unsintered catalyst honeycombs is 11.46 MPa. The desulfurization rate and denitration rate of this composite catalyst honeycomb on simulation smoke was 97 and 65 %, respectively, in 3 h.